Arjohuntleigh Voyager Portable Page 1 Technical Manual Download | Manualshive

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Voyager Portable

Technical Manual

001.08875 rev. 10

July 2013

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Summary of Contents for Voyager Portable

Page 1: ...Voyager Portable Technical Manual 001 08875 rev 10 July 2013 ...

Page 2: ...joHuntleigh group of companies ArjoHuntleigh 2012 As our policy is one of continuous improvement we reserve the right to modify designs without prior notice The content of this publication may not be copied either whole or in part without the consent of ArjoHuntleigh ...

Page 3: ...BATTERY INFORMATION 10 CHARGER SPECIFICATIONS 10 CHARGING THE BATTERY 11 MAINTENANCE 11 DAILY CHECK LIST 11 INSPECTION AND CLEANING 12 STRAP INSPECTION 12 HANDLING AND STORAGE 12 BATTERY REPLACEMENT 12 ANNUAL INSPECTION 13 STRAP REPLACEMENT 13 DRUM REPLACEMENT 15 LIMIT SWITCH REPLACEMENT 16 LIMIT SWITCH ROD REPLACEMENT 17 SSRS BLOCK REPLACEMENT 18 MICA REPLACEMENT 22 CIRCUIT BOARD REPLACEMENT 22 T...

Page 4: ...er Manual product number and equipment identification numbers Exploded view and parts list are available upon request Equipment Identification The unit s identification number specification model serial number appears on a silver nameplate attached to the back of base Receipt of Equipment Upon receipt of the equipment verify it against the packing list to ensure it is complete and inspect the equi...

Page 5: ...patient DO NOT use a sling that is not recommended for the lift NEVER use a damaged torn or frayed sling Always place the sling around the patient according to the instructions enclosed FOLLOW lifting procedures outlined in this manual USE all controls and safety features only according to the rules specified in this manual Never attempt to force a control or button on the lift DO NOT store the ch...

Page 6: ...onal injury if not disposed of properly Do not place or store the battery under direct sunlight or near a heat source Do not dispose of in fire Do not short the battery terminals Do not incinerate Flush with water if electrolyte Acid comes in contact with skin or eyes Batteries must be recycled disposed of according to local law regulations When returning batteries insulate their terminals with ad...

Page 7: ...there is no tension on the strap avoiding any injury to the patient This feature also prevents the strap from getting twisted inside the machine Current limiter for circuit protection in case of overload Low battery disconnect system to protect batteries from been drained Lifting speed 4 cm sec 1 6 in sec Strap length up to 2 2 m 88 in Tested for 907 kg 2000 lb CSA No 601 1 UL No 2601 1 and CE cer...

Page 8: ...roperly QUICK RELEASE will not work if there is tension on the strap Make sure the strap has some slack in it before attempting to slide the knob over DO NOT force the knob It should slide easily 4 Attach the round hook to the trolley in the track To help you reach the trolley use the arm extension as follows Insert the round hook into the loop of the arm extension 700 08310 1 then hook it to the ...

Page 9: ... the strap Make sure the strap has some slack in it before attempting to slide the knob over DO NOT force the knob It should slide easily When using the QUICK RELEASE hold the strap in your hand and release the knob 1 only when the strap is not going in motion This will prevent wear of the internal components 15 The sling may be removed from around the patient Emergency Lowering Feature In the eve...

Page 10: ...strates the relationship between discharging depth and expected battery life If you use only 30 of the battery power between each charge you can expect the battery to fully charge 1050 times If you drain the battery until it beeps every time you can expect the battery to fully charge only 300 times To prolong battery life Put the battery into the charger WHENEVER THE LIFT IS NOT IN USE The battery...

Page 11: ...serious injury VOYAGER PORTABLE and accessories must be inspected ANNUALLY by a certified technician in addition to the daily and other periodic visual checks done by the user specified in this section Preventive maintenance specified in this manual can prevent accidents and reduce repair costs Daily Check List THE FOLLOWING PROCEDURE MUST BE FOLLOWED BEFORE EACH USE Has the battery been charged C...

Page 12: ... By continuing to use the lift without changing the strap caregiver and patient safety is greatly compromised In any case the manufacturer recommends changing the strap at least every two years By continuing to use the lift without changing the strap caregiver and patient safety is greatly compromised Handling and Storage Avoid violent shock during transportation The lift should not remain stored ...

Page 13: ...ewing the 2 screws 2 Put the VOYAGER on the back and unscrew the 2 screws on the carry handle and the 2 screws at the bottom of the device 3 Flip the VOYAGER and put it on its front Unscrew the Quick Release button the 4 screws on the cab and the 2 screws on the carry handle Gently remove the rear cab from the Voyager Just lift enough the frame from the front cab to unplug the 2 control switch con...

Page 14: ...from the frame Hold the end of strap activate the Quick Release and let the entire strap roll on the drum 7 Unscrew the Quick Release button Gently put the frame in the front cab just enough to plug the 2 control switches like step 3 Place the carry handle in the front cab Place the rear cab and screw a few thread of all 6 screws front the rear cab Tighten the Quick Release button 8 Flip the Voyag...

Page 15: ... Be careful not to loose any parts 6 Unscrew the spring screw on the former drum and fix it to the new one just a few threads Install the new drum Hold the washer and spring to the drum with a screwdriver or home knife and insert the drum in the frame You may have to push on the Quick Release button 7 Reinstall the center shaft trough the frame and lock with the clip With a pair of pliers grab the...

