background image

B=BLACK,      A=RED

IMPROPER WIRING IS THE #1 CAUSE  OF PROBLEMS IN THE OPERATION OF A VEHICLE LIFT.  

FOLLOW THE WIRING INSTRUCTIONS CAREFULLY

BLACK WIRE ONLY

SIDE MOUNT

BLACK WIRE 

ONLY

OR

TOP MOUNT

LETTERS ARE
MOLDED INTO
PLASTIC

HINGED
RETAINER

A

B

BLACK WIRE

RED WIRE

Protecti

ve

tubing

CORRECT

ADJUST BY
PRYING OUT
SLIGHTLY

IF NEEDED

PROBING FOR 12 VOLTS MAY INDICATE 

A CONNECTION, BUT NOT NECESSARILY

A SUFFICIENT CONNECTION.

THE LIFT’S MOTOR CAN DRAW UP TO

30 AMPS AT SOME POINTS, REQUIRING 

ALL OF THE AVAILABLE 

TO FLOW

PROPER CURRENT. POOR CONNECTIONS

ARE THE #1 PROBLEM ASSOCIATED WITH

A SLOW, INTERMITTENT, WARM, 

POORLY PERFORMING MOTOR.

NOT ONLY WILL THE MOTOR PERFORM POORLY,

BUT WILL PREMATURELY DETERIORATE.

IF A SINGLE STRAND OF A MULTI-

STRAND WIRE IS MAKING CONTACT,

12V WILL  APPEAR ON THE METER, OR TEST LIGHT,

BUT WILL NOT ALLOW THE MOTOR TO OPERATE.

IT IS ALWAYS BEST TO TEST BOTH

CURRENT AND VOLTAGE, OR RUN THE MOTOR

WITH KNOWN GOOD SHOP BATTERY OR POWER 

SOURCE WHEN TESTING FOR POWER.

WIRE 

WHEN THE INSTALLATION

REQUIRES THE WIRING 

HARNESS BE RUN ON THE

UNDERSIDE OF THE VEHICLE,

ROUTE THE HARNESS AWAY

FROM THE EXHAUST SYSTEM,

BRAKE LINES, FUEL LINES< GAS

TANK, PINCH POINTS, AND SHARP

EDGES. LOCATE THE WIRING 

HARNESS WHERE IT CAN NOT

BE SNAGGED BY ROAD DEBRIS

NEVER ATTEMPT 
TO CONNECT
THE HARNESS 
TO A SECONDARY
POWER SOURCE. 
ALWAYS CONNECT 
BOTH LEADS 
DIRECTLY TO THE 
BATTERY

TO BATTERY

END 

CONNECTOR

20 AMP

 SELF

RESETTING
CIRCUIT
BREAKER

SEALS

LOCATED IN THE HARDWARE PACK IS THE VEHICLE WIRING 
HARNESS. THE HARNESS IS  MANUFACTURED TO, AND COMPLIES 
WITH, THE SAE J1128 REQUIREMENTS. THE WIRE HARNESS IS 
APPROXIMATELY 23 ft LONG AND WILL ACCOMMODATE MOST VEHICLES.

YOUR WIRING HARNESS HAS BEEN LEFT UN-ASSEMBLED 
FOR EASE OF INSTALLATION. THE END CONNECTOR HAS BEEN 
INCLUDED SEPARATELY FROM THE HARNESS TO ALLOW
THE INSTALLER TO THE RUN THE WIRE UNDER AND THROUGH 
THE VEHICLE WITH THE SMALLEST HOLE POSSIBLE. FOLLOW 
THESE INSTRUCTIONS TO ASSURE PROPER INSTALLATION.
DO NOT CONNECT RED WIRE UNTIL THE VERY END.

UNWIND THE HARNESS AND LAY IT FLAT. 
ONE END OF THE HARNESS HAS 2 COVERED PINS. 
THIS IS THE LIFT END OF THE HARNESS AND 
GOES TO THE REAR CARGO AREA WHERE THE LIFT
WILL MOUNT.

BEGIN ROUTING THE WIRING HARNESS AT THE VEHICLE BATTERY.
ATTACH THE BLACK WIRE TO THE NEGATIVE TERMINAL ON THE BATTERY.
DO NOT ATTACH THE RED WIRE UNTIL THE END.

RUN THE WIRING HARNESS UNDER OR WHEN POSSIBLE THROUGH 
THE VEHICLE, BACK TO THE REAR CARGO AREA / TRUNK. ALWAYS 
LOCATE THE WIRING WHERE IT CAN NOT BE SNAGGED BY ROAD 
DEBRIS AND AWAY FROM THE GAS TANK. THROUGH THE VEHICLE 
IS BEST, GAINING ENTRY INTO THE VEHICLE THROUGH THE FIREWALL. 
HOWEVER IF YOU WISH TO RUN THE HARNESS UNDER THE VEHICLE, 
A HOLE WILL MOST LIKELY NEED TO BE DRILLED TO GET THE WIRE 
INTO THE REAR CARGO AREA / TRUNK. IF THE HARNESS IS TOO LONG 
FOR THE VEHICLE, COIL THE EXCESS WIRE AND SECURE IT TO THE 
VEHICLE FRAME WITH SUPPLIED TIE WRAPS.

DO NOT CUT OR SHORTEN  THE HARNESS.

ONCE THE HARNESS IS RUN INTO
THE VEHICLE, REMOVE PIN’S
PROTECTIVE TUBING.

INSPECT THE PIN’S RETAINING FLANGES.
THE MAY HAVE BECOME DEFORMED 
WHILE RUNNING THEM THROUGH THE VEHICLE.
THESE ARE CRITICAL TO SECURE THE PINS INSIDE
THE END CONNECTOR. ADJUST AS NEEDED.

FLIP OPEN END CONNECTOR’S HINGED RETAINER.
INSERT PINS AS SHOWN:

WIRING THE VEHICLE

RED WIR

E

RED WIRE

OR

LAST

SIDE MOUNT

TOP MOUNT

1

1

2

2

3

3

4

4

5

5

6

6

AL055, AL065 Install and Owner's Manual

4

Summary of Contents for AL055

Page 1: ...O INSIDE OUTSIDE LIFT CAPACITY 200 lbs AL 065 This manual has been provided to assist you with lift installation and operation For further assistance please contact your authorized Harmar Mobility dea...

Page 2: ...TOOLS RECOMMENDED p 2 UN PACKING THE LIFT p 3 WIRING THE VEHICLE p 4 TRIAL FIT PROCEDURE p 5 INSTALLATION p 6 7 DOCKING DEVICES p 8 OPERATION p 9 10 SAFETY MAINTENANCE p 11 TROUBLE SHOOTING p 12 EXPL...

Page 3: ...ED TO INSTALL WITH AS LITTLE ASSEMBLY AS POSSIBLE SAE SOCKET SAE WRENCH 7 16 1 2 9 16 3 4 7 16 1 2 9 16 3 4 SAE ALLEN WRENCH 5 32 1 8 3 16 5 16 38 2 FLAT HEAD SCREWDRIVER 2 PHILLIPS HEAD SCREWDRIVER S...

Page 4: ...8 16 ZP STEEL 3 WASHER FLAT 3 8 ZP STEEL 10 14 CABLE TIES 4 4 1 2 CABLE TIES 1 INSTALLATION OWNER S MANUAL w WARRANTY SHEET 1 RUBBER GROMMET 1 WIRE HARNESS INSTRUCTION 1 4 Velcro END CONNECTOR HARDWA...

Page 5: ...THE WIRE HARNESS IS APPROXIMATELY 23 ft LONG AND WILL ACCOMMODATE MOST VEHICLES YOUR WIRING HARNESS HAS BEEN LEFT UN ASSEMBLED FOR EASE OF INSTALLATION THE END CONNECTOR HAS BEEN INCLUDED SEPARATELY...

Page 6: ...LT THE LIFT S BASE TO THE FLOOR THE POSITIONING OF THE BASE IS VERY IMPORTANT TO A SUCCESSFUL INSTALLATION AND OPERATION OF THIS LIFT ONCE IT HAS BEEN VERIFIED EACH OF THE HELD MEASUREMENTS DOES NOT I...

Page 7: ...01 STORAGE WELL LID Vehicle Floor Vehicle Floor Vehicle Floor INSTALLATION TIP CHOOSE A SAFE LOCATION IN WHICH TO DRILL A SINGLE PILOT HOLE FROM ABOVE IN ONE OF THE 3 MARKED LOCATIONS LOOK UNDERNEATH...

Page 8: ...E SLIP FRAME ONTO POST ADJUST ARM HEIGHT WITH SET SCREW AS NECESSARY ONCE REQUIRED HEIGHT AND ROTATION IS DETERMINED DRILL 1 4 HOLE THRU POST USING SHAFT COLLAR AS A GUIDE ADJUST AS NECESSARY POST ARM...

Page 9: ...fted either by the center seat post or the 4 post seat frame Although most chairs scooters can be lifted by the above Docking Devices Many specific devices exist making the application even easier Ple...

Page 10: ...SING DAMAGE TO OPERATOR OR VEHICLE STOP LIFTING BEFORE THE STRAP HOOK CONTACTS THE STRAP ROLLER MOUNTED ON THE LIFTING ARM CONTACT WILL DAMAGE THE LIFT A PROPERLY ADJUSTED LIFT WILL AVOID THIS ELIMINA...

Page 11: ...ARM CONTACT WILL DAMAGE THE LIFT A PROPERLY ADJUSTED LIFT WILL AVOID THIS MANUALLY ROTATE ARM INTO VEHICLE LOWER CHAIR INTO VEHICLE RAISE CHAIR ABOVE BUMPER REMOVE HOOK FROM DOCKING DEVICE ELIMINATE...

Page 12: ...BEING LOADED OR UNLOADED CAUTION STOP LIFTING BEFORE THE STRAP HOOK CONTACTS THE STRAP ROLLER MOUNTED ON THE LIFTING ARM CONTACT WILL RESULT IN DAMAGE TO THE LIFT A PROPERLY ADJUSTED AND OPERATED LIFT...

Page 13: ...OOTER OR CHAIR TIPS FRONT OR BACK WHILE BEING LIFTED PROBLEM LIFTING ARM IS HARD TO ROTATE REASON BE CAREFUL WHEN TROUBLESHOOTING WITH A TEST LIGHT OR VOLTAGE METER THEY MAY GIVE FALSE INDICATION AS S...

Page 14: ...EXPLODED VIEW AL 055 065 ARM ASSEMBLY AL 055 065 ARM ASSEMBLY 13...

Page 15: ...S HARNESS 8 8 1 1 ALA280 ALA280 HARDWARE PACK HARDWARE PACK 9 9 1 1 ALA99995 ALA99995 LABEL SERIAL NUMBER LABEL SERIAL NUMBER 10 10 1 1 H20000 H20000 2 BUTTON HAND CONTROL 2 BUTTON HAND CONTROL 11 11...

Page 16: ...H20000 H20000 2 BUTTON HAND CONTROL 2 BUTTON HAND CONTROL 12 12 1 1 HHCS 0_25 28 3_00 Z HHCS 0_25 28 3_00 Z HEX HEAD 1 4 28 X 3 00 ZINC HEX HEAD 1 4 28 X 3 00 ZINC 13 13 4 4 HHCS 0_50 13 3_50 Z HHCS...

Page 17: ...Y 12 V WIRING IN LIFT VEHICLE HARNESS 2 BUTTON HAND CONTROL 20A SELF RESETTING CIRCUIT BREAKER ARM ASSEMBLY A B BLACK WIRE RED WIRE BLUE WIRE RED WIRE BLACK WIRE WHITE WIRE BLACK WIRE RED WIRE RED WIR...

Page 18: ...rvice Description Service Date Service Performed By Service Description Service Date Service Performed By Service Description Service Date Service Performed By Service Description Service Date Service...

Page 19: ...rvice Description Service Date Service Performed By Service Description Service Date Service Performed By Service Description Service Date Service Performed By Service Description Service Date Service...

Page 20: ...THANK YOU FOR MAKING HARMAR AMERICA S LEADER IN LIFTS AND RAMPS P N 999 3B05 AA Rev B...

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