background image

WARNING

YOU MUST HAND WASH

OR USE TOUCHLESS

AUTOMATIC CAR WASH

TO PREVENT LIFT DAMAGE

WARNING

SAFETY:

MAINTENANCE:

WARRANTY:

CAUTION:

  DO NOT OPERATE THIS LIFT UNTIL YOUR DEALER 

HAS SATISFACTORILY INSTRUCTED YOU IN THE PROPER OPERATION OF THE LIFT.

YOUR HARMAR INSIDE LIFT HAS BEEN ENGINEERED AND DESIGNED FOR YEARS OF TROUBLE FREE USE. ALTHOUGH, WITH EVERYDAY USE, SOME
PARTS MAY BECOME LOOSE OR WORN. 

IMPORTANT!

 CHECK REGULARLY FOR ANY WORN, LOOSE, OR DAMAGED PARTS OF YOUR LIFT. 

IF ANYTHING

IS OBSERVED

DO NOT USE THE LIFT !

  CONTACT YOUR DEALER OR INSTALLER OF THE LIFT FOR REPAIRS TO BE MADE. 

FAILURE TO ACT MAY

CAUSE SEVERE INJURY

YOUR HARMAR INSIDE LIFT SHOULD ONLY BE USED FOR THE LOADING AND UNLOADING OF SCOOTERS AND POWER WHEELCHAIRS FOR WHICH IT IS
DESIGNED. IF YOUR PARTICULAR APPLICATION ( 

VEHICLE & SCOOTER/CHAIR

 ) CHANGES ( 

ex. BUY A NEW CAR / UPGRADE TO A NEW POWER CHAIR

 )

PLEASE CONSULT YOUR INSTALLER OR DEALER, AS THE ORIGINAL EQUIPMENT MAY NOT CONFIGURE THE SAME. DO NOT ADD TO OR MODIFY ANY
PART OF THE LIFT SYSTEM WITHOUT FIRST CONSULTING THE MANUFACTURER OF THE LIFT. ANY MODIFICATIONS MAY VOID ANY WARRANTIES AS
WELL AS THE STRUCTURAL INTEGRITY OF THE LIFT.

IF THERE IS ANY SIGN OF TEARING / LOOSE THREADS / DAMAGE / WEAR

DO NOT USE THE LIFT

. SEVERE DAMAGE TO CHAIR / SCOOTER / VEHICLE

AND PERSONAL INJURY MAY OCCUR. PLEASE CONTACT YOUR DEALER OR
INSTALLER, AND HAVE THE STRAP REPLACED IMMEDIATELY.

CAUTION:  

WHEN ATTACHING THE STRAP HOOK TO YOUR CHAIR / SCOOTER, INSURE THE LIFTING STRAP IS SECURE AND TAUGHT AND THAT IT 

POINTS STRAIGHT DOWN BEFORE LIFTING. FAILURE TO DO SO COULD RESULT IN THE SCOOTER OR CHAIR SWINGING TOWARD THE OPERATOR 
OR THE VEHICLE.

CAUTION:

  WHEN USING THE LIFT, KEEP YOUR HANDS AND FEET FROM UNDER THE 

CHAIR / SCOOTER AS IT IS BEING LOADED OR UNLOADED.

CAUTION: 

 STOP LIFTING BEFORE THE STRAP HOOK CONTACTS THE STRAP ROLLER 

MOUNTED ON THE LIFTING ARM. CONTACT WILL RESULT IN DAMAGE TO THE LIFT. 
A PROPERLY ADJUSTED AND OPERATED LIFT WILL AVOID THIS.

CAUTION:

  INSURE THE CHAIR / SCOOTER IS FIRMLY SITTING ON THE FLOOR OF THE 

VEHICLE AND NOT SUSPENDED BY THE LIFT DURING TRANSPORTATION. IF THE 
SCOOTER / CHAIR IS NOT FIRMLY ON THE FLOOR OF THE VEHICLE, IT MAY MOVE 
DURING TRANSPORTATIONCAUSING DAMAGE TO THE LIFT, TO THE VEHICLE, 
TO THE SCOOTER / CHAIR, OR TO THE PASSENGERS.

