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HI 6600 Series Modular Sensor System User Guide

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H. Mechanical Installation

Summary of Contents for HI 6110

Page 1: ...HI 6600 Series Modular Sensor System User Guide Page 1 HI 6600 Series Modular Sensor System User s Guide Hardy Process Solutions Document Number 0596 0333 01 REV D ...

Page 2: ...n Commissioning Preventative Maintenance Calibration Onsite Emergency Service Service Agreements with Defined Turnaround Times Product Service and PLC Integration Training Pre Installation Site Audit Scale Installed Base Evaluation PLC Integration Support Engineering Design Support Specification Development Quality Documentation Creation Contact Us To request any of the services mentioned or to di...

Page 3: ...res and Capabilities 13 Hardy Process Toolbox 13 C2 Calibration 13 INTEGRATED TECHNICIAN 14 WAVERSAVER 14 Power Requirements for Configuring Your Modular Sensor System over Distance 14 Chapter3 18 HI6600HardwareInstallation 18 Safety 18 General Precautions 18 Unpacking 18 Tool List 19 Installing the HI 6610 Modules 19 Overview of the HI 6600 Hardware 20 Installation 21 Cabling the Units Together 2...

Page 4: ...ilter Parameter Menu 39 NumAverages Parameter 39 WAVERSAVER Parameter 39 Calibration 40 Pre Calibration Procedures 40 Electrical Check Procedures 41 Load Cell Point Input Output Measurements 41 Load Check 42 C2 eCAL Electronic Calibration 42 C2andeCALCalibration Commands and Parameters 42 Sensitivity Parameter 42 Ref Weight Parameter 42 Cal Tolerance Parameter 43 Gravitation Correction 43 C2 Calib...

Page 5: ...d Parameters 58 TheEtherNet IPDiagnosticsScreen 58 Ethernet UDP Parameters 60 Hardy Port 60 Modbus TCP 60 Modbus TCP Commands and Parameters 60 InstallingtheHardy Modbus Link TestPackage 62 Configuring MODBUS TCP 62 Profibus DP 67 Profibus Configuration 67 Initialization Process 68 Profibus DP GSDFile 69 Pre Initialization Procedures 69 Modbus RTU over RS 485 74 Modbus RTU Commands and Parameters ...

Page 6: ...ty 102 C IntegratedTechnicianandStabilityTestOverview 103 ENon ReturntoZero SystemwithITSummingCard 104 F Verify Individual Load Sensor Millivolt Output readings 105 G Calibration Errors During Calibration 106 H Mechanical Installation 107 J Electrical Inspection 108 K InstallationCheckPoints 109 M WeightProcessor sOptionalFrontDisplayBlankorLocked 110 Tests and Diagnostics 111 Diagnostictestingfr...

Page 7: ...Appendix B 126 DefaultParameter IDs and Values 126 Default Parameters and Values Table 126 Appendix C 129 Drawings Templates 129 II Diagrams 129 Image of HI 6600 Hardy Gateway Module II Diagram 130 Image of HI 6610 Weight Processing Module II Diagram 131 OptionalHI6110DisplayPanelMountingTemplate 132 Appendix D 133 Spare Parts 133 Spare Parts Table 133 Appendix E 134 WiringJunctionBoxesor SummingC...

Page 8: ...rdysupport hardysolutions com or hardyinfo hardysolutions com Website www hardysolutions com Please visit our website for the latest revision of the HI 6600 Series User Guide and sign up for the Hardy Newsletter to get the latest information on all Hardy products and services For answers to technical issues and service problems please visit the Hardy WebTech section of our website or contact a tec...

Page 9: ... or HI 6600 offers users many communication choices including Ethernet TCP IP Modbus RTU Modbus TCP and either EtherNet IP or Profibus DP The HI 6600 series can be used with or without an optional Hardy HI 6110 display The display is a bright 4 3 high contrast LCD capable of high resolution graphics and help text discrete messaging The HI 6110 display can be panel mounted near the Gateway Module o...

Page 10: ...s a variety of industrial weighing needs found in batching blending filling dispensing inventory management level by weight and check by weight verification HI 6600 Series Model Numbers Model Number Description HI 6600 EIP Hardy Gateway Module EtherNet IP HI 6600 PB HardyGatewayModule Profibus DP HI 6610 WP Weight Processing Module no display HI 6110 Optional Display Panel ...

Page 11: ...he actual number of channels that can be transmitted by a single I O table request depends on the PLC interface format EtherNet IP Upto28Channelsperrequest Profibus DP Up to 10 Channels per request Modbus TCP Up to 14 Channels per request Modbus RTU Up to 14 Channels per request Note See section below on Power Requirements for Configuring your Modular Sensor System Over Distance for specific recom...

Page 12: ...ht Processing Module 250feetmaximumofC2authorizedcable Maximumof4loadsensors witha SummingCard orITJunctionbox DCInputVoltageWeightProcessingModule with4x350ohmloadcells 1 72Watts 12 27VDC 71 118 mA Maximum System Span Distance 500 feet 150 meters span from the first Weight Processor Module to the Hardy Gateway Module Note See section below on Power Requirements for Configuring your Modular Sensor...

Page 13: ...C to 60º C 14º to 140º F with a pollution degree of 2 Approvals UL CUL and CE Network Certifications EtherNet IP ODVA Conformance Tested Level 3 Profibus DP by Profibus org Features and Capabilities Hardy Process Toolbox The Hardy Process Toolbox is a set of productivity tools that support process weighing functions Each tool in the Hardy Process Toolbox saves time increases accuracy improves effi...

Page 14: ...oad cell so the weight processor can better decipher the actual weight data While WAVERSAVER can factor out noise with frequencies as low as 0 25 Hz five cut off frequencies can be selected with higher frequencies providing a faster response time The default factory setting is 1 00 Hz vibration frequency immunity C2 INTEGRATED TECHNICIAN and WAVERSAVER are registered trademarks of Hardy Process So...

Page 15: ...er Guide Page 15 Table 1 Maximum number of WPM Units at specific distances without Auxiliary Power To add either distance or the maximum number of units you will need to apply auxiliary power as shown in the following configuration scenarios ...

Page 16: ...HI 6600 Series Modular Sensor System User Guide Page 16 ...

Page 17: ...r Guide Page 17 For further information email Hardy Technical Support at hardysupport hardysolutions com or call to discuss your needs with a trained Hardy Service Agent at 800 821 5831 or 959 278 2910 and select Option 4 6 30AM to 5 30PM PST ...

Page 18: ...Precautions Always disconnect the power cord before disassembling Always replace broken or damaged modules or hardware immediately Always check to be sure that no loose parts are sitting on printed circuit boards or electrical connectors or wires when disassembling or reassembling Always protect printed circuit boards from electrostatic discharge ESD Always use approved ESD wrist straps and anti s...

Page 19: ...semblies 10 50 mm Unibit for optional display installation Drill with 5mm drill bit for optional display installation 8 mm nut wrench or socket for Optional Display Installing the HI 6610 Modules Before getting started