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Product Maintenance

Information

Air Powered Man Rider™ Winch

Models

LS2–150RLP-L-( )-E

LS2–150RLP-PHXXM-( )-E

(Lever Control)

(Remote Control)

Save These Instructions

R

Form MHD56305

Edition 4

October 2013

71455570

©

 2013 Ingersoll-Rand

Summary of Contents for Man Rider LS2-150RLP-L E Series

Page 1: ...ntenance Information Air Powered Man Rider Winch Models LS2 150RLP L E LS2 150RLP PHXXM E Lever Control Remote Control Save These Instructions R Form MHD56305 Edition 4 October 2013 71455570 2013 Inge...

Page 2: ...6 e Inspect rope for broken strands wires When broken wires are evident close to or within the termination even if few in number are indicative of high stresses at this position and can be caused by i...

Page 3: ...nce Intervals Refer to Table 4 Maintenance Interval Chart on page 3 for recommended maintenance schedule NOTICE Perform an annual winch load test for all applications Table 4 Maintenance Interval Char...

Page 4: ...Severe Application The following work can be completed by owner maintenance personnel System Air Filter Inspect system air filter every 30 days or 80 hours Grease Fittings Lubricate grease fittings ev...

Page 5: ...e factory for technical assistance COMPONENT CONDITION CORRECTIVE ACTION NOTES Pass Fail Repair Replace Uprights and Siderails Drum Band Brake 125 Load Test Disc Brake 125 Load Test DrumBandBrake Visu...

Page 6: ...ar 350 kPa Winch is overloaded Reduce load to within rated capacity Oil leak from motor end of winch Reduction assembly is leaking Disassemble winch and inspect reduction assembly seals Throttle or pe...

Page 7: ...l the procedures by which product operations or repairs may be conducted and the hazards and or results of each method If operation or maintenance procedures not specifically recommended by the manufa...

Page 8: ...s 86 and washers 125 that secure motor and control valve assembly to upright 62 5 Carefully pull motor assembly from winch 6 Clean capscrews 86 and threaded holes with Loctite 7063 or equivalent so th...

Page 9: ...agm 196 from base plate 199 16 Unscrew nut 194 and remove plunger 198 and washer 195 17 Remove and discard O ring 197 18 Install a screw dia M5 in threaded hole on base plate 199 and pull it from moto...

Page 10: ...4 b Install lever assembly in coupling 124 Install spring 116 and coupling handle assembly on top spindle shaft 115 Align notch in coupling with pin in spindle shaft Spring 116 ends will point down Re...

Page 11: ...Timing Marks C Planet Gear Carefully install gear shafts 33 CAUTION Forassemblyofplanetgears eachplanetgearmustbepositionedwiththe timing mark as shown on Dwg MHP1406 B A C Dwg MHP1406 10 Install pla...

Page 12: ...se connections and three way shut off valve 407 Vertical Take off Angle 1 Install FLR assembly 400 to spacer 66 opposite press roller side with bracket 418 and secure with capscrews 420 and washers 41...

Page 13: ...ass 10 9 Dry Lubricated PTFE Dry Lubricated PTFE M6x1 9 10 6 7 4 11 12 8 9 5 6 M8x1 25 21 23 16 18 9 11 26 30 20 22 12 13 M10x1 5 41 47 31 35 19 21 53 60 39 45 24 27 M12x1 75 71 81 54 61 32 36 91 103...

Page 14: ...SERVICE NOTES 14 Form MHD56305 Edition 4...

Page 15: ...SERVICE NOTES Form MHD56305 Edition 4 15...

Page 16: ...R www ingersollrandproducts com...

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