Outlander Series
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13
I I I . I N S TA L L AT I O N
Figure 8. Accessory Bracket
Figure 9. Onboard Battery Installation
Figure 10. Wiring Harness Installation
Onboard Battery Installation
The optional onboard battery is designed for easy
installation as it does not require any wires to be routed
through or under the vehicle.
To install the onboard battery:
1. Position the accessory bracket at desired location on
Outlander mast.
2. Secure with supplied hardware. See figure 8.
3. Align the mounting holes in the battery case bracket
with those in the accessory bracket. See figure 9.
4. Secure the battery case bracket to the accessory
bracket with the supplied hardware. See figure 9.
5. Insert the onboard battery into the battery case,
making sure that the connector on the bottom of
the battery aligns and fully connects with the mating
connector inside the battery case.
6. Plug the battery cord on the bottom of the battery
case into the mating connector running from the
motor. See figure 9.
Wiring Harness Installation
The wiring harness is approximately 25 ft. (7.62 meters)
long and will accommodate most vehicles.
NOTE: You may wish to perform a practice run before
installing the wiring harness. Route a piece of light
rope (equivalent to the gauge of the wiring harness)
along the anticipated path observing contact points,
potential rubbing/chafing points, and any sharp edges.
Remove sharp edges with a fine grade file, then treat
the steel with a rust inhibitor or metal sealant.
To route the lift system wiring harness:
1. Route the lift system wiring harness (starting at the
lift) under the interior of the vehicle until you reach the
vehicle battery. See figure 10.
2. Inside the engine compartment, secure the harness
to the firewall with plastic wire ties. Use care not to
cause abrasions to the wiring harness. It is important
to secure the wiring harness at various points along
its run of the vehicle.
BATTERY
CASE
BATTERY
CASE
BRACKET
ACCESSORY
BRACKET
LIFT WIRING
CONNECTION
WIRING HARNESS
LIFT FRAME
GROUNDING WIRE
HARNESS
VEHICLE BATTERY
