Haulotte Group H14T Operating And Maintenance Instructions Manual Download | Manualshive

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Operating and maintenance instructions - H14TX - HA16TPX

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Summary of Contents for H14T

Page 1: ...OPERATING AND MAINTENANCE INSTRUCTIONS SELF PROPELLED LIFT H14T X H16TP X 242 032 1790 E 01 07 GB...

Page 2: ......

Page 3: ...lotte U S Inc Main tool free 1 877 HAULOTTE Service tool free 1 877 HAULOT S Haulotte Singapore Pte Ltd T l Phone 65 6536 3989 Fax Fax 65 6536 3969 Haulotte Netherlands BV T l Phone 31 162 670 707 Fax...

Page 4: ......

Page 5: ...t or our Factory After Sales Department specifying the exact type of machine and its serial number When ordering consumables or spares use this documentation together with the Spares catalogue so as t...

Page 6: ...Operation and maintenance ii...

Page 7: ...Haulotte for its equipment will no longer be applied after spare parts other than original ones are used 3 PUBLIC AND PENAL LIABILITY The manufacture and unfair competition of fake spare parts will be...

Page 8: ...curity Peak performance The best service life of your Haulotte equipment The Haulotte warranty Haulotte technicians and repair agents technical support 5 AVAILABILITY Using Haulotte original spare par...

Page 9: ...ovements and tipping over 4 1 3 2 Electrical risk 4 1 3 3 Risk of explosion or burning 4 1 3 4 Risks of collision 4 1 4 INSPECTIONS 5 1 4 1 Periodic inspections 5 1 4 2 Examination of machine suitabil...

Page 10: ...ator in option 22 2 6 8 Label positioning 23 3 OPERATING PRINCIPLE 25 3 1 HYDRAULIC CIRCUIT 25 3 1 1 Controlling machine movements 25 3 1 2 Actuators 25 3 2 ELECTRICAL CIRCUIT AND SAFETY MECHANISMS 27...

Page 11: ...1 GENERAL RECOMMENDATIONS 45 5 2 MAINTENANCE PLAN 46 5 2 1 Consumables 46 5 2 2 Maintenance plan 47 5 3 OPERATIONS 48 5 3 1 Summary table 48 5 3 2 Tightening torque table 49 5 3 3 Instructions 49 5 3...

Page 12: ...DIAGRAM E 600 FOLIO 01 05 58 8 2 DIAGRAM E 600 FOLIO 02 05 59 8 3 DIAGRAM E 600 FOLIO 03 05 60 8 4 DIAGRAM E 600 FOLIO 04 05 61 8 5 DIAGRAM E 600 FOLIO 05 05 62 9 HYDRAULIC DIAGRAMS 63 9 1 DIAGRAM H1...

Page 13: ...are indicated on labels and plates All instructions on such plates must be read All labels conform to the following colour code Red indicates a potentially fatal danger Orange indicates a danger of ca...

Page 14: ...n permissible limit In winds greater than the permissible limit If used outside use an an emometer to ensure that the wind speed does not exceed the permis sible limit Near power lines check minimum s...

Page 15: ...tow Never use the boom as a ram or thruster or to lift the wheels To reduce the risks of tipping over operators must follow these instructions Never disable the limit switches of the safety devices N...

Page 16: ...utralise any components connected in any way to the machine s safety or stability Do not place or fasten a load so that it overhangs the machine s parts Do not touch adjacent structures with the eleva...

Page 17: ...register can be obtained from trade organisations and in some cases from the OPPBTP or private prevention agen cies The designated persons must be experienced in risk prevention Articles R 233 11 or...

Page 18: ...e of wind force is accepted internationally and is used when communicating weather conditions It consists of number 0 17 each representing a certain strength or velocity of wind at 10m 33 ft above gro...

Page 19: ...electrical power cables and devices according to applicable government regulations and the following diagram Voltage Minimum safety distance meters meters feet Up to 300V avoid contact from 300 V to...

Page 20: ...Operation and maintenance 8...

Page 21: ...to the equipment and operating environment are respected The main control panel is situated in the platform The control panel situated on the turntable is to be used in emergencies or cases of machine...

Page 22: ...3 rear drive version 4x4 and steering wheels 12 covers 4 jib 13 hydraulic travel motors and reducer 5 platform support with load limiter 14 hydraulic travel motors and reducer version 4x4 6 platform...

Page 23: ...m 14 m 15 m 1 m 2 m 13 12 ft 16 40 ft 19 68 ft 22 96 ft 26 24 ft 29 52 ft 0 ft 3 28 ft 6 56 ft 9 84 ft 32 80 ft 36 09 ft 39 37 ft 42 65 ft 45 93 ft 49 21 ft 3 28 ft 6 56 ft 4 m 5 m 6 m 7 m 8 m 9 m 0...

Page 24: ...15 m 1 m 2 m 13 12 ft 16 40 ft 19 68 ft 22 96 ft 26 24 ft 29 52 ft 0 ft 3 28 ft 6 56 ft 9 84 ft 32 80 ft 36 09 ft 39 37 ft 42 65 ft 45 93 ft 49 21 ft 3 28 ft 6 56 ft 4 m 5 m 6 m 7 m 8 m 9 m 0 m 1 m 2...

Page 25: ...Max travel slope 4 4 50 Tyre dimensions 14 17 5 SKS HAULER Interior turning radius 2 m Max allowed tilt 5 Hydraulic tank 150 l Fuel tank 150 l Total weight 4 4 6040 Kg Number of drive wheels 4 4 4 Nu...

Page 26: ...2 30 m Overall height 2 21 m Wheel base 2 00 m Floor clearance 0 35 m Max bearing distance 12 30 m Boom range 1 75 Turntable rotation 360 continue Max travel slope 4 4 50 Tyre dimensions 14 17 5 SKS H...

Page 27: ...Medium speed High speed 1 6 3 6 Km h Max force on one wheel 3596 Kg Max pressure on the floor hard floor concrete soft floor beaten earth 9 3 3 4 daN cm Ignition battery 12 V 95Ah 450A Supply voltage...

Page 28: ...ance instructions H14TX HA16TPX 14 2 5 SIZE 2 5 1 H14T X size 2300 mm 2278 mm 7586 mm 24ft 10in 2204 mm 2000 mm 342 mm 1958 mm 340 mm 800 mm 2300 mm 6ft 5in 7ft 2in 6ft 6in 1ft 1in 1ft 1in 2ft 7in 7ft...

Page 29: ...300mm 2 78mm 22 2 49mm 22 1 4 mm 8429 mm 27ft 7in 2 2 04 mm 2000 mm 29 3 mm 1951 mm 3 4 0mm 6712 mm 22 ft 25 2 8 mm 96mm 800mm 2300mm 2300mm x 800mm 6ft 4in 6ft 6in 1ft 1in 7ft 2in 8ft 3in 7ft 3in 3in...

Page 30: ...42 3078143530 1 Remove the pin 44 3078143630 2 Danger of body crushing 47 3078146480 2 Vertical H16TP logo 48 3078143930 1 Green arrow 49 3078143940 1 Red arrow 50 307P217770 1 Haulotte logo 52 30781...

Page 31: ...Operating and maintenance instructions H14TX HA16TPX 17 60 7815351 1 Safety 100 3078151570 3078151580 4 H14TX H16TPX Ref Code Qty Description...

Page 32: ...abels F GB D 7814 518 Composant sp cifique cette machine NE PAS INTERCHANGER Component specific to this machine DO NOT INTERCHANGE Komponenten nur f r diese maschine geeignet BITTE AUF EINE ANDERE MAS...

Page 33: ...Operating and maintenance instructions H14TX HA16TPX 19 2 6 3 Common yellow labels a 19 17 42 41 20...

Page 34: ...Operating and maintenance instructions H14TX HA16TPX 20 2 6 4 Various common labels 7814 393 7814 394 7 21 11 49 13 48 55 51 11 58...

Page 35: ...ce and an observer required whilst working or travelling the appliance in the vicinity of live electrical apparatus 3 m for voltages up to 132 000 6 m for voltages above 132 000 and up to 330 000 8 m...

Page 36: ...Operating and maintenance instructions H14TX HA16TPX 22 2 6 6 Labels specific to Holland 2 6 7 Built in generator in option 7814 573 a 29 60 61...

Page 37: ...ning 47 54 19 14 48 30 9 49 100 100 100 100 44 7 14 53 56 61 23 42 17 5 41 8 51 50 10 44 31 19 2 34 11 13 9 33 61 60 40 29 24 12 24 5 5 20 21 27 28 58 60 57 33 33 52 33 55 Machines standard Suppl m en...

Page 38: ...Operating and maintenance instructions H14TX HA16TPX 24...

Page 39: ...sation and steering These movements are controlled by 4 channel on off electro valves A proportional distributor tray supplies the flow required for these movements 3 1 2 Actuators The type of actuato...

