Harken R27LS Instruction Manual Download

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Rail R27 LongSpan

R27LS

Instruction Manual

Read the manual carefully before using the system.

Translation of the

original instructions

UR27LS-B 26-01-2022

Summary of Contents for R27LS

Page 1: ...Rail R27 LongSpan R27LS Instruction Manual Read the manual carefully before using the system Translation of the original instructions UR27LS B 26 01 2022...

Page 2: ......

Page 3: ...Turntables 10 Terminals 11 Trolleys 11 Rail components R27LS 12 Prerequisites and limitations 15 DESIGN 17 Load angle limitation 17 Design specifications 17 Preliminary info 17 Placing the rail 19 Typ...

Page 4: ...nectors FALL ARREST SYSTEM L4 Installation layout stainless steel brackets and connectors HUMAN SUSPENSION SYSTEM L5 Installation layout brackets for metal roofs FALL ARREST SYSTEM L6 Installation lay...

Page 5: ...installers The installer is responsible for integrating the supplied information according to current legislations This manual including the information supplied by the installer must be stored by th...

Page 6: ...E with shock absorber deployment most suitable to the type of hazard Before each use check the system for any trace of wear corrosion deformation loose connection etc In case of doubts if a rail seems...

Page 7: ...ail THE RAIL Extruded anodized aluminium rail of 3m of length The rail can be supplied also bent For more details refer to the Bent Rail chapter INR27 LS Coloured rail The standard rail is supplied in...

Page 8: ...CURVE CONVEX LS and INR27 CURVE CONCAVE LS have a bend radius of 90 and can only be used with the trolleys INCAR1 CURVE INCAR1 CURVE BLACK INCAR2 CURVE INCAR2 CURVE BLACK and INCAR 360 These rails al...

Page 9: ...ll necessary bracket rail coupling accessories bracket structure anchor fixing are not included they must be selected and specified by the approved Installer at the design stage INBRKT 1 INBRKT 2 INBR...

Page 10: ...the stainless steel unsupported connector must be used L 90 Turntable It permits to realize a continuous line with direction changes of right angle 90 T 90 180 Turntable It permits a three ways inters...

Page 11: ...N9565 CLEAR INSTOP OPEN LS Opening aluminium endstop The two INCAR trolleys has been designed as an adjustable anchorage point for fall arrest for installing the rail at 0 5 with respect to the horizo...

Page 12: ...22 Rail components R27LS Components 0 5 6 15 16 74 75 90 INR27 LS INR27 CURVE FLAT LS INR27 CURVECONCAVE LS INR27 CURVECONVEX LS INBRKT 1 INBRKT 2 INBRKT 3 INBRKT 4 INBRKT AL INBRKT STEP Angles to the...

Page 13: ...26 01 22 ENGLISH 13 Components 0 5 6 15 16 74 75 90 INBRKT X5 INBRKT X6 INLINK LS INLINK AL INPIN LS INMID ENTRY1 LS INMID ENTRY3 LS INTURN1 LS INTURN2 LS INSTOP LS Angles to the horizontal plane...

Page 14: ...5 16 74 75 90 IN1642 CLEAR IN9561 CLEAR INSTOP OPEN LS IN9606 IN9606 CLEAR IN9608 IN9608 CLEAR IN9565 IN9565 CLEAR IN158 IN158 CLEAR INCAR1 CURVE INCAR1 CURVE BLACK INCAR2 CURVE INCAR2 CURVE BLACK INC...

Page 15: ...ies including death Fall clearance Stopping distance 1 m WRONG CORRECT WARNING It is essential for safety to verify the fall clearance required beneath the user at the workplace before each occasion o...

Page 16: ...st System Human suspension is not allowed do not exceed the maximum recommended number of simultaneous operators it must be used only by qualified operators trained in working at height and adequately...

Page 17: ...her to use mechanical or chemical dowels bolts screws depending on the anchorage structure s characteristics Consider all factors that will affect safety during use of this equipment Rail must be laid...

Page 18: ...is 15 kN For installations from 75 to 90 the maximum load that could be transmitted in service from the rigid anchor line to the structure is 15 kN WARNING It is essential for safety that the anchor d...

Page 19: ...90 Pic A The R27LS rail installed from 0 to 5 with respect to the horizontal plane can be mounted in any position floor wall ceiling and intermediate angles The installation of the rail for the INCAR...

Page 20: ...ions The following brackets CANNOT be installed in the load application directions indicated Type of use and distance between the brackets The brackets and the connectors don t change considering the...

