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Locking Headboard Assembly 

3

General description - Locking mechanism continued - 

The trip line connects to plungers that compress springs 

when the trip line is pulled. The energized springs operate the control link. Once the sail is hoisted so the pawls 

are just above the pockets, the locking procedure starts. When pulling the trip line and lowering the sail, the 

energized control link levers the pawls to find the pockets. Continuing to lower the car engages the pockets. 

Installation, Proximity sensor 

The locking 

car has provisions in the slider bearings for 

a magnet so that proximity sensors can be 

used at full hoist and at the locking car reef 

locations. Any of the slider bearings can 

house the magnet allowing for flexibility of the 

sensor mount location. A light press-fit holds 

the magnet in place. Use a block of wood 

and mallet to tap the magnet in place. In use, 

a light indicates that the sail height is in the 

correct position with locking car pawls raised 

higher than the lock track pockets. Pulling 

the trip line while the car is lowered energizes 

the pawls to engage into the locked position. 

Alternatively use marks on the halyard. 

Note: 

The sensor magnet is supplied by 

Harken. The proximity sensor is not supplied.

Compression springs relaxed

Plunger

Trip line relaxed 

Trip line tensioned

Compression springs energized

Trip line bridle

Slider 

bearings

Magnet 

(Body shown translucent for clarity)

 

(Body shown translucent for clarity)

 

Installation - Track mounting guidelines

 

Mount lock tracks at locking car locations at full hoist and at each reef. Use all fastener holes. 

 

How it works / Installation guidelines

Summary of Contents for C14526

Page 1: ...AND TRACK SYSTEM Switch Battcar 32 mm Installation and Use Guidelines Intended for specialized personnel or expert users 5271 03 19 Locking car C13807 shown WARNING Strictly follow all instructions to...

Page 2: ...he lock track pockets Easing the halyard seats the pawls and the halyard and trip line can completely ease Halyard should be eased when car is locked The master pawl and corresponding pocket are wider...

Page 3: ...lowing for flexibility of the sensor mount location A light press fit holds the magnet in place Use a block of wood and mallet to tap the magnet in place In use a light indicates that the sail height...

Page 4: ...ce to the trip line and exit out the sleeve gaps just above each reef tack location This allows the tensioning above the reefed sail folds 3 Secure the top end to the headboard car trip line bridle Us...

Page 5: ...the system is correctly locked Reduce the load on the halyard and put in about 300 mm 12 of slack in the halyard IMPORTANT Providing slack to the halyard is important so the trip line is not accidenta...

Page 6: ...Pawl return spring HCP2174 6 8 Slave pawl narrow H 80661 2 9 Master pawl wide H 80659 1 10 Compression spring HCP2146 1 11 Trigger slide H 78342 1 12 Control link H 78341 1 13 Trip line 1 75mm Dyneema...

Page 7: ...7 Pawl return spring HCP2174 4 8 Slave pawl narrow H 80661 1 9 Master pawl wide H 80659 1 10 Compression spring HCP2146 1 11 Trigger slide H 78342 1 12 Control link H 78966 1 13 Trip line 1 75mm Dynee...

Page 8: ...igger body assembly Push pivot pin out of main body and remove pawl from the underside Remove master and slave pawls Car flipped to show underside Remove pins and pawls Be sure to retain pawl return s...

Page 9: ...l trigger body assembly Be sure to inspect knots on end of trip line Replace trip line as necessary Lightly grease pawl arms Grease holds springs in place Lightly grease pivot pins Inspect trip line a...

Page 10: ...ings have a raised boss that mates with the recess in the car See image below Raised boss Servicing bushings in headboard plate IMPORTANT Use only Harken approved headboard plate Bushings in headboard...

Page 11: ...four screws securing trigger body to the car Lift the trigger body so the pawls can release Car pawls catching on track mounting holes Tracks supplied before 2018 Use a plastic hammer to tap a Delrin...

Page 12: ...arken it Harken New Zealand Ltd 158 Beaumont Street Unit 11 Orams Marine Centre Westhaven Aukland 1010 New Zealand Telephone 64 9 303 3744 Fax 64 9 307 7987 Web harken co nz Email harken harken co nz...

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