ALWAYS CHECK 
THE LIFTING STRAP
BEFORE EACH USE 
FOR DAMAGE 
OR WEAR

YOUR HARMAR INSIDE LIFT HAS BEEN DESIGNED AND ENGINEERED TO BE AS TROUBLE FREE AS POSSIBLE TO THE OWNER. BUT, AS WITH ANY 
MECHANICAL DEVICE, REGULAR CARE SHOULD BE GIVEN WHILE OWNING AN USING THIS DEVICE.

MAINTENANCE IS NO EXCEPTION.

WE RECOMMEND THAT DEALERS SCHEDULE A PREVENTATIVE MAINTENANCE INSPECTION AT LEAST ONCE A YEAR ON MOTORS, LIFT FRAME,
WIRING HARNESSES, AND ALL MOVING PARTS OF THE LIFT.

CHECK FOR PAINT CHIPS AND TOUCH UP AND BARE METAL WITH A GOOD GLOSS BLACK ENAMEL OR LACQUER TO INHIBIT RUST. THIS MAY BE 
NECESSARY MORE FREQUENTLY WHEN SUBJECTED TO SALT AIR OR ROAD SALT.

ALWAYS CHECK THE LIFTING STRAP BEFORE EACH USE. IF ANY WEAR OR DAMAGE IN NOTICED 

DO NOT USE THE LIFT !

 CONTACT THE 

DEALER OR INSTALLER FOR REPAIR. FAILURE TO DO SO WILL RESULT SEVERE INJURY OR DAMAGE.

HAND CONTROL UNITS SHOULD BE PROPERLY STORED INSIDE THE VEHICLE WHENEVER POSSIBLE. IF LIFT IS INSTALLED IN THE BACK
OF A PICK-UP TRUCK, WE STRONGLY RECOMMEND UN-PLUGGING THE CONTROL IN BETWEEN USES, AND STORING IN THE CAB. EXPOSURE
TO WEATHER IS OK, BUT RAIN FLOODING THE TRUCK BED, AND THE HAND CONTROLLER BEING SUBMERGED IN WATER, COULD CAUSE THE
CONTROLLER TO FAIL.

THIS LIFT COVERED BY A THREE YEAR FACTORY WARRANTY ON MATERIALS AND WORKMANSHIP. CONTACT YOUR LOCAL DEALER FOR MORE 
INFORMATION OR GO TO WWW.HARMAR.COM

SAFETY & MAINTENACE

CAUTION

CAUTION

11

Summary of Contents for AL055

Page 1: ...O INSIDE OUTSIDE LIFT CAPACITY 200 lbs AL 065 This manual has been provided to assist you with lift installation and operation For further assistance please contact your authorized Harmar Mobility dea...

Page 2: ...TOOLS RECOMMENDED p 2 UN PACKING THE LIFT p 3 WIRING THE VEHICLE p 4 TRIAL FIT PROCEDURE p 5 INSTALLATION p 6 7 DOCKING DEVICES p 8 OPERATION p 9 10 SAFETY MAINTENANCE p 11 TROUBLE SHOOTING p 12 EXPL...

Page 3: ...ED TO INSTALL WITH AS LITTLE ASSEMBLY AS POSSIBLE SAE SOCKET SAE WRENCH 7 16 1 2 9 16 3 4 7 16 1 2 9 16 3 4 SAE ALLEN WRENCH 5 32 1 8 3 16 5 16 38 2 FLAT HEAD SCREWDRIVER 2 PHILLIPS HEAD SCREWDRIVER S...

Page 4: ...8 16 ZP STEEL 3 WASHER FLAT 3 8 ZP STEEL 10 14 CABLE TIES 4 4 1 2 CABLE TIES 1 INSTALLATION OWNER S MANUAL w WARRANTY SHEET 1 RUBBER GROMMET 1 WIRE HARNESS INSTRUCTION 1 4 Velcro END CONNECTOR HARDWA...

Page 5: ...THE WIRE HARNESS IS APPROXIMATELY 23 ft LONG AND WILL ACCOMMODATE MOST VEHICLES YOUR WIRING HARNESS HAS BEEN LEFT UN ASSEMBLED FOR EASE OF INSTALLATION THE END CONNECTOR HAS BEEN INCLUDED SEPARATELY...

Page 6: ...LT THE LIFT S BASE TO THE FLOOR THE POSITIONING OF THE BASE IS VERY IMPORTANT TO A SUCCESSFUL INSTALLATION AND OPERATION OF THIS LIFT ONCE IT HAS BEEN VERIFIED EACH OF THE HELD MEASUREMENTS DOES NOT I...