Page 16: ...k and unscrew the 2 screws on the carry handle and the 2 screws at the bottom of the device 3 Flip the Voyager and unscrew the Quick Release button the 4 screws on the cab and the 2 screws on the carry handle 4 Stand up the Voyager Pull on the strap and verify the Quick Release for proper operation 5 Tighten both screws one after the other while checking the Quick Release to make sure it is not st...

Page 17: ...om the front cab Install the strap guide and screw it Align the cab and tight the 4 carry handle screws Tighten the 2 center screws from the rear cab 13 Flip the Voyager to the front Screw the 2 screws at the bottom of the cab Make sure the eject battery button is working properly 14 Stand up the Voyager Pull on the strap and verify the Quick Release for proper operation 15 Tighten the two screws ...

Page 18: ... the 2 screws on the carry handle and the 2 screws at the bottom of the device 3 Flip the Voyager and unscrew the Quick Release button the 4 screws on the cab and the 2 screws on the carry handle 4 Gently remove the rear cab from the Voyager Just lift enough the frame from the front cab to unplug the 2 control switch connectors from the circuit board Stand up the frame on a solid surface Be carefu...

Page 19: ... the other slow the drum to permit to remove the 4 turns of pre load until you place in front of you the spring screw 9 Unscrew the spring screw just enough to loosen the sprint With a pair of pliers grab the spring and locate it on the frame wall like showed 10 Remove the clip on the center shaft of drum and pull out the shaft through the frame 11 Pull out the drum from the frame Be careful not t...

Page 20: ...holding the CBLM plate push the block out 15 Replace the SSRS block and clip the new block in the slot of the CBLM plate To clip the block make sure to push the plate in the bottom of the SSRS block slot 16 Put the bearing shaft and motor in place The bearing has to be placed between the brass bushing and the shaft with the writing on the bearing against the frame 17 Reinstall the drum Hold the wa...

Page 21: ...g the Quick Release it activated click the two limit switches 21 Screw the electric board back in place and plug the unplugged wire to it Plug the brown wire in the red motor plug and the blue and purple wire together 22 Gently put the frame in the front cab just enough to plug back the 2 control button connectors with the white dot mark facing the Quick Release back side Place the carry handle in...

Page 22: ...lease button 4 Flip the Voyager and unscrew a few threads of all the 4 screws from the front cab Install the strap guide and screw it Align the cab and tight the 4 carry handle screws Tighten the 2 center screws from the rear cab 6 Make sure the eject battery button is working properly 7 Stand up the Voyager pull the strap and verify the Quick Release for proper operation 8 Tighten the two 2 screw...

Page 23: ...unplugged wire to it Plug the brown wire in the red motor plug and the blue and purple wire together 10 Gently put the frame in the front cab just enough to plug back the 2 control button connectors with the white dot mark facing the Quick Release back side Place the carry handle in the front cab Place the rear cab and screw a few thread of all 6 screws front the rear cab Tighten the Quick Release...

Page 24: ...the 2 center screws from the rear cab 3 Flip the Voyager and gently remove the front cab from the Voyager Just lift enough the frame from the front cab to unplug the 2 control switch connectors from the circuit board Be careful with the circuit board under the frame 4 Remove the old membrane with a thin blade If necessary remove traces of adhesive with a soft solvent If the new membrane does not h...

Page 25: ...ws from the front cab Install the strap guide and screw it Align the cab and tight the 4 carry handle screws Tighten the 2 center screws from the rear cab 8 Flip the Voyager to the front Screw the 2 screws at the bottom of the cab Verify the eject battery button for working properly 9 Stand up the Voyager pull on the strap and verify the Quick Release for proper operation while checking the Quick ...

Page 26: ...X Inspect sling straps for wear X Inspect for any defect or loose threads in the stitched areas X Cleaning sling as indicated on the tag When Necessary ACCESSORIES Verify strap extension for wear X Verify arm extension for wear X MAINTENANCE BY A CERTIFIED TECHNICIAN Replace strap X Inspect the welding aspect on the frame to detect cracks X Inspect connecting joints for proper attachment X Verify ...

Page 27: ...e is no tension If all of the previous points have been checked without success you probably have a motor or electric problem you then need to call your ArjoHuntleigh representative The unit starts and stops repetitively If the load is more than safe working load the unit will not work due to an overload protection on the motor Has the lift been making a beeping sound The battery is low and needs ...

Page 28: ...annot remove battery from the lift See Operation instructions Charging the Battery on how to remove the battery If the battery will not come out of the lift tilt the lift to the side so that the battery opening is under the lift With your hand guarding the opening for the battery press the eject button on the front of the Voyager Portable while gently tapping the lift to help jolt the battery out ...

Page 29: ...oduct No 700 15566 CHARGE MONITOR Product No 700 13501 HANDSET Product No 700 13825 TRAVEL HAND BAG Product No 002 08150 KWIKTRAK TRACK STOPPER Product No 700 11005 CARABINER Product No 000 08000 TROLLEY FOR BHM TRACK SYSTEM Product No A5900 KWIKTRAK TROLLEY Product No 700 10650 SWIVEL TROLLEY Product No 700 10620 ARM EXTENSION Product No 24 700 08310 36 700 08320 EXTENSION STRAP Product No 700 03...

Page 30: ...er the three brands of ArjoHuntleigh GETINGE and MAQUET ArjoHuntleigh focuses on patient mobility and wound management solutions GETINGE provides solutions for infection control within healthcare and contamination prevention within life sciences MAQUET specializes in solutions therapies and products for surgical interventions and intensive care ArjoHuntleigh AB Verkstadsvägen 5 241 38 Eslöv SWEDEN...

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