Harsco Industrial P-K SONIC SC-3000 Page 27 Installation & Owner'S Manual Download

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Harsco Industrial, Patterson-Kelley Technical Service 1.877.728.5351

Gas Fired Boiler

Harsco Industrial, Patterson-Kelley Technical Service 1.877.728.5351

Gas Fired Boiler

PAR

TS/TECHNICAL SUPPOR

PAR
TS/TECHNICAL SUPPOR

mark

Description

Outlet Water

Combustion Chamber

Heat Exchanger

Outlet Water Connection

Condensate Collector

Igniter

Burner

Burner Gasket

Burner Hood

6.2.3 sC-3000/sC-4000 heat engine

mark

Description

Burner

Burner Transition

Piece

Blower

Venturi

Manual Shutoff Valve

Low Gas Pressure

Switch

High gas Pressure

Switch

Gas Valve

High Gas Pressure

Switch

mark

Description

Burner

Burner transition

Blower

Venturi

Shutoff Valve

Low Gas Pressure

Switch

High Gas Pressure

Switch

Gas valve

6.2.4 sC-3000 Gas train

6.2.5 sC-4000 Gas train

Summary of Contents for P-K SONIC SC-3000

Page 1: ...ee 877 728 5351 Fax 570 476 7247 www harscopk com 2013 Harsco Industrial Patterson Kelley SONIC201 Revised June 12 2014 C S A Design Certified Complies with ANSI Z21 13 CSA 4 9 Gas Fired Low Pressure...

Page 2: ...al connections for tightness as connections may come lose during shipping Venting Maintain exhaust pressure from 04 wc to 22 wc Hydronics Maximum Flow SC 4000 384 gpm SC 3000 285 gpm Minimum Flow Igni...

Page 3: ...itches 23 3 10 Initial Adjustments 23 3 10 1 Operating Temperature Controller 23 3 10 2 Boiler Set Point 24 3 10 3 Other CH Parameters 24 3 10 4 Other Parameters 24 3 10 5 Additional Menu Items 24 3 1...

Page 4: ...s fired boilers are fully modulating using variable speed combustion blowers sophisticated microprocessor controls modulating gas safety shut off control valves and a unique stainless steel heat excha...

Page 5: ...res de verrouillage signalisation lors de l entretien WARNING Improper use may result in fire or injury Read instructions safety manual before installing operating or servicing boiler The safety label...

Page 6: ...ainer and be covered by a tarpaulin or other waterproof covering 3 1 1 Initial Inspection Upon receiving the boiler inspect it for signs of shipping damage Some damage may be hidden Unpack the boiler...

Page 7: ...connected to the DHW temperature sensor or thermostat This circuit is energized by the boiler with a 5V potential The temperature sensor must be a NTC having 12k 77 F Header Temp Sensor TB1 9 and TB1...

Page 8: ...re that may cause excessive condensate production in the vent Direct Vent An appliance that is constructed and installed so that all air for combustion is derived directly from outdoors and all flue g...

Page 9: ...d by deducting the blockage area of any fixed louvers grilles or screens from the total area of the opening 2 Screens shall be not smaller than 3 Motorized louvers shall be interlocked with the applia...

Page 10: ...echnical Service 1 877 728 5351 INSTALLATION Gas Fired Boiler The boiler vent should not be connected into any portion of another mechanical draft system without consulting the vent manufacturer The b...

Page 11: ...ll operate at maximum speed Do not operate a summer exhaust fan Close fireplace dampers 4 Place the appliance being inspected in operation Follow the lighting instructions Adjust the thermostat so tha...

Page 12: ...tted to the boiler The boiler shall not be used as a pipe anchor When installed in a two pipe system that provides both chilled and hot water the control system should be configured so as to limit the...

Page 13: ...guration 2 Place the boiler in operation at the high fire setting BNR TEST MODE HI 3 Smoothly close the downstream manual isolation valve to reduce the gas flow and cause flame failure 4 The display w...

Page 14: ...hnician to hold the boiler in high or low fire during firing operation so that the combustion adjustment can be performed as indicated below The second test mode checks the fan rate with the burner of...

