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52

Harsco Industrial, Patterson-Kelley Technical Service 1.877.728.5351

WARRANTY

Gas Fired Boiler

53

Harsco Industrial, Patterson-Kelley Technical Service 1.877.728.5351

FIRE TEST REPOR

T

Gas Fired Boiler

High

Low

Inlet Gas

"w.c.

"w.c.

Oxygen (O2)

%

%

Carbon Dioxide (CO2)

%

%

Carbon Monoxide (CO)

ppm

ppm

Nox

ppm

ppm

Gross Stack Temp

o

F

o

F

Combustion Air Temp

o

F

o

F

Stack Press (exhaust)

"w.c.

"w.c.

Main Flame Signal

Yes/No

Yes/No

Efficiency

%

%

Comb. Air Pres. (Intake)

"w.c.

"w.c.

 

B

oiler

 

F

ire

-T

esT

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eporT

Date

Boiler

Installation

Installer Name

Type of Installation

Outdoor Temperature Sensor Connected?

1. Factory Fire-Test (Copy from Boiler Label):

Field Fire-Test:

Date:

(Hotel, School, Etc.)

City

Yes

No

State

Zip Code

Fuel

Natural Gas

Propane

Contact

Phone

Model

High

Low

Inlet Gas

"w.c.

"w.c.

Oxygen (O2)

%

%

Carbon Dioxide (CO2)

%

%

Carbon Monoxide (CO)

ppm

ppm

Gross Stack Temp

o

F

o

F

 

Performed by: 

(Print Name)

2. Water Inlet Temperature

o

F

Water Outlet Temperature

o

F

3. Flow Through Boiler

GPM

4. Operating Temperature Setpoint

o

F

(from internal or external control)

5. Stack Pressure (measured where stack exits boiler)

"w.c. (High)

"w.c. (Low)

6. Approximate Stack Lengths

Ft. Horizontal

Ft. Vertical

Flue Pipe Diameter

7. Incoming Electrical Power

Volts a.c.

Less than one volt between neutral and ground

8. System Water pH Level
9. Comments

 

Please return a copy to Harsco Industrial, Patterson-Kelley 

155 Burson Street - East Stroudsburg, PA 18301 

Phone: (570) 476-7261 - Fax: (570) 476-7247 - www.harscopk.com

B

oiler

 F

ire

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 r

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7 l

IMITed

 W

arranTy

Subject to the terms and conditions herein, Harsco Industrial, Patterson-Kelley, Seller, warrants to the original owner at the 

original installation site that products manufactured by Seller will be free from defects in materials and workmanship for a 

period of one (1) year from date of start up (the "Warranty Period"), provided that start up is completed within six months 

from the date of shipment. The heat exchanger and burner will be warranted for a period of (5) five years from the date of 

shipment (the "Warranty Period").

r

eMedy

The sole remedy of this warranty is expressly limited to the repair or replacement of any part found to be defective under 

conditions of normal use within the Warranty Period. Installation is not included.
Warranty — The owner must notify the original installer of the Product and Seller (Attention: Harsco Industrial, Patterson-

Kelley, 155 Burson Street, East Stroudsburg, PA 18301), in writing, within the Warranty Period, providing a detailed 

description of all claimed defects. Transportation to the factory or other designated facility for repairs of any products or 

items alleged defective shall, in all events, be the responsibility and at the cost of the owner.

e

xClusIons

Seller shall have no liability for and this warranty does not cover:
A. Incidental, special or consequential damages, such as loss of the use of products, facilities or production, inconvenience, 

 

    loss of time or labor expense involved in repairing or replacing the alleged defective Product. 
B. The performance of any Product under conditions varying materially from those under which such Product is usually 

 

     tested under industry standards at of the time of shipment
C. Any damage to the Product due to abrasion, erosion, deterioration, abnormal temperatures or the influence of foreign 

 

    matter or energy.
D. The design or operation of owner's plant or equipment or of any facility or system of which any Product may be made a 

 

     part.