Page 40: ...ic differential blocking system is fitted on each axle The three speeds high medium and low are controlled by a switch Speed 4 4 version principle High speed The steering axle is switched to freewheel...

Page 41: ...ndby or emergency manual operation is necessary the safety mechanisms are neutralised 3 2 2 Automatic motor stop The motor is automatically stopped when the generator stops operating oil pressure is t...

Page 42: ...ncy manoeuvres 3 2 6 1 Emergency If the operator in the platform is no longer able to control movements although the machine is operating correctly a skilled operator on the ground can use the turntab...

Page 43: ...operation page 29 Press the manual control of the electrovalve Ref 2 Photo Manual standby operation page 29 Hold down the manual control and Move the lever upwards to rotate the turntable to the righ...

Page 44: ...off Manual standby operation for the other movements Distributor no 6 Photo Manual standby operation page 29 Jib movement Instructions Remove the covers Take hold of the lever Ref 1 Photo Manual stand...

Page 45: ...r to lower the basket Distributor f Photo Distribution block on off page 30 Basket rotation movement Instructions Remove the covers Take hold of the lever Ref 1 Photo Manual standby operation page 29...

Page 46: ...Operating and maintenance instructions H14TX HA16TPX 32...

Page 47: ...ad the machine on a stable sufficiently resistant see floor pressure section 2 4 flat and clear surface 4 1 1 Unloading by lifting Access to the lifting lugs requires rotating the turntable to positio...

Page 48: ...nt any risk of slipping during the man uvre NOTA The slope of the ramp is almost always greater than the max imum work slope which means the boom must be lowered to authorise travel In this case the b...

Page 49: ...ng the jet directly at the electric boxes and cubicles 4 2 1 Getting to know the control stations 4 2 1 1 Turntable control station Photo 3 Turntable control panel The turntable control station includ...

Page 50: ...safe safety con tact Photo 5 220V plug 2 3 4 5 6 7 9 11 12 13 14 10 1 8 17 16 1 Boom lifting and rotation manipulator 9 Differential blocking switch 2 Telescoping manipulator 10 Jib switch 3 Travel m...

Page 51: ...c conductors Check the boom and platform no visible damage no signs of wear or deformation Check that there no leaks no signs of wear impacts scratches rust or foreign matter on the cylinder rods Chec...

Page 52: ...l Check the level of motor oil gauge ref 1 Photo Motor page 38 if necessary fill up see motor manual Check the hydraulic oil filter clogging indicator ref 4 Photo Turnta ble control panel page 35 If t...

Page 53: ...icator ref 4 is off Press the ignition button ref 13 The motor starts the light indicators ref 1 and 3 go out NOTA If the motor does not start cut the contact by pressing the emergency stop button and...

Page 54: ...striction on the reach 4 3 2 1 Control station test Before making any manoeuvre ensure that the green light indicator ref 4 is on showing that the machine power is on and that the plat form station ha...

Page 55: ...d socket in the basketr page 41 Put the selector is in the platform position green circle Put the button above the power socket in the ON position and the button s green light indicator comes on Ref 1...

Page 56: ...y electropump control operates on both control panels in the same way Instructions Select the control panel that you want to validate orange or green ref 1 Photo Standby control operation page 42 Acti...

Page 57: ...ng procedure Machines with stabilisers Reassemble the machine upon stabilisers Put central screw back on without forcing it to engage the gear clutches If you note any resistance move the wheel so tha...

Page 58: ...Operating and maintenance instructions H14TX HA16TPX 44...

Page 59: ...he local PINGUELY HAULOTTE agent Only qualified and competent personnel may carry out interventions on the machine and they must respect the safety instructions relating to the protection of Personnel...

Page 60: ...carry out 5 2 1 Consumables Consumable Specification Symbol Lubriants used by Pinguely Haulotte ELF TOTAL Motor oil SAE 15W40 Gearbox oil SAE 90 ESSO EP 80 W 90 Tranself EP 80 W 90 TM 80 W 90 Hydrauli...

Page 61: ...aintenance instructions H14TX HA16TPX 47 5 2 2 Maintenance plan 50 10 50 250 500 10 50 250 500 1 000 2 000 17 10 26 9 9 25 5 25 12 4 12 18 6 24 1 20 11 7 23 12 25 17 18 2 9 9 12 3 29 28 27 30 16 15 14...

Page 62: ...urer s manual Check the level of the drive wheel reducers see section 5 3 2 2 Grease jib articulation axle for H16TPX 2 points basket link part articulation axle 4 points boom base axle 1 point wheel...

Page 63: ...and greasing operations Collect used oil to prevent environment contamination 5 3 3 1 Hydraulic oil filter Photo 15 Oil filter Filter with a clogging indicator change the cartridge if the clogging ind...

Page 64: ...heel so that one cap ref 1 is on a horizontal line and one cap ref 2 is on a vertical line Unscrew cap 1 and check the level which should be up to the height of the hole top up if necessary Screw the...

Page 65: ...Change the bulb Change the cartridge Replace the relay Unscrew the terminals and clean them Insufficient pressure or pump power Air filter clogged Motor regime too low Oil leak on a connection hose or...

Page 66: ...high Reset by retracting the telescope and lowering the boom Unload Leave to cool Electropump does not work Battery disconnector open Faulty fuses Defective or discharged batteries Battery cables do n...

Page 67: ...Operating and maintenance instructions H14TX HA16TPX 53...

Page 68: ...Operating and maintenance instructions H14TX HA16TPX 54 SQ1 SQ6 SQ21 SQ2 SQ5 SQ20 SQ2 SQ9 SQ3 FU6 FU7 FU10 FU9 FU8 FU5 FU3 FU1 FU4...

Page 69: ...elerator FU4 30A Main FU5 3A 212 Turntable FU6 3A 211 Platform FU7 20A 201 Electrovalves FU8 5A 242 Permanent FU9 20A Accessories FU10 3A LS Valve FU11 250A Standby pump SA2 Accelerator SA3 Differenti...

Page 70: ...erature B3 Motor oil pressure B1 Filter clogged D Generator KP1 Motor stop KT2 Accelerator KA2 Starter YV1 LS YV2a PVG TOR YV2b PVG TOR YV9 Differential blocking YV13 HS YV8 HS YV10 MS HS YV23 MS HS Y...

Page 71: ...structions H14TX HA16TPX 57 7 1 8 Buzzers 7 1 9 Light indicators HA1 Horn HA4 Tilt overload temperature buzzer HA2 Overload buzzer HL1 Battery charge HL2 Air filter HL4 Motor oil pressure HL9 Fault li...

Page 72: ...10A E ngine S top Accelerator Alternator S tarter E mergency P ump 250A 80A 1 0 0 0 8 7 1 0 1 1 0 1 1 0 3 0 1 0 1 1 0 1 1 0 8 1 0 9 2 4 2 1 0 1 2 4 2 1 1 8 1 1 5 0 0 2 4 2 2 4 2 1 2 0 1 2 0 1 1 6 M4...

Page 73: ...OF F Light 254 50 2 1 0 1 2 1 2 2 1 6 1 2 0 2 1 5 2 0 3 0 9 0 6 3 0 3 2 0 1 2 1 1 1 5 2 1 2 0 3 0 3 6 2 0 2 4 1 1 0 2 6 2 2 2 4 1 2 4 2 2 4 1 2 4 1 9 0 5 0 9 0 5 1 2 0 2 1 1 0 2 1 1 2 1 2 2 1 2 0 2 1...

Page 74: ...ndular C ompensation G antry R otation S teering R ear F ront MS HS HS MS HS C ompensation T urret 8 1 4 B 8 1 3 2 1 2 2 4 2 8 1 4 A 4 0 2 A 4 0 1 A 2 1 1 2 4 2 4 0 2 4 0 7 A 2 1 2 4 0 1 3 1 0 0 4 0 6...

Page 75: ...re F ilter Dplus Differential Lock LS V alve Horn B uzzer Oil P ressure F ilter E ngine S top Acc l rator S tart up U1 T elescope 27 7 4 2 Oil T emp B 2 27 3 Oil T emp NOT IN US 2 1 4 A 1 0 8 0 2 0 4...

Page 76: ...ead Man Dead Man Direction AR T elescope T ranslation Orientation T elescope T ranslation E lectro P roportionnelle T elescope B oom B oom Alarm 25 3 Overload 28 15 31 2 21 2 NOT IN US Orientation Ori...

Page 77: ...Operating and maintenance instructions H14TX HA16TPX 63 9 HYDRAULIC DIAGRAMS 9 1 DIAGRAM H14T X REFERENCE P20713 P20713 g...

Page 78: ...7 8 14UNF 2B 38CM3 X 250b 31 9 3 1 4 G P 3 4 G LS T 3 4 G M 31 9 3 11 0 1 3 4 G 3 80 35 C122 DIRECTION 31 9 3 0 1 31 9 3 0 1 LSB 6 1 4 G 7 1 4 G 5 1 4 G 210b YV18a 9 10b 11 11 11 11 YV18b T P YV14a Y...

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