Page 21: ...the adequate resistance to a fall with consequent grave risks and danger of fatal injuries VERTICAL HORIZONTAL X X Y Y LOAD DIRECTION LOAD APPLIED IN THE HORIZONTAL DIRECTION Span Load 1000 N 2000 N...

Page 22: ...rotate the turntable in the direction selected In case of the use of two trolleys for the human suspension application use two trolleys not rigidly connected To connect the turntables to the rail refe...

Page 23: ...ton the rail will rise pushed by a spring insert the trolley and pressing it with the rail reinsert the safety pin in its housing Now the trolley is free to slide on the rail The procedure is the same...

Page 24: ...stop is securely inserted into a rail hole Failure to position correctly can cause a fall which can result in serious injury or death CORRECT WRONG To insert a trolley on a rail with the removable end...

Page 25: ...al expansion based on the length of the rail which may occur when the temperature varies If the installation place is subject to thermal variations it is necessary to provide a clearance between one r...

Page 26: ...llation must be suitably verified by a supervisor or by a safety officer through calculations or tests After completing the installation the installer must issue the related documents required by refe...

Page 27: ...seize product on the screws Tighten M10 A4 class 80 screws to 80 Nm WARNING Apply anti seize product on the screws Tighten M10 A4 class 80 screw to 80 Nm WARNING Apply anti seize product on the screw...

Page 28: ...crews Tighten M10 A4 class 80 screw to 80 Nm WARNING Apply anti seize product on the grub screws Tighten M8 grub screw to 18 Nm INBRKT AL INBRKT 4 INBRKT STEP ATTENZIONE Applicare prodotto antigrippan...

Page 29: ...in Two pins are required f or each rail INPIN LS INBRKT X6 BRACKETS FOR METAL ROOF assembly instructions For more information refer to the specific manual WARNING Apply anti seize product on the screw...

Page 30: ...se of using connectors INMID ENTRY1 LS and INMID ENTRY3 LS to allow insertion and removal of the trolley along the rail always make sure that the locking pin is correctly inserted WARNING Make sure th...

Page 31: ...h WARNING Apply anti seize product on the grub screws Tighten M8 grub screws to 18 Nm Connected rails must have 5 M8 screws each WARNING In order to position the rail correctly take into account the t...

Page 32: ...2 Nm tightening torque INSTOP LS Opening aluminium endstop The enstop must be fixed with the 2 self tapping M6 screws supplied in the appropriate holes tightening torque 12 Nm Place the fixing clip in...

Page 33: ...inserted thanks to its spring pin Drill a 10mm hole in the rail centerline distant at least at 3 cm from the end of the rail IN1642 CLEAR 3 cm WARNING Always be sure the pinstop is securely fastened...

Page 34: ...ires or intense weather events do not use the fall arrest system and call Harken or Harken dealer s authorized personnel or qualified personnel to inspect it Check the legibility of the marking on the...

Page 35: ...ticular clean the rail section in contact with the trolley s ball bearings correctly Only use non abrasive cleaning tools and mild liquid soaps Do not let the rail come into contact with concrete bitu...

Page 36: ...roduction lot Read the Manual SIGNS Signs to be placed at the entrance to the line Sign for horizontal rigid rail 160 160 MAX Read the Manual Model Manufacturer Type Normative requirements Maximum num...

Page 37: ...w harkenindustrial com Sign for vertical and oblique rigid rail 16 90 160 160 Read the Manual Model Manufacturer Type Normative requirements Maximum number of operators per span Installation date Inst...

Page 38: ...1 Guided type fall arrester including a rigid anchor line Anchor device and rigid anchor line Model Binario R27 LongSpan Date 24th of March 2022 Responsible for the evaluation Luca Tamburlin Applican...

Page 39: ...Arch Eng Surv They have been fixed as specified e g numbers of bolts correct materials correct position location They have been commissioned in accordance with the manufacturer s information It has b...

Page 40: ...have received from the installing company the installation documents including the relevant annexes the use and maintenance manual for the system components the fastening anchoring device documents t...

Page 41: ...tive Repair Signature COMPANY CARRYING OUT THE MAINTENANCE OPERATIONS NOTES PERSON IN CHARGE First name and Last name DESCRIPTION OF THE INTERVENTION OUTCOME Date Scheduled date for the next periodic...

Page 42: ...OUT THE MAINTENANCE OPERATIONS NOTES PERSON IN CHARGE First name and Last name DESCRIPTION OF THE INTERVENTION OUTCOME Date Scheduled date for the next periodic inspection Positive Periodic inspectio...

Page 43: ...NTENANCE OPERATIONS NOTES PERSON IN CHARGE First name and Last name DESCRIPTION OF THE INTERVENTION OUTCOME Date Scheduled date for the next periodic inspection Positive Periodic inspection Negative R...

Page 44: ...Manufacturer Harken Italy S p A Via Marco Biagi 14 22070 Limido Comasco CO Italy Tel 031 3523511 Fax 031 3520031 Web www harken it Email info harken it...

Page 45: ...e product POS QTY Code Description 1 1 S741000002 Flange 2 1 S740990002 Threaded insert 3 2 M6109103 Hexagon socket set screw UNI5927 M10x100 A4 4 2 M6027 03 Washer TE M10 ISO 7089 10 5x 20x2 5 2 M062...

Page 46: ...927 3 2 S700430002 Spina allineamento R27LS Alignment pin for R27LS 12 43 INPIN LS INLINK AL 260 2 5 120 2 5 320 160 1 4 HEX 4 Serraggio 18Nm Tightening 18Nm A A Mezzeria Center mark 1 2 3 Pos Q ty Co...

Page 47: ...d screw M8x12 A4 UNI 5927 8 43 INBRKT AL Pos Q ty Code Description 1 1 S695030002 Staffa a L in acciaio inox L stainless steel bracket R27LS 2 1 M 06117 03 Rondella 10 5 U1751 DIN127 Washer 10 5 U1751...

Page 48: ...neamento R27LS Alignment pin for R27LS 54 1 4 3 2 Po 1 2 3 4 IN LS INLINK LS CH 17 Serraggio 80Nm Tightening 80Nm 46 5 Applicare prodotto anti grippaggio alle viti Apply anti seize poduct to screws 25...

Page 49: ...to anti grippaggio sulle viti Apply anti seize product on screws 2 3 4 1 INBRKT 1 165 80 122 2 5 50 1 4 Pos Q ty Code Description 1 1 S695010002 Staffa a in acciaio inox Stainless steel bracket R27LS...

Page 50: ...ightening 80Nm 6 77 Applicare prodotto anti grippaggio alla vite Apply anti seize product on screw 3 2 1 4 INBRKT 2 76 1 4 5 116 50 Pos Q ty Code Description 1 1 S695020002 Staffa a S in acciaio inox...

Page 51: ...ain load direction INBRKT 3 Description in acciaio inox Connection plate R27LS rotaia Rail junction insert 17 2002 Screw UNI EN ISO 4017 2002 M10x25 A4 80 51 DIN127 Washer 10 5 U1751 DIN127 to R27LS A...

Page 52: ...0 Direzione prevalente carico Main load direction INBRKT 4 7LS 10x25 A4 80 Pos Q ty Code Description 1 1 S695020002 Staffa a S in acciaio inox S Stainless steel bracket R27LS 2 1 M 06117 03 Rondella 1...

Page 53: ...26 01 22 ENGLISH 53 INBRKT X5 INBRKT X6...

Page 54: ...E SCELTA A SECONDA DELLA DIMENSIONE S DELLA STRUTTURA SU CUI VERRA INSTALLATA LA ROTAIA E DELLO SPESSORE DELLA ROSETTA ANTIROTAZIONE RISPETTANDO LE QUOTE MIN E MAX DI CORRETTA INSTALLAZIONE I VALORI D...

Page 55: ...nte M6x25 DIN7513 Self threading screw M6x25 DIN7513 ax 18 1 in 0 5 INFIX1 LS Hole foro 12 Applicare prodotto antigrippaggio 101 3 Pos Q ty Code Description 1 1 S695040002 Staffa a C in acciaio inox C...

Page 56: ...AISI 304 25 67 3 1 S 31321 00 01 SPRING AISI 302 1 4 4 2 M6085402 Self tapping hex head screw ISO1479 6 3x50 A2 AISI 304 14 89 5 1 M0676203 Screw M4x8 UNI 5931 AISI 316 1 79 6 1 S724950002 End stop p...

Page 57: ...26 01 22 ENGLISH 57 INMID ENTRY1 LS 60 60 160 400 116 5 116 5 0 5 0 5 43 2 INMID ENTRY1 LS...

