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11/01/10 

External Access System 

19

1. 

PROOF TESTINg:

1.1 The test objective is for the installer to prove their individual installation methodology for each type of base 

material/fastener type or where working with unknown factors.

1.2 The vessel’s surveyor will have to approve the individual test regime and be satisfied it was done correctly. In 

practice this normally means overseeing the test. 

1.3 For new builds or for identical constructions, the proof test can be done off the vessel on representative sample 

pieces. These should be long enough to hold a pair of cars in normal configuration plus the end stops. In practice, 

500mm would be suitable. 

1.4 This can be applied to future vessels if the construction is identical and as long it is properly documented. 

1.5 In the case of retro-fits where the construction is not necessarily known (due to modifications, corrosion or 

aging), the proof testing will have to be done in situ. 

1.6 If done in situ, then we recommend testing in highest risk locations such as where crew gain access to the 

system or at the ends of the tracks.

1.7 Subject to surveyor approval, the proof test procedure would be: 

i. This is a static test. There is no drop load.
ii. The car is not expect to move under these conditions 
iii. Attach a water bag to a single car.
iv. Fill to achieve a load of 1000kgs. 
v. Hold for 3 minutes without deformation – paying particular to track/fastener stability.
vi. Drain/unload water bag, move and repeat in two further locations (or sample pieces).
vii. The system should remain functional.

2. INSTALLATION TESTINg:

2.1 This test objective is to ensure that the system has been installed correctly in practice and remains sound as it ages. 

2.2 We recommend that each track is tested in at least 3 locations, typically at both ends and at any track joint or in 

the middle.

2.3 Again subject to surveyor approval, each track should be tested on installation as per: 

i. Attach a water bag to a single car.
ii. Fill to achieve a load of 600kgs.
iii. Test for 15 seconds per location. 
iv. Repeat as necessary for each separate track.

2.4 Normal safety equipment operations requires testing post-installation and then 6 monthly routine inspection with 

12 monthly testing.

2.5 Further testing and inspection of the EAS should be incorporated into the vessel’s standard operating practices and 

into the vessel safety record.

1/09/10 

Andrew Ash-Vie  

Managing Director, Harken UK Ltd

Appendix B

Summary of Contents for H-50547

Page 1: ...instructions must be provided to the user of this equipment The user must read and understand these instructions before using this equipment Manufacturer s instructions must be followed for proper us...

Page 2: ...ecial order allow 3 weeks for delivery 6 19 81 4 100 315 16 8 FH 5 16 FH C10210 CLEAR Midrange high load pinstop track special order allow 3 weeks for delivery 3 9 101 16 50 131 32 6 SHCS 1 4 SHCS 161...

Page 3: ...r use with Harken approved components Substitutions or replacements made with non approved components may jeopardize compatibility of equipment and may affect the safety and reliability of the system...

Page 4: ...r abrade against unprotected sharp edges TRACK INSTALLATION Always use threadlocking solution or locknuts Precise track alignment at joints is critical for smooth running cars Use Splice Links Part 16...

Page 5: ...in use WARNING This product is part of a personal fall arrest system The user must follow the manufacturer s instructions for each component of the system These instructions must be provided to the u...

Page 6: ...a fall severe injury and death C Inspect shackles for signs of corrosion cracks or elongation If damaged do not use Damaged shackles can indicate that car was overloaded Return complete car assembly t...

Page 7: ...ip car so Pivot Pin slides out C Remove shackle and inspect If it shows any sign of corrosion cracking or wear return complete car assembly to a service recertification center listed on the back of th...

Page 8: ...eveals an unsafe or defective condition remove item from service and destroy it If in doubt please contact manufacturer for further advice 6 Inspection Car Balls Car Balls Order Balls Set Ball HC9606...

Page 9: ...two drops of McLube OneDrop Roll car back and forth to distribute Do not use spray lubricants because ball bearings may skid not roll It is important to clean car as excessive build up of grease dirt...

Page 10: ...s the responsibility of the user organisation to provide the record and to enter onto the record the details required EXAMINATION REPAIR HISTORY Date Reason for Entry Periodic exam or repair Defect no...

Page 11: ...06 29 09 External Access System 11 Drawing H 49971...

Page 12: ...il and trolley system designed for sail handling to enable window cleaning or other overside maintenance to be undertaken 1 MARINE GUIDANCE NOTE MGN 422 M Use of Equipment to Undertake Work Over the S...

Page 13: ...each traveller designed to accommodate a single line such as a harness One of the travellers is fitted with a locking device The device which locks the traveller in position along the track rail must...

Page 14: ...Fax 44 0 23 8032 9251 e mail seafarer s h mcga gov uk General Inquiries infoline mcga gov uk MCA Website Address www mcga gov uk File Ref MC122 6 0026 Published September 2010 Please note that all add...

Page 15: ...ision and Use of Work Equipment Regulations 2006 No 2183 guidance on which is contained in Marine Guidance Note MGN 331 M F require an employer to ensure that all work equipment made available to work...

Page 16: ...410 require employers to ensure that work equipment used for work at height is the most suitable to ensure and maintain safe working conditions for workers using that equipment The Regulations also r...

Page 17: ...anchor points of the traveller bar Again there should be no damage to the structure This test should be repeated at the extreme anchor points and at an intermediate one 5 Precise descriptions of the...

Page 18: ...healthandsafety mcga dqs shs health_and_safety mcga coswp 2008 htm and BS7883 2005 PPE Anchor Device Testing From this we can draw two critical principals A Any safety equipment or lifting device mus...

Page 19: ...val the proof test procedure would be i This is a static test There is no drop load ii The car is not expect to move under these conditions iii Attach a water bag to a single car iv Fill to achieve a...

Page 20: ...lity or responsibility for damages or expenses relating to defects caused by misuse abuse failure to install use maintain or store the HARKEN product as specified in the warranty booklet service bookl...

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