Ingersoll-Rand LIFTSTAR 150 RLP Operating And Maintenance Manual Download | Manualshive

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Summary of Contents for LIFTSTAR 150 RLP

Page 1: ...ct As regards man riding winches it is the responsiblity of the owner or user of the winch to determine whether the winch conforms with local regulations for personel use Always operate inspect and ma...

Page 2: ...not in Regular Use 9 9 10 10 TROUBLE SHOOTING MAINTENANCE General Disassembly Winch disassembly Cleaning Inspection and repair Winch assembly Air control valve disassembly and assembly Air motor disas...

Page 3: ...built to specifications published by Det Norske Veritas Winches type approved and or certified by Det norskeVeritas DNV to meet Norwegian Max itime Directorate NMD or Norwegian Petroleum Directorate N...

Page 4: ...a damaged condition 12 Do not operate winch that has not been properly maintained or equipped 13 Do not attach winch to unsafe foundation All bolts and foundations for winch attachment should have a h...

Page 5: ...tificate S 1024 Construction the winch has 4 constituent parts designed for the most difficult tasks a an engine block b a brake control reducer block within the drum c a frame constructed mainly of t...

Page 6: ...vent possible binding of the winch 2 Make sure the mounting surface is flat to within l 32 inch 0 8 mm Shim if necessary 3 Mounting bolts must be 5 8 in 16 mm diameter Grade 5 8 classe 8 8 or better U...

Page 7: ...dures 1 Always use gloves when handling wire rope 2 Never USC wire rope which is frayed or kinked 3 Never use wire rope as a sling 4 Always ensure wire rope is correctly spooled and first layer is tig...

Page 8: ...e motor for 10 seconds to flush out any impurities 3 Pour small amount of oil in the motor air inlet port 4 Operate the motor for an additional 2 to 3 seconds The winch is now ready to work The four m...

Page 9: ...ive coat Storage For exchange winches or winches that will not be operated for extended periods pour a small amount oil into the motor inlet port or supply line Operate the motor for 2 to 4 seconds to...

Page 10: ...FASTESERS Check capscrew nuts pins and other fasteners on winch and air system Replace if missing and tighten or secure if loose 2 ALL COMPONENTS Inspect for wear damage distortion deformation and cle...

Page 11: ...aged Inspect motor Please contact your nearest IR SAMIIA agent Brake is not releasing Check brake release pilot hole is not restricted Check seals on cylinder piston are not damaged Insufficient air s...

Page 12: ...mbled for any reason follow the order of the topics as they are presented It is recommended that ail maintenance work on the winch be performed on a bench In the process of disassembling the winch obs...

Page 13: ...2 3 4 Remove the screws 7 and 9 see dwg D6180018 which connect the air motor to the motor housingand remove the motor joint 18 and o ring 28 Set the motor to one side for further disassembly if needed...

Page 14: ...t all remaining parts for evidence of damage Replace or repair any part which is in questionable condition The cost of the part is often minor in comparison with the cost of redoing the job 3 Smooth o...

Page 15: ...vertical position on the rear end 2 Assembly of band brake Reassembly will have to be carried out in the opposite direction to the one used for dismantling cover 2 Remove the 4 screws which secure the...

Page 16: ...peration of limit switches and other safety devices when provided Load Test Prior to initial use all new extensively repaired or altered winches shall be load tested by or under the direction of a per...

Page 17: ...5 38541108 1 9615 7176 38539201 1 6919 8132 385392 19 1 6848 9232 38529996 1 5822 2829 38524435 1 5821 7129 38539227 4 4630 2019 38539235 2 4500 1110 38539250 5 Axle 6 Piston 7 Spring 8 Muffler 9 0 ri...

Page 18: ......

Page 19: ...r 1 36180076 Screw 8 41006701 Washer I 23 I 45200010 I Screw I 15 I 41000401 Butt end I 1 61652632 I Hose I 0 67m I 68024232 19 20 21 Screw I 4 I 41003901 I Washer 4 I 45200016 I 22 Ring I 96150237 23...

Page 20: ...Dwg D6180016 20...

