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Harman®  •  PF-120 Owner’s Manual_R3  •  2014 -___  •  10/14

15

3-90-08120c

Maintenance & Service 

C.  Quick Reference Maintenance Chart

Follow the detailed instructions found in this section 

for each step listed in the chart below.

Cleaning or Inspection

Frequency

Daily weekly Monthly Yearly

Ash Pan / Ash Removal from Firebox

100-120 hours

OR

X

Heat Exchanger

100-120 hours

OR

X

Blower, Combustion (Exhaust)

More frequently depending on 

the fuel type

OR

X

Blower, Distribution

OR

 X

Door Gasket Inspection

Prior to heating season

OR

X

Exhaust Path

More frequently depending on 

ash build-up

OR

X

Firebox - Prepare for Non-Burn Season At end of heating season

OR

X

Burnpot - Burning pellets - hardwood

50 Hours

OR

X

Burnpot - Burning pellets - softwood

60 Hours

OR

X

Glass

When clear view of burnpot 

becomes obscure

OR

X

Hopper / Hopper Lid Gasket

OR

X

Venting System

More frequently depending on 

the fuel type

OR

X

NOTICE: These are recommendations. Clean more frequently if you encounter heavy build-up of ash at the 

recommended interval or you see soot coming from the vent. Not properly cleaning your appliance on a regular 

basis will void your warranty.

Shock and Smoke Hazard

•  Turn  unit  to  the  off  position,  let  appliance 

completely  cool  and  combustion  blower  must 

be  off.  Now  you  can  unplug  appliance  before 

servicing.

•  Smoke spillage into room can occur if appliance 

is not cool before unplugging.

•  Risk of shock if appliance not unplugged before 

servicing appliance.

A.  Proper Shutdown Procedure

CAUTION

!

B.  General Maintenance

Types of Fuel

The type of fuel you are burning will dictate how often you 

have to clean your burnpot.
If the fuel you are burning has a high dirt or ash content, it 

may be necessary to clean the burnpot more than once a day.

Dirty fuel will cause clinkers to form in the burnpot. A clinker is 

formed when dirt, ash or a non-burnable substance is heated 

to 2000°F (1093°C) and becomes glass-like.

Cleaning Cycle Meter

A cleaning cycle hour meter (pictured below) keeps track 

of the total accumulated hours the feeder motor runs, not 

the  number  of  hours  the  unit  is  in  operation.  By  knowing 

this you can keep track of how often you need to clean the 

burnpot and heat exchanger with your brand of pellets.

Some recommended hourly intervals are:

50 hours for the burnpot.

100 hours for a complete cleaning.
After cleaning is completed, reset the hour meter by pushing 

the reset switch located in the upper left hand corner of the 

control.

When properly maintained, your furnace will give you many 

years of trouble-free service. 

Contact your dealer

 to answer 

questions regarding proper operation, trouble-shooting and 

service for your appliance. Visit www.harmanstoves.com to 

find a dealer. We recommend annual service by a qualified 

service technician.

Summary of Contents for PF-120

Page 1: ...ved for wood pellets Burning of any other type of fuel voids your warranty Hot glass will cause burns Do not touch glass until it is cooled NEVER allow children to touch glass Keep children away CAREF...

Page 2: ...nufactured by Fabriqu par hearth home Technologies Inc 352 Mountain house Road halifax PA 17032 do not ConneCt this unit to A ChiMney Flue serVinG Another APPliAnCe wArninG DO NOT operate with fire ch...

Page 3: ...7 D Fuel Specification 8 E General Operating Information 9 F Main Operating Control 9 G Before Your First Fire 10 H Wall Control 10 I Low Fuel Sensor 10 4 Operating Instructions A Starting Your First...

Page 4: ...plates pellet or corn burnpot front plate locks corn auger extensions ceramic inserts and ceramic insert plates 2 noise caused by minor expansion contraction or movement of parts 3 damage resulting fr...

Page 5: ...elow actions DO NOT Install or operate damaged appliance Modify appliance Install other than as instructed by Hearth Home Technologies Operate the appliance without fully assembling all components Ove...

Page 6: ...ear Space Warning RISK OF FIRE Do NOT place combustible objects in front or to the sides of the appliance High temperatures may ignite clothing furniture or draperies NOTICE Clearances may only be red...

Page 7: ...is an approximate temperature and may vary 2 Feed adjuster Sets the maximum feed rate Test Runs all motors at full speed for one minute to check operation After one minute the combustion blower will...

Page 8: ...el could turn back into sawdust which does not flow properly through the feed system Size Pellets are either 1 4 inch or 5 16 inch 6 8mm in diameter Length should be no more than 1 1 2 inches 38mm Pel...

Page 9: ...TYPE lantern fuel kerosene charcoal lighter fluid or similar liquids to start or freshen up a fire in this heater Keepall such liquids wellaway from the heater while it is in use DO NOT BURN GARBAGE G...

Page 10: ...aces are kept the more efficient the furnace will be Do not burn garbage gasoline naptha engine oil or other inappropriate materials CAUTION G Before Your First Fire 1 Make sure your appliance has bee...

Page 11: ...4 1 Figure 4 2 Figure 4 3 Odors and vapors released during initial operation Curing of high temperature paint Open windows for air circulation Odors may be irritating to sensitive individuals CAUTION...

Page 12: ...to what temperature the fan limit control is reading in the plenum When the wall control is satisfied the blower will shut down until the wall control sees a demand for heat 3 Occasionally the applian...

Page 13: ...servative number and will probably need to be increased if maximum BTU output is desired After you know a feed rate setting that works well for your application use that setting 3 Flip the Igniter Swi...

Page 14: ...the AUTOMATIC mode the wall control will function as in Auto Light except the fire will not be allowed to go out It will only be allowed to go to a minimum burn rate between the times the wall control...

Page 15: ...appliance before servicing Smoke spillage into room can occur if appliance is not cool before unplugging Risk of shock if appliance not unplugged before servicing appliance A Proper Shutdown Procedure...

Page 16: ...nd pull it out of the furnace Lift the handle and use it for carrying the ash pan Close the inner door before disposing of the ashes Disposal of Ashes Ashes should be placed in a metal container with...

Page 17: ...it is cooled down or cold Remove ash pan Swing the latch handle up until you feel it contact the top of the swing plate Then push upward until you see the burnpot swing out Figure 5 5 Lift the burnpot...

Page 18: ...ved for easier replacement later Remove the lower baffle plate This baffle is a flat plate that sits on the firebox floor Tip the top edge toward the burnpot and lift up and out of the furnace Note ho...

Page 19: ...blades and the blower plate sealing overlap Figure 5 13 Note Be careful not to bend the fan blades this will throw the fan blade out of balance or it may rub the inner chamber which may affect the pe...

Page 20: ...cleaning mechanism Figure 5 15 This cleaning should be done at least once a week although it can be done more frequently The cleaner the heat exchangers are the more efficient the furnace will be Thi...

Page 21: ...age 3 Blinks Indicates that the ESP Exhaust Sensing Probe has gone out of range too many times If the unit seems to be operating normally Perform a manual reset If the code persists you ll need to cal...

Page 22: ...roduce more ash the higher burn settings produce less The more it burns on low the more frequent cleaning of the glass is required 4 Glass has turned dirty 4 Excessive build up of ash The lower burn s...

Page 23: ...t exchanger tubes may need to be cleaned 4 Combination of all the above 5 6 status blink A 6 blink control board status indication is caused by poor or incomplete combustion The circuit board has the...

Page 24: ...inal disposal If the ashes are disposed of by burial in soil or otherwise locally dispersed they should be retained in the closed container until all cinders have thoroughly cooled Other waste shall n...

Page 25: ...ponsible for all high limit safety control There are 2 high limits one normal operation high limit and one backup high limit The control has an automatic diagnostic circuit that continuously monitors...

Page 26: ...nly shut down Your appliance will pulse the blower every few seconds to clear exhaust until the re is out NOTE The UPS provides safe shut down only It is not intended for continued operation Your appl...

Page 27: ...K DPDT RELAY flange mtd GRAINGER 2XCO2 GREEN GREEN 2 1 4 3 6 5 16 3 AWG PVC CORD CORD CONNECTOR WHITE POWER FROM THE UPS This plugs into the UPS When power fails UPS will supply current to the relay M...

Page 28: ...nge Hopper Lid 3 31 73325 Gasket Hopper Lid 10 Ft 1 00 00248 Y Gasket Hopper Throat 3 44 677185 Y 3 Fan Control High limit 3 20 23139 Y 4 Combustion Blower 3 21 08639 Y Mounting Plate 1 10 73416 Gromm...

Page 29: ...00 67900 Y 9MM Silicone Tube 5 Ft 1 00 511427 Y 10 4 Pellet Air Intake Assembly 1 10 06810A 10 5 Gasket Feeder Air Intake Pkg of 6 3 44 72224 6 Y 10 6 UL Feeder Air Intake 1 10 73811W 10 7 Gasket Ultr...

Page 30: ...10 73695A Y Clean Out Cover 2 Sets 1 00 06623 Y Thumb Screw Pkg of 10 3 31 782108 10 Y Flame Guide 3 00 08534 Y Flame guide insulator 3 44 35263 Y Gasket Burn Pot Pkg of 5 1 00 07381 Y Silicone Gaske...

Page 31: ...e Igniton 3 20 02679 Y Air Pump Bracket 2 00 853500B Y Igniter Element Pressure Ignition 1 00 10450 Y Inner Ash door Assembly 1 10 73321A Gasket 1 4 Rope Black w PSA Glass 15 Ft 1 00 2312 Y Inner ash...

Page 32: ...Harman PF 120 Owner s Manual_R3 2014 ___ 10 14 32 3 90 08120c...

Page 33: ..._____________ ________________________________________________________________________________ ________________________________________________________________________________ ________________________...

Page 34: ...the Combustion Blower and Feeder Motor for operation 7 Turn Feed Adjuster back to the 4 setting 8 Turn the Temp Dial to the desired temperature 9 Turn all other Furnace Control knobs to the settings...

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