Page 58: ...58 ENGLISH 26 01 22 INMID ENTRY3 LS 400 116 5 116 5 58 86 28 31 INMID ENTRY3 LS...

Page 59: ...scription 1 1 S695550052 Staffa estrusa in alluminio Extruded aluminum bracket 2 2 M6062003 Grano M8x12 A4 UNI 5927 Stud screw M8x12 A4 UNI 5927 3000 0 1 31 42 10 5 PESO AL METRO LINEARE 1755 30gr m M...

Page 60: ...60 ENGLISH 26 01 22 R27LS CURVED 1 300 STRAIGHT LINE 3 0 0 S T R A I G H T L I N E D e v e l o p m e n t 3 0 0 0 m m A A 42 21 31 SEZIONE A A R27LS curved 1 R2750 15000 5mm...

Page 61: ...26 01 22 ENGLISH 61 R27LS CURVED 2 R27LS curved 2 3 0 0 S T R A I G H T L I N E 300 STRAIGHT LINE D e v e l o p m e n t 3 0 0 0 m m A A 42 31 15 5 SEZIONE A A R2750 15000 5mm...

Page 62: ...62 ENGLISH 26 01 22 R27LS CURVED 3 R27LS curved 3 300 STRAIGHT LINE 300 STRAIGHT LINE D e v e l o p m e n t 3 0 0 0 m m A A 15 5 42 31 SEZIONE A A R 2 7 5 0 1 5 0 0 0 5 m m...

Page 63: ...INR27 CURVE FLAT LS 250 10mm STRAIGHT LINE 250 10mm STRAIGHT LINE R 4 0 0 3 0 0 90 5 671 A A 42 31 INR27 CURVE FLAT LS 21 NOTE ONLY FOR USE WITH INCAR1 CURVE INCAR1 CURVE BLACK INCAR2 CURVE INCAR2 CUR...

Page 64: ...R27 CURVE CONVEX LS INR27 CURVE CONVEX LS 250 10mm STRAIGHT LINE 250 10mm STRAIGHT LINE 9 0 5 880 A A 42 31 R630 50 0 15 5 NOTE ONLY FOR USE WITH INCAR1 CURVE INCAR1 CURVE BLACK INCAR2 CURVE INCAR2 CU...

Page 65: ...27 CURVE CONCAVE LS INR27 CURVE CONCAVE LS 250 10mm STRAIGHT LINE 250 10mm STRAIGHT LINE 911 A A 42 31 9 0 5 R630 30 0 15 5 NOTE ONLY FOR USE WITH INCAR1 CURVE INCAR1 CURVE BLACK INCAR2 CURVE INCAR2 C...

Page 66: ...66 ENGLISH 26 01 22 326 326 412 412 49 INTURN1 LS...

Page 67: ...26 01 22 ENGLISH 67 326 652 412 49 INTURN2 LS...

Page 68: ...lerance indications as for standard sheet UNI EN 22768 2 Tolerance class K Revision Modification La HARKEN SPA proprietaria esclusiva di questo disegno e di tutte le informazioni in esso contenute A n...

Page 69: ...mark Pos Q ty Code Descr 1 1 S695000002 Connettore aereo in acciaio ino 2 1 S694990002 Inserto giunzione rotaia Rail jun 3 6 M6062903 Vite UNI EN ISO 4017 2002 Screw 4 6 M 06117 03 Rondella 10 5 U175...

Page 70: ...O 4017 2002 Screw U 4 6 M 06117 03 Rondella 10 5 U1751 DIN127 Wash 5 2 S700430002 Spina allineamento R27LS Alignm Ser Tig Pos 1 2 3 4 L Lmax A L Lmax 320mm 60mm A 100 10mm A 100 10mm L max 3000mm INLI...

Page 71: ...Lmax A L Lmax L Lmax L Lmax A INLINK AL INBRKT AL INSTOP LS INBRKT AL INBRKT AL INLINK AL INSTOP LS A 100 10mm B 170mm min 1500mm max L Lmax B A 100 10mm 50mm 165mm 250mm L Lmax A B INSTOP LS INSTOP...

Page 72: ...170mm min 1500mm max L Lmax B A 100 10mm 50mm 165mm 250mm L Lmax A B INSTOP LS INSTOP LS INBRKT 1 2 3 4 INBRKT 1 2 3 4 INBRKT 1 2 3 4 INBRKT 1 2 3 4 INLINK LS INLINK LS L max 3000mm A 100 10mm B 170mm...

Page 73: ...26 01 22 ENGLISH 73 250mm INLINK LS INLINK LS INSTOP LS INSTOP LS 10 1 cm L6...

Page 74: ...74 ENGLISH 26 01 22 250mm INLINK LS INLINK LS INSTOP LS INSTOP LS 10 1 cm L7...

Page 75: ...26 01 22 ENGLISH 75 Max 100 10mm Max 100 10mm Max gap 3mm INPIN LS INBRKT AL INBRKT 1 INBRKT 2 INBRKT 3 INBRKT 4 10 1 cm L8...

Page 76: ...NBRKT 2 INBRKT 1 INBRKT AL Lmax 1000mm IN9608 IN9608 CLEAR IN9565 IN9565 CLEAR IN9606 IN9606 CLEAR 122mm A 1 0 0 m m m a x L L m a x A 3 0 0 m m S t r a i g h t INBRKT 4 INBRKT 1 INBRKT AL 122mm INCAR...

Page 77: ...m a x 3 0 0 m m S t r a i g h t L L m a x A Lmax 1000mm L L m a x A 3 0 0 m m S t r a i g h t IN9608 IN9608 CLEAR IN9565 IN9565 CLEAR IN9606 IN9606 CLEAR INCAR1 CURVE INCAR1 CURVE BLACK INCAR2 CURVE...

Page 78: ...t r a i g h t L L m a x A Lmax 1000mm L L m a x A A 1 0 0 m m m a x 3 0 0 m m S t r a i g h t IN9608 IN9608 CLEAR IN9565 IN9565 CLEAR IN9606 IN9606 CLEAR INCAR1 CURVE INCAR1 CURVE BLACK INCAR2 CURVE...

Page 79: ...m m 0 2 0 8 1 A A 180 20mm 100 10mm 250 10mm STRAIGHT LINE INLINK AL 250 10mm STRAIGHT LINE m m 0 2 0 8 1 A 3000mm fall arrest 1500mm rope access INR27LS INLINK LS INR27LS Max gap 3mm INPIN LS INBRKT...

Page 80: ...ACK 250 10mm STRAIGHT LINE 250 10mm STRAIGHT LINE 3000mm fall arrest 1500mm rope access INLINK LS INR27LS INLINK AL INR27LS 100 10mm INR27LS m m 0 2 0 8 1 A INBRKT 1 INBRKT 2 INBRKT 3 INBRKT 4 m m 0 2...

Page 81: ...BLACK 250 10mm STRAIGHT LINE 250 10mm STRAIGHT LINE INLINK AL INR27LS 3000mm fall arrest 1500mm rope access 100 10mm INLINK LS INR27LS INR27LS m m 0 2 0 8 1 A m m 0 2 0 8 1 A INBRKT 1 INBRKT 2 INBRKT...

Page 82: ...0 0 mm A A 42mm 31mm 21mm A 180 20mm 100 10mm INBRKT 2 INBRKT 3 INBRKT 4 INR27 LS SECTION A A 100 10m m INBRKT 2 INBRKT 3 INBRKT 4 EXAMPLE OF CUTTED RAIL WITH ANGLE LESS THEN 90 INR27 CURVE FLAT LS IN...

Page 83: ...26 01 22 ENGLISH 83 100 1 100 1 100 1 100 1 INBRKT AL 1 4 INBRKT AL 1 4 INPIN LS INPIN LS INTURN1 LS MAX GAP 3mm INPIN LS 10 1 cm L16...

Page 84: ...84 ENGLISH 26 01 22 100 1 100 1 100 1 100 1 100 1 100 1 INPIN LS INPIN LS INPIN LS INBRKT AL 1 4 INBRKT AL 1 4 INBRKT AL 1 4 INTURN2 LS 14 25 MAX GAP 3mm DETTAGLIO A SCALA 2 1 INPIN LS 10 1 cm L17...

Page 85: ...26 01 22 ENGLISH 85 INMID ENTRY1 LS INSTALLATION Gap 1 5mm Gap 1 5mm INR27 LS INR27 LS 339mm 120mm L18...

Page 86: ...RY3 LS INSTALLATION 264mm INBRKT 1 122mm INBRKT 1 314mm INBRKT 2 INBRKT 3 INBRKT 4 364mm INBRKT 2 INBRKT 3 INBRKT 4 INR27 LS INR27 LS Gap 1 5mm Gap 1 5mm INBRKT 1 INBRKT 2 INBRKT 3 INBRKT 4 INBRKT 1 I...

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