E. The suitability of any Product for any particular application.
F. Any failure resulting from misuse, modification not authorized by Seller in writing, improper installation or lack of or 

 

   improper maintenance.
G. Equipment furnished by the owner, either mounted or unmounted, or when contracted for by the owner to be installed or 

 

     handled.
H. Leakage or other malfunction caused by:
    1. Defective installations in general and specifically, any installation which is made:
          a. in violation of applicable state or local plumbing housing or building codes,
          b. contrary to the written instructions furnished with the unit 
     2. Adverse local conditions in general and, specifically, sediment or lime precipitation in the tubes and/or headers or 

 

     corrosive elements in the atmosphere.
     3. Misuse in general and, specifically, operation and maintenance contrary to the written instructions furnished with 

 

     the unit, disconnection, alteration or addition of components or apparatus, not approved by Seller, operation with fuels or 

 

     settings other than those set forth on the rating plate or accidental or exterior damage.
I. Production of noise, odors, discoloration or rusty water.
J. Damage to surrounding area or property caused by leakage or malfunction.
K. Costs associated with the replacement and/or repair of the unit including: any freight, shipping or delivery charges, any 

 

    removal, installation or reinstallation charges, any material and/or permits required for installation, reinstallation or repair, 

 

    charges to return the boiler and or components. Seller's liability under this warranty shall not in any case exceed the 

 

    amount paid for the Product found to be defective.

T

hIrd

 p

arTy

 W

arranTIes

For goods or components not manufactured by Seller, the warranty obligations of Seller shall, in all respects, conform and 

be limited to one (1) year from the date of shipment.

s

everabIlITy

To the extent that any provision of this warranty would be void or prohibited under applicable law, such provisions shall be 

limited in effect to the minimum extent necessary to render the remaining provisions hereof enforceable.

n

o

 o

Ther

 W

arranTIes

Seller makes no implied warranty of merchantability or fitness for a particular purpose or other warranties with respect to any 

products or services except as expressly set forth in this limited warranty.

Note: Rev. January 1, 2006

Summary of Contents for P-K SONIC SC-3000

Page 1: ...ee 877 728 5351 Fax 570 476 7247 www harscopk com 2013 Harsco Industrial Patterson Kelley SONIC201 Revised June 12 2014 C S A Design Certified Complies with ANSI Z21 13 CSA 4 9 Gas Fired Low Pressure...

Page 2: ...al connections for tightness as connections may come lose during shipping Venting Maintain exhaust pressure from 04 wc to 22 wc Hydronics Maximum Flow SC 4000 384 gpm SC 3000 285 gpm Minimum Flow Igni...

Page 3: ...itches 23 3 10 Initial Adjustments 23 3 10 1 Operating Temperature Controller 23 3 10 2 Boiler Set Point 24 3 10 3 Other CH Parameters 24 3 10 4 Other Parameters 24 3 10 5 Additional Menu Items 24 3 1...

Page 4: ...s fired boilers are fully modulating using variable speed combustion blowers sophisticated microprocessor controls modulating gas safety shut off control valves and a unique stainless steel heat excha...

Page 5: ...res de verrouillage signalisation lors de l entretien WARNING Improper use may result in fire or injury Read instructions safety manual before installing operating or servicing boiler The safety label...

Page 6: ...ainer and be covered by a tarpaulin or other waterproof covering 3 1 1 Initial Inspection Upon receiving the boiler inspect it for signs of shipping damage Some damage may be hidden Unpack the boiler...

Page 7: ...connected to the DHW temperature sensor or thermostat This circuit is energized by the boiler with a 5V potential The temperature sensor must be a NTC having 12k 77 F Header Temp Sensor TB1 9 and TB1...

Page 8: ...re that may cause excessive condensate production in the vent Direct Vent An appliance that is constructed and installed so that all air for combustion is derived directly from outdoors and all flue g...

Page 9: ...d by deducting the blockage area of any fixed louvers grilles or screens from the total area of the opening 2 Screens shall be not smaller than 3 Motorized louvers shall be interlocked with the applia...

Page 10: ...echnical Service 1 877 728 5351 INSTALLATION Gas Fired Boiler The boiler vent should not be connected into any portion of another mechanical draft system without consulting the vent manufacturer The b...

Page 11: ...ll operate at maximum speed Do not operate a summer exhaust fan Close fireplace dampers 4 Place the appliance being inspected in operation Follow the lighting instructions Adjust the thermostat so tha...

Page 12: ...tted to the boiler The boiler shall not be used as a pipe anchor When installed in a two pipe system that provides both chilled and hot water the control system should be configured so as to limit the...

Page 13: ...guration 2 Place the boiler in operation at the high fire setting BNR TEST MODE HI 3 Smoothly close the downstream manual isolation valve to reduce the gas flow and cause flame failure 4 The display w...