Page 7: ...01 STORAGE WELL LID Vehicle Floor Vehicle Floor Vehicle Floor INSTALLATION TIP CHOOSE A SAFE LOCATION IN WHICH TO DRILL A SINGLE PILOT HOLE FROM ABOVE IN ONE OF THE 3 MARKED LOCATIONS LOOK UNDERNEATH...

Page 8: ...E SLIP FRAME ONTO POST ADJUST ARM HEIGHT WITH SET SCREW AS NECESSARY ONCE REQUIRED HEIGHT AND ROTATION IS DETERMINED DRILL 1 4 HOLE THRU POST USING SHAFT COLLAR AS A GUIDE ADJUST AS NECESSARY POST ARM...

Page 9: ...fted either by the center seat post or the 4 post seat frame Although most chairs scooters can be lifted by the above Docking Devices Many specific devices exist making the application even easier Ple...

Page 10: ...SING DAMAGE TO OPERATOR OR VEHICLE STOP LIFTING BEFORE THE STRAP HOOK CONTACTS THE STRAP ROLLER MOUNTED ON THE LIFTING ARM CONTACT WILL DAMAGE THE LIFT A PROPERLY ADJUSTED LIFT WILL AVOID THIS ELIMINA...

Page 11: ...ARM CONTACT WILL DAMAGE THE LIFT A PROPERLY ADJUSTED LIFT WILL AVOID THIS MANUALLY ROTATE ARM INTO VEHICLE LOWER CHAIR INTO VEHICLE RAISE CHAIR ABOVE BUMPER REMOVE HOOK FROM DOCKING DEVICE ELIMINATE...

Page 12: ...BEING LOADED OR UNLOADED CAUTION STOP LIFTING BEFORE THE STRAP HOOK CONTACTS THE STRAP ROLLER MOUNTED ON THE LIFTING ARM CONTACT WILL RESULT IN DAMAGE TO THE LIFT A PROPERLY ADJUSTED AND OPERATED LIFT...

Page 13: ...OOTER OR CHAIR TIPS FRONT OR BACK WHILE BEING LIFTED PROBLEM LIFTING ARM IS HARD TO ROTATE REASON BE CAREFUL WHEN TROUBLESHOOTING WITH A TEST LIGHT OR VOLTAGE METER THEY MAY GIVE FALSE INDICATION AS S...

Page 14: ...EXPLODED VIEW AL 055 065 ARM ASSEMBLY AL 055 065 ARM ASSEMBLY 13...

Page 15: ...S HARNESS 8 8 1 1 ALA280 ALA280 HARDWARE PACK HARDWARE PACK 9 9 1 1 ALA99995 ALA99995 LABEL SERIAL NUMBER LABEL SERIAL NUMBER 10 10 1 1 H20000 H20000 2 BUTTON HAND CONTROL 2 BUTTON HAND CONTROL 11 11...

Page 16: ...H20000 H20000 2 BUTTON HAND CONTROL 2 BUTTON HAND CONTROL 12 12 1 1 HHCS 0_25 28 3_00 Z HHCS 0_25 28 3_00 Z HEX HEAD 1 4 28 X 3 00 ZINC HEX HEAD 1 4 28 X 3 00 ZINC 13 13 4 4 HHCS 0_50 13 3_50 Z HHCS...

Page 17: ...Y 12 V WIRING IN LIFT VEHICLE HARNESS 2 BUTTON HAND CONTROL 20A SELF RESETTING CIRCUIT BREAKER ARM ASSEMBLY A B BLACK WIRE RED WIRE BLUE WIRE RED WIRE BLACK WIRE WHITE WIRE BLACK WIRE RED WIRE RED WIR...

Page 18: ...rvice Description Service Date Service Performed By Service Description Service Date Service Performed By Service Description Service Date Service Performed By Service Description Service Date Service...

Page 19: ...rvice Description Service Date Service Performed By Service Description Service Date Service Performed By Service Description Service Date Service Performed By Service Description Service Date Service...

Page 20: ...THANK YOU FOR MAKING HARMAR AMERICA S LEADER IN LIFTS AND RAMPS P N 999 3B05 AA Rev B...

Reviews: