background image

Assembly of the Trailer Cart

The Trailer Cart requires a good deal of assembly, but with the right tools and careful reading of this manual,
assembly should be fairly routine.  You will need a regular screwdriver, pair of pliers, two 14 mm. open end
wrenches and two 13 mm. open or box end wrenches (similar size ratchet wrenches will speed assembly).

Part numbers shown below refer to the Part Number Listing on page 9.

Hardware

Required hardware needed to assemble
       the Trailer Cart is shown below:

It is recommended that all the parts be put
out on a flat surface before beginning to
assemble the Trailer Cart.  Check to see that
all parts shown in this manual are present
(refer to parts illustrations and the part number
listing on page 9).  If any parts are missing
or in damaged condition, please call Harbor
Freight Tools at the telephone number shown
on the cover of this manual.

Step 1:

  Lay out the two Bottom Panels (#1)

as shown in Figure 1 below.  Attach the Front
Cross Brace (#2) to the Bottom Panels using
4 Bolts (#21), 4 Washers (#23) and 4 Nuts
(#24).

Figure 1

Step 2: 

 Connect the two Bottom Panels shown in Figure 2 using 4 Bolts (#21), 4 Washers (#23) and 4 Nuts

(#24).

#38897                                                                                                                                                Page 3

Bottom Panels

(#1)

Front Cross
Brace (#2)

Summary of Contents for 38897

Page 1: ...ools All rights reserved No portion of this manual or any artwork contained herein may be reproduced in any shape or form without the express written consent of Harbor FreightTools For technical quest...

Page 2: ...Always wear ANSI approved safety goggles when assembling this product and when working with tools and equipment 2 The Trailer Cart has a safe working capacity of 600 lbs Never exceed this weight capac...

Page 3: ...below It is recommended that all the parts be put outonaflatsurfacebeforebeginningto assemble the Trailer Cart Check to see that allpartsshowninthismanualarepresent refer to parts illustrations and th...

Page 4: ...Figure 3 Step 4 As shown in Figure 4 below bolt the 2 WheelAxle Supports together using 8 Bolts 25 8 Washers 23 and 8 Nuts 24 Note Only hand tighten these 8 Bolts 25 now Bolts should be securely tigh...

Page 5: ...in Figure 7 insert the Tongue Latch 9 upthroughtheopeningintheHitchTongue 10 Using a Latch Spacer 8 on each side of the Tongue Latch bolt the Latch Spacer to the HitchTongue using Bolt 29 and Nut 30...

Page 6: ...ear portion of the Bottom Panels 1 attach the Rear Corner Brackets 13 and the Rear Cross Brace 12 by using 4 Bolts 21 4 Washers 23 and 4 Nuts 24 Figure 10 Step 10 As seen in Figure 10 assemble the lef...

Page 7: ...23 and 2 Nuts 24 to attach the Side Panel See Step 13 below for instructions on installing2otherboltsintosidepanel Bolt Locations Rear Corner Brace 15 38897 Page 7 Step 13 Secure each Side Panel 14 by...

Page 8: ...f the Tailgate 20 using 2 Bolts 21 2 Washers 23 and 2 Nuts 24 for eachTailgate Latch see Figure 16 Insert the twoTailgate Pins 19 through the two holes in lower portion of theTailgate and secure the T...

Page 9: ...13 Rear Corner Bracket 2 14 234A14 SidePanel 2 15 234A15 Rear Corner Brace 2 16 234A16 FrontPanel 1 17 234A17 Front Corner Brace 2 18 234A18 TailgateLatch 2 19 234A19 TailgatePin 2 20 234A20 Tailgate...

Reviews: