Hong Kong Easyweld Limited Easytig 160S Operation Manual Download Page 1 | Manualshive

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EasyTig

Operation Manual

Model: Easytig 160S/ 200S/ 180A/ 200A/

200ADS/ 200P/ WS300/ WS400/ WSM300/

WSM400

Hong Kong Easyweld Limited

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Summary of Contents for Easytig 160S

Page 1: ...1 EasyTig Operation Manual Model Easytig 160S 200S 180A 200A 200ADS 200P WS300 WS400 WSM300 WSM400 Hong Kong Easyweld Limited ...

Page 2: ...nes for industrial and professional use as stated below Type EasyTig 160S 200S 180A 200A 200ADS Conform the EMC Directives 73 23 EEC and 89 336 EEC European Standard EN 1EC60974 Please read and understand this instruction manual carefully before the installation and operation of this equipment The contents of this manual may be revised without prior notice and without obligation This revised instr...

Page 3: ...mponents of the welding circuit electrodes and wires with bare hands It is necessary for the operator to wear dry welding gloves while he performs the welding task The operator should keep the working piece insulating from himself herself Smoke and Gas generated wile welding or cutting harmful to people s health Avoid of breathing the smoke and gas of welding or cutting Keep the working area in go...

Page 4: ...welding machine is featured with the stability of output and the availability of arc force modulation In case of normal arc input voltage the stability of welding current output is not frustrated with variation of arc length therefore it results in stable performance of welding operation of which the arc is of elasticity In case of unavailable length of arc and low input voltage welding output cur...

Page 5: ... 10 200 10 200 Rated Input KVA 3 2 4 5 4 5 4 5 4 5 Post flow Time S 3 8 3 8 3 8 3 8 1 5 Valley down current 18 162A 2 00ADS Duty cycle 60 60 60 60 60 No load loss W 35 35 40 40 40 Arc starting HF HF HF HF HF Efficiency 85 85 85 85 85 Power factor 0 93 0 93 0 93 0 93 0 93 Insulation class B B B B B Protection class IP23 IP23 IP23 IP23 IP21 Weight kg 7 7 7 7 15 Dimension mm 395x163x290 395x163x290 3...

Page 6: ... Up Slope S 0 10 0 10 Down Slope S 0 10 0 10 Pulse Frequency Hz 25 250 25 250 Post flow time S 1 10 1 10 1 10 1 10 Rated voltage V 22 22 6 22 22 6 Duty cycle 60 60 60 60 No load loss W 40 80 40 80 Arc starting HF HF HF HF Efficiency 85 85 85 85 Power factor 0 93 0 93 0 93 0 93 Insulation class F F F F Protection class IP21 IP21 IP21 IP21 Weight kg 23 32 23 32 Dimension mm 500x263x421 562x303x467 5...

Page 7: ...to the fact that the resistance of the cable will reduce input voltage which is decided by the length of the cable The assembled length of main cables and torch cables is recommended 19 8 4 7 3 2a 2a 2b 2b 2c 2c 9 4 15 18 5 16 17 6 Easytig 200P 0A Easytig 200ADS with 2T 2T Function 14 13 11 2a 2a 2c 2c 11 6 11 6 5 17 17 4 Easytig 160S 200S 0A Easytig 180A 200A 2b 2b 5 10 11 ...

Page 8: ...Tig 160S 200S a Plug the torch into the one knob connector and fasten the screw in clockwise direction b Connect pilot plug of the torch into the pilot socket on the panel board and fasten the screw c Plug the fast plug of earth clamp to the socket on the panel board and fasten it in the clockwise direction Connect earth clamp with work piece Gas supply At the back of the machine connect the gas t...

Page 9: ...ode to OPERATION 3 Power Supply Switch In case that power switch is on the built in fan is functioning or the current meter displays the current value 4 Function Switch Function switch enables the option between MMA and TIG welding according to practical welding task requirement 4a TIG Instruction Opt with TIG mode Release gas and set parameters of required volume of gas output The built in fan fu...

Page 10: ...e for the first time press the button of welding torch there is welding current output Second time no welding current output in 4T mode for first and second time there is welding current output for the third time there is not welding output current 10 Slope down Time Adjust The adjustable range of slope down time is from 0 to 10 seconds 11 Gas post flow The gas post flow time is the period from ex...

Page 11: ...2 16 20 14 18 4 0 2 3 0 4 0 2 0 3 0 130 150 14 16 12 14 20 25 18 20 5 0 2 3 4 0 3 0 130 150 14 16 12 14 20 25 18 20 6 0 2 3 4 0 3 0 4 0 140 180 14 16 12 14 25 28 18 20 7 0 2 3 4 0 3 0 4 0 140 180 14 16 12 14 25 28 20 22 8 0 Y Shap ed 3 4 4 0 3 0 4 0 140 180 14 16 12 14 25 28 20 22 10 4 6 4 0 3 0 4 0 160 200 14 16 12 14 25 28 20 22 20 12 4 0 4 0 200 240 12 14 10 12 20 18 22 12 4 0 4 0 5 0 230 250 1...

Page 12: ...IBLY OCCUR The phenomena following listed possibly occur due to the factors such as spare parts input gas environment and power supply Thus necessary measures should be taken to avoid the following listed occurrences Black Welding Point The occurrence of black welding point should possibly occur due the failure of protective gas output The failure of protective gas output may be due to the followi...

Page 13: ... carried out while this welding machine is of over load status Under this circumstance it is unnecessary to restart this welding equipment Keeps the built in fan working to bring down the temperature inside this welding equipment 2 3Over voltage is forbid Regarding the power supply voltage range of the welding machine please refer to Main parameter table This welding equipment is of automatic volt...

Page 14: ...age protection Switch off this welding machine and wait for at least 3 minutes then restart this welding equipment 4 Possible unavailability of the connection of switch and bottom board Reconnect it 5 The 24 V relay of bottom PCB is possibly damaged Replace it if necessary 3 While this welding equipment is operated the built in fan functions the fault indicator is off no HF electricity releasing a...

Page 15: ...tarting circuit are possibly damaged Check and replace them if necessary 6 While this welding equipment is operated fault indicator is on and there is no output 1 It is possible of over current protection status Switch off the power supply wait till the fault indicator is off and restart this welding equipment 2 It is possible of over heating protection status Wait till the fault indicator is off ...

Page 16: ...eter is unavailable 1 Possible damage of 1K resistance Replace it if necessary 2 The connection of this welding equipment is not available 8 Excessive plash generated during welding operation It is difficult to weld with alkaline rod 1 Misconnection of earth cable and welding torch cable 2 Reconnect them ...

Page 17: ...oken 3 While this welding equipment is operated fault indicator is off HF electricity releasing is available and welding current output is unavailable 1 Possible disconnection of welding torch cable 2 Possible disconnection of earth cable or unavailability of connection of the earth cable and work piece 3 The connection between positive output terminal or the gas or electricity output terminal and...

Page 18: ...ug VH 03 of HF arc starting i If the fault indicator is on MOFESTS of top PCB is possibly defective Replace it if necessary ii If the fault indicator is off possible damage of transformer of arc starting PCB Replace it if necessary b Reconnect the power supply of Inverter of fault Disconnect the power supply of main transformer and restart this welding equipment i In case that the fault indicator ...

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