Page 15: ...ssary 3 11 3 Checking Flame Signal Using the control panel enter the information mode and scroll down view the flame signal This shows A when the boiler is firing and shows 0 A when the boiler is not...

Page 16: ...orrective action or repair 5 1 2 Weekly Observe the conditions of the main flame A normal high fire flame is mostly orange with a blue halo while at low fire the burner will glow yellowish orange Corr...

Page 17: ...temperature low water level WARNING 5 6 Troubleshooting 5 6 3 Low Gas Pressure The low gas pressure switch opens when there is or has been insufficient gas pressure available for proper operation of...

Page 18: ...INTERNAL ERROR 31 Internal Error 31 Call for service Code ENVI Display Lockout Description E01 OUT TEMP SENS OPEN Outlet Temperature Sensor Open Boiler outlet water temperature sensor open circuit E02...

Page 19: ...o not ground through the conduit Terminal Number Label Description 3 120V AC Neutral Neutral for use with TB2 10 Switched Output 4 120V AC Neutral Neutral for use with TB2 11 3 Way Valve 5 120V AC Neu...

Page 20: ...ly configured for either 208V 220 240V or 440 480V three phase 60 hertz service Improper configuration of the transformer could result in serious injury or death The high voltage TB2 terminal block is...

Page 21: ...77 728 5351 Gas Fired Boiler 38 Harsco Industrial Patterson Kelley Technical Service 1 877 728 5351 Gas Fired Boiler PARTS TECHNICAL SUPPORT PARTS TECHNICAL SUPPORT SC 3000 SC 4000 220 240 VAC three p...

Page 22: ...1 877 728 5351 Gas Fired Boiler 40 Harsco Industrial Patterson Kelley Technical Service 1 877 728 5351 Gas Fired Boiler PARTS TECHNICAL SUPPORT PARTS TECHNICAL SUPPORT 6 1 5 SC 3000 SC 4000 Boiler Wir...

Page 23: ...lley Technical Service 1 877 728 5351 Gas Fired Boiler 42 Harsco Industrial Patterson Kelley Technical Service 1 877 728 5351 Gas Fired Boiler PARTS TECHNICAL SUPPORT PARTS TECHNICAL SUPPORT 6 1 5 2 S...

Page 24: ...on Kelley Technical Service 1 877 728 5351 Gas Fired Boiler 44 Harsco Industrial Patterson Kelley Technical Service 1 877 728 5351 Gas Fired Boiler PARTS TECHNICAL SUPPORT PARTS TECHNICAL SUPPORT 6 1...

Page 25: ...on Kelley Technical Service 1 877 728 5351 Gas Fired Boiler 46 Harsco Industrial Patterson Kelley Technical Service 1 877 728 5351 Gas Fired Boiler PARTS TECHNICAL SUPPORT PARTS TECHNICAL SUPPORT 6 1...

Page 26: ...5 7 6 4 B 2 4 A Mark Description 1 Heat Exchanger 2 Blower Burner Assembly 3 Base 4 A Gas train LP 4 B Gas Train Natural Gas 5 Controller 6 Electrical Box 7 Front Door Control Panel 8 Cabinet 6 2 1 Ma...

Page 27: ...Water Connection 5 Condensate Collector 6 Igniter 7 Burner 8 Burner Gasket 9 Burner Hood 6 2 3 SC 3000 SC 4000 Heat Engine Mark Description 1 Burner 2 Burner Transition Piece 3 Blower 4 Venturi 5 Manu...

Page 28: ...cial or consequential damages such as loss of the use of products facilities or production inconvenience loss of time or labor expense involved in repairing or replacing the alleged defective Product...

Page 29: ...Date Hi Low Fire O2 CO CO2 Stack Temp pH Action By Appendix 1 Maintenance Log 54 Harsco Industrial Patterson Kelley Technical Service 1 877 728 5351 APPENDIX 1 Gas Fired Boiler...

Page 30: ...in section 3 10 4 to get 5 O2 in the flue gas If this cannot be achieved perform the following steps If the O2 is too high then the inlet gas pressure should be adjusted to the minimum pressure allow...

Page 31: ...ntire hydronic system Samples of the system water with cleaner should be taken and analyzed to ensure proper cleaner strength Once cleaned the system should be flushed with fresh fill water until the...

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