Page 21: ...0000002 1 96090038 I 47703032 I 6 Pin I 3 I 46000416 9 Flange 1 96150250 I 11 Screw I 4 4 1103903 I 13 Screw 4 I 41103703 I 16 Screw I 4 41000201 19 Washer I 1 I 96180012 I 20 Circlips I 1 47700012 21...

Page 22: ...1713 40 Satellite axle 3 96090039 41 Circlips 1 47802139 42 Ring gear 1 96180044 43 Ball bearing I 50800005 44 Ball bearing 1 50800006 45 Shaft spindle 1 96180011 46 Output shaft 1 96180061 47 Circlip...

Page 23: ...PART QTY I Valve housing 1 2 Screw 4 3 Washer 4 4 Screw 2 PART NO 96180032 41016601 45200006 41103403 6 Rotary valve 1 96180033 7 Control lever 1 96180031 8 Spring 1 96180035 9 Pin 2 46001216 10 Pin I...

Page 24: ...14 Dwg D6180018...

Page 25: ...I 45200006 I 7 Screw 3 41000101 I 8 Motor cover motor 36180047 1 96180029 Motor cover motor 36180076 1 96180115 I 9 Screw I 2 I 41007501 I 12 Stopper I 1 I 96180038 I 13 washer I 1 I 96180037 I I I4 S...

Page 26: ...26...

Page 27: ...PART NO 42007407 2 Screw I I I 42OO16O7 3 Nut I 1 I 43007811 I 4 Ball 1 I 69400125 I 7 Nut I 1 I 43001111 I 8 Washer 1 9636OO19 9 Diaphragm 1 96360030 16 Valve I 1 96360017 I 17 Plug I 1 65172032 I 20...

Page 28: ...0015 2 Roller axle 3 Ball bearing 4 Distance ring I I 5 Main roller 1 9615 0089 38528915 I 6 Rollers arm 1 9615 0087 38528899 7 Side roller I 2 9513 0130 38531199 8 Axle 9 Distance piece 10 Screw 11 W...

Page 29: ......

Page 30: ......

Page 31: ...Products which I R has determined to have misused or abused improperly maintained by the user or where the malfunction of defect can be attributed to the use of non genuine I R parts This warranty gi...

Page 32: ...ox 24046 2724 Sixth Avenue South Seattle WA 98 124 0046 USA Phone 206 624 0466 Telex 328795 Fax 206 624 6265 Canada National Sales Office Regional Warehouse Toronto Ontario 5 1 Worcester Road Rexdale...

Page 33: ...ar un m canisme r ducteur Le tout prot g par un coffret m tallique mont sur le palier arri re il est li rotation du tambour DESCRIPTION Twomechanical remote control valves pilot 2 main control valves...

Page 34: ...r Distributeur 3 9 Vis Flexible 4 10 Vis Rondelle 5 Rondelle 22 11 I Rondelle 12 Fin de course 13 Raccord cannel Vis 14 Distributeur 23 15 Rondelle 16 8loc de connection Vis 17 About 18 Vis 24 19 Rond...

Page 35: ...or incl s item 1 through 22 1 3630001 Screw 1 42007407 2 Screw 1 42001607 3 Nut 1 43007811 4 Ball 1 69400125 5 Spring seat 1 96360023 6 Spring 1 69118541 7 Nut 1 43001111 8 Washer 1 96360019 9 Diaphra...

Page 36: ...SIN LE NOBLE FRANCE TEL 33 27 93 08 08 TELEX 820 221 TELEFAX 33 27 93 08 00 EMERGENCY STOP VALVE ASSEMBLY DRAWING NUMERO DE NOMENCLATURE 617 NUMERO DU DOCUMENT 95 10 02 l 2 LE CHEF DU BUREAU D ETUDES...

Page 37: ...all I 6940 1625 Setscrew 3 4200 8207 Spring 3 6911 3941 Spool 3 9579 0085 Emergency Stop Bottom 1 6859 8632 Label Kit I 95 79 0099 Cover I 9617 0059 Screw 7 4130 6706 Spring I 6915 8732 O Ring 1 5821...

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