Harken C14526 Installation And Use Manual Download Page 5

 

Locking Headboard Assembly 

5

Using the system 

Headboard plate pivot pin lock - 

The pivot pin locks to the car using two retractable spring plungers.  Use a 

small strap, zip tie

 

or line to get under and lift the arm. Rotate the arm to lock it out. The pivot pin can then be 

removed. 

Locking car at lock tracks - 

Position sail at correct position so the pawls in the locking car are raised higher 

than the pockets in the lock track. The proximity sensor and/or the mark on the halyard should be set to 

indicate the  proper correct position.
Pull trip line and ease halyard a small amount so the master pawl engages in the master pocket. Maximum 

load on the trip line should be no more than 10 kg. 

IMPORTANT! - Verify that pawls are engaged!

 

 

Release the trip line and carefully ease the halyard making sure the system is correctly locked.  

Reduce the load on the halyard and put in about 300 mm (12") of slack in the halyard. 

IMPORTANT! - 

Providing slack to the halyard is important so the trip line is not accidentally tensioned. Damage to the 

system can result, making it difficult to lower the sail.  

The purpose of the slack is to compensate for tension on the halyard caused when the mast straightens when 

sailing downwind especially on masts with a lot of prebend. This can raise the car a small amount and partially 

disengage the pawls. Going through waves can further tension the halyard as the mast swings around a bit. If 

the halyard tensions, the control link and pawl arms can deform causing the pawl to stick out a bit making it 

difficult to release and lower the sail. 

Locking car out of lock tracks - 

Tension the halyard slightly and hoist a small amount. The pawls flip out of 

the pocket and into the car. Ease the halyard slightly to check. 

Note: There is a spring 
plunger on each side

Pivot pin

 Use

Summary of Contents for C14526

Page 1: ...AND TRACK SYSTEM Switch Battcar 32 mm Installation and Use Guidelines Intended for specialized personnel or expert users 5271 03 19 Locking car C13807 shown WARNING Strictly follow all instructions to...

Page 2: ...he lock track pockets Easing the halyard seats the pawls and the halyard and trip line can completely ease Halyard should be eased when car is locked The master pawl and corresponding pocket are wider...

Page 3: ...lowing for flexibility of the sensor mount location A light press fit holds the magnet in place Use a block of wood and mallet to tap the magnet in place In use a light indicates that the sail height...

Page 4: ...ce to the trip line and exit out the sleeve gaps just above each reef tack location This allows the tensioning above the reefed sail folds 3 Secure the top end to the headboard car trip line bridle Us...

Page 5: ...the system is correctly locked Reduce the load on the halyard and put in about 300 mm 12 of slack in the halyard IMPORTANT Providing slack to the halyard is important so the trip line is not accidenta...

Page 6: ...Pawl return spring HCP2174 6 8 Slave pawl narrow H 80661 2 9 Master pawl wide H 80659 1 10 Compression spring HCP2146 1 11 Trigger slide H 78342 1 12 Control link H 78341 1 13 Trip line 1 75mm Dyneema...

Page 7: ...7 Pawl return spring HCP2174 4 8 Slave pawl narrow H 80661 1 9 Master pawl wide H 80659 1 10 Compression spring HCP2146 1 11 Trigger slide H 78342 1 12 Control link H 78966 1 13 Trip line 1 75mm Dynee...

Page 8: ...igger body assembly Push pivot pin out of main body and remove pawl from the underside Remove master and slave pawls Car flipped to show underside Remove pins and pawls Be sure to retain pawl return s...

Page 9: ...l trigger body assembly Be sure to inspect knots on end of trip line Replace trip line as necessary Lightly grease pawl arms Grease holds springs in place Lightly grease pivot pins Inspect trip line a...

Page 10: ...ings have a raised boss that mates with the recess in the car See image below Raised boss Servicing bushings in headboard plate IMPORTANT Use only Harken approved headboard plate Bushings in headboard...

Page 11: ...four screws securing trigger body to the car Lift the trigger body so the pawls can release Car pawls catching on track mounting holes Tracks supplied before 2018 Use a plastic hammer to tap a Delrin...

Page 12: ...arken it Harken New Zealand Ltd 158 Beaumont Street Unit 11 Orams Marine Centre Westhaven Aukland 1010 New Zealand Telephone 64 9 303 3744 Fax 64 9 307 7987 Web harken co nz Email harken harken co nz...

Reviews: