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Locking Headboard Assembly 

Master pawl

Slave pawl

Slave pawl

Wider pocket

General description - Locking mechanism - 

Locking headboard system consists of locking car, lock track and 

headboard plate. The car has multiple pawls that lock into pockets in the lock track. Return springs keep the pawls 

retracted into the car for hoisting and lowering. Once the sail is hoisted to the correct height, pulling the trip line 

moves the control link, leveraging the pawls' control arms simultaneously engaging the pawls into the lock track 

pockets. Easing the halyard seats the pawls and the halyard and trip line can completely ease. Halyard should be 

eased when car is locked.

 

The master pawl and corresponding pocket are wider than the slave pawls. Because all pawls are connected by the 

control link they cannot engage into the sockets until the master pawl engages in the wider pocket. 

The weight of the sail keeps the pawls engaged, so trip line and halyard can ease. When the halyard is tensioned 

the return springs push on the pawl triggers to retract the pawl into the car.

Return springs

Slave pawl

Slave pawl

Master pawl

Control link

Pockets in lock track

Trip line

Control arm

Underside of car

Lock track

 

How it works

Top of mast

Summary of Contents for C14526

Page 1: ...AND TRACK SYSTEM Switch Battcar 32 mm Installation and Use Guidelines Intended for specialized personnel or expert users 5271 03 19 Locking car C13807 shown WARNING Strictly follow all instructions to...

Page 2: ...he lock track pockets Easing the halyard seats the pawls and the halyard and trip line can completely ease Halyard should be eased when car is locked The master pawl and corresponding pocket are wider...

Page 3: ...lowing for flexibility of the sensor mount location A light press fit holds the magnet in place Use a block of wood and mallet to tap the magnet in place In use a light indicates that the sail height...

Page 4: ...ce to the trip line and exit out the sleeve gaps just above each reef tack location This allows the tensioning above the reefed sail folds 3 Secure the top end to the headboard car trip line bridle Us...

Page 5: ...the system is correctly locked Reduce the load on the halyard and put in about 300 mm 12 of slack in the halyard IMPORTANT Providing slack to the halyard is important so the trip line is not accidenta...

Page 6: ...Pawl return spring HCP2174 6 8 Slave pawl narrow H 80661 2 9 Master pawl wide H 80659 1 10 Compression spring HCP2146 1 11 Trigger slide H 78342 1 12 Control link H 78341 1 13 Trip line 1 75mm Dyneema...

Page 7: ...7 Pawl return spring HCP2174 4 8 Slave pawl narrow H 80661 1 9 Master pawl wide H 80659 1 10 Compression spring HCP2146 1 11 Trigger slide H 78342 1 12 Control link H 78966 1 13 Trip line 1 75mm Dynee...

Page 8: ...igger body assembly Push pivot pin out of main body and remove pawl from the underside Remove master and slave pawls Car flipped to show underside Remove pins and pawls Be sure to retain pawl return s...

Page 9: ...l trigger body assembly Be sure to inspect knots on end of trip line Replace trip line as necessary Lightly grease pawl arms Grease holds springs in place Lightly grease pivot pins Inspect trip line a...

Page 10: ...ings have a raised boss that mates with the recess in the car See image below Raised boss Servicing bushings in headboard plate IMPORTANT Use only Harken approved headboard plate Bushings in headboard...

Page 11: ...four screws securing trigger body to the car Lift the trigger body so the pawls can release Car pawls catching on track mounting holes Tracks supplied before 2018 Use a plastic hammer to tap a Delrin...

Page 12: ...arken it Harken New Zealand Ltd 158 Beaumont Street Unit 11 Orams Marine Centre Westhaven Aukland 1010 New Zealand Telephone 64 9 303 3744 Fax 64 9 307 7987 Web harken co nz Email harken harken co nz...

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