Page 14: ...hnician to hold the boiler in high or low fire during firing operation so that the combustion adjustment can be performed as indicated below The second test mode checks the fan rate with the burner of...

Page 15: ...ssary 3 11 3 Checking Flame Signal Using the control panel enter the information mode and scroll down view the flame signal This shows A when the boiler is firing and shows 0 A when the boiler is not...

Page 16: ...orrective action or repair 5 1 2 Weekly Observe the conditions of the main flame A normal high fire flame is mostly orange with a blue halo while at low fire the burner will glow yellowish orange Corr...

Page 17: ...temperature low water level WARNING 5 6 Troubleshooting 5 6 3 Low Gas Pressure The low gas pressure switch opens when there is or has been insufficient gas pressure available for proper operation of...

Page 18: ...INTERNAL ERROR 31 Internal Error 31 Call for service Code ENVI Display Lockout Description E01 OUT TEMP SENS OPEN Outlet Temperature Sensor Open Boiler outlet water temperature sensor open circuit E02...

Page 19: ...o not ground through the conduit Terminal Number Label Description 3 120V AC Neutral Neutral for use with TB2 10 Switched Output 4 120V AC Neutral Neutral for use with TB2 11 3 Way Valve 5 120V AC Neu...

Page 20: ...ly configured for either 208V 220 240V or 440 480V three phase 60 hertz service Improper configuration of the transformer could result in serious injury or death The high voltage TB2 terminal block is...

Page 21: ...77 728 5351 Gas Fired Boiler 38 Harsco Industrial Patterson Kelley Technical Service 1 877 728 5351 Gas Fired Boiler PARTS TECHNICAL SUPPORT PARTS TECHNICAL SUPPORT SC 3000 SC 4000 220 240 VAC three p...

Page 22: ...1 877 728 5351 Gas Fired Boiler 40 Harsco Industrial Patterson Kelley Technical Service 1 877 728 5351 Gas Fired Boiler PARTS TECHNICAL SUPPORT PARTS TECHNICAL SUPPORT 6 1 5 SC 3000 SC 4000 Boiler Wir...

Page 23: ...lley Technical Service 1 877 728 5351 Gas Fired Boiler 42 Harsco Industrial Patterson Kelley Technical Service 1 877 728 5351 Gas Fired Boiler PARTS TECHNICAL SUPPORT PARTS TECHNICAL SUPPORT 6 1 5 2 S...

Page 24: ...on Kelley Technical Service 1 877 728 5351 Gas Fired Boiler 44 Harsco Industrial Patterson Kelley Technical Service 1 877 728 5351 Gas Fired Boiler PARTS TECHNICAL SUPPORT PARTS TECHNICAL SUPPORT 6 1...

Page 25: ...on Kelley Technical Service 1 877 728 5351 Gas Fired Boiler 46 Harsco Industrial Patterson Kelley Technical Service 1 877 728 5351 Gas Fired Boiler PARTS TECHNICAL SUPPORT PARTS TECHNICAL SUPPORT 6 1...

Page 26: ...5 7 6 4 B 2 4 A Mark Description 1 Heat Exchanger 2 Blower Burner Assembly 3 Base 4 A Gas train LP 4 B Gas Train Natural Gas 5 Controller 6 Electrical Box 7 Front Door Control Panel 8 Cabinet 6 2 1 Ma...

Page 27: ...Water Connection 5 Condensate Collector 6 Igniter 7 Burner 8 Burner Gasket 9 Burner Hood 6 2 3 SC 3000 SC 4000 Heat Engine Mark Description 1 Burner 2 Burner Transition Piece 3 Blower 4 Venturi 5 Manu...

Page 28: ...cial or consequential damages such as loss of the use of products facilities or production inconvenience loss of time or labor expense involved in repairing or replacing the alleged defective Product...

Page 29: ...Date Hi Low Fire O2 CO CO2 Stack Temp pH Action By Appendix 1 Maintenance Log 54 Harsco Industrial Patterson Kelley Technical Service 1 877 728 5351 APPENDIX 1 Gas Fired Boiler...

Page 30: ...in section 3 10 4 to get 5 O2 in the flue gas If this cannot be achieved perform the following steps If the O2 is too high then the inlet gas pressure should be adjusted to the minimum pressure allow...

Page 31: ...ntire hydronic system Samples of the system water with cleaner should be taken and analyzed to ensure proper cleaner strength Once cleaned the system should be flushed with fresh fill water until the...

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