Harmar Mobility AL625HD Installation & Owner'S Manual Download Page 1

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AL625 & AL625HD

Page 1

REV: 1-24-12

AL625 & AL625HD

INSTALLATION & OWNER’S MANUAL

These instructions are provided to assist you in the installation of the AL625. If you require
further assistance, our trained staff is ready to provide you with quick, efficient service. Call our
toll-free number:

866.378.6648

Monday thru Friday, 8:00 AM – 8:00 PM (Except holidays) E.S.T

Before calling please have your serial number available.



2012 Harmar

Summary of Contents for AL625HD

Page 1: ...ssist you in the installation of the AL625 If you require further assistance our trained staff is ready to provide you with quick efficient service Call our toll free number 866 378 6648 Monday thru F...

Page 2: ...BLY TO THE TROLLEY ASSEMBLY 13 STEP 8 CHECK CLEARANCES WITHOUT LOAD 14 STEP 9 ADJUST PLATFORM ANGLE TO SUIT LOAD if necessary 15 STEP 10 ADJUSTING THE VERTICAL HORIZONTAL TRANSITION if necessary 16 ST...

Page 3: ...eginning any installation please read through this manual to familiarize you with the installation procedure This will save you time and result in a quality installation Before beginning installation...

Page 4: ...eld pendant Remember for the control cut off switch RED IS ON ALWAYS PUSH THE POWER CUT OFF SWITCH TO THE OFF POSITION WHEN NOT OPERATING THE LIFT 3 The Tracker lift has a maximum weight lifting limit...

Page 5: ...AL625 AL625HD Page 5 REV 1 24 12 STEP 1 WIRING THE LIFT...

Page 6: ...ts b Attach the 4 U BOLTS provided around the seat attachment points and the MOUNTING BARS Depending on the vehicle s seat hooks you may need to add the long tube spacers provided between the 3 8 16 H...

Page 7: ...age 7 REV 1 24 12 NOTE IF YOU ARE INSTALLING THE TRACKER INTO A DODGE GRAND CARAVAN OR SIMILAR CHRYSLER VAN READ THE INSTRUCTIONS PAGE 13 ABOUT POSITIONING THE TRACKER TO LEAVE THE SPARE TIRE RELEASE...

Page 8: ...nd strive for a neat installation Place the Trolley Assembly in the desired position on the floor of the vehicle s cargo area and mark the four hole locations with a 3 8 center punch Remove the Trolle...

Page 9: ...V 1 24 12 POSITION THE TROLLEY ASSEMBLY ON THE MOUNTING BARS Place the trolley assembly into the vehicle laying it on top of the mounting bars Arrange the trolley assembly so it is facing as shown in...

Page 10: ...to level the trolley assembly put a 3 8 16 hex jam nut and 3 8 washer onto the leveling foot first then insert the threaded portion of the foot through the side mounting rail as shown in the figure be...

Page 11: ...he mounting bars Check the distance from the side mounting rails of the trolley assembly to the sides of the cargo area to make sure the trolley assembly is centered To adjust the side to side distanc...

Page 12: ...e front boom to prop it up off of the lead screw collar assembly this will avoid plowing the front boom into the end of the track if you accidentally press OUT instead of IN Now using the pendant to c...

Page 13: ...ame onto the Front Boom Weldment and align the holes put the bolt in Secure the bolt with the nylon insert locknut Move unit out approximately 2 remove 2 wood blocks located in tracks used to prevent...

Page 14: ...ove the lift out down to the position shown With the help of an assistant Lift the platform assembly sliding the deck pivot vertical tube into the slot on the boom head on the trolley assembly Use the...

Page 15: ...Tracker without a load and check the clearance of the platform over the bumper and threshold of the vehicle Check the side to side clearances To adjust the side to side distance loosen the 3 8 nuts on...

Page 16: ...REV 1 24 12 STEP 9 ADJUST PLATFORM ANGLE TO SUIT LOAD Power Chair or Scooter You will need a socket wrench to adjust the set screws Adjust the platform so that it is level while the customer s power c...

Page 17: ...back boom weldment is contacted The Tracker is shipped with a factory setting for this limit switch Depending on the weight of the power chair scooter you may need to adjust the point where the lift e...

Page 18: ...in its home position it is important that the alignment pins are captured in the holes in the front plate high threshold plate see figure below If the pins are not captured in the holes adjust the ang...

Page 19: ...e Locate the straps on the platform where they will be able to buckle across the seat of the customer s power chair or scooter Note It is strongly recommended that the buckle be attached to the side c...

Page 20: ...as shown Installing Straps off to the side in the Loop Positions Installing the loop on the side near the trolley assembly Use 3 8 16 x 1 5 Hex Cap Screw 3 8 16 nylon insert lock nut and two 3 8 x 1 2...

Page 21: ...g fuse in the electrical circuit Review the operation of the lift as described in the USER S MANUAL MAINTAINING THE LIFT a CLEANING KEEP THE TRACKS CLEAR OF FOREIGN OBJECTS Even small stones gravel in...

Page 22: ...lace batteries in RF remote unit RF fuse blown Inspect RF fuse replace if needed Lift runs slowly Weak vehicle battery or Mobile Power battery pack Charge Mobile Power battery pack Charge vehicle s ba...

Page 23: ...AL625 AL625HD Page 23 REV 1 24 12 ELECTRONIC CONTROL BOX WIRING DIAGRAM...

Page 24: ...ally it is equipped with two manual overrides The actuator controls the up and down function Look down into the tower the top of the actuator will be visible locate the plastic plug and remove it Once...

Page 25: ...for the motor that operates the in and out function Locate the manual override sticker by the on off switch and remove it Recessed in will be the rear of the motor with a 1 hole and a small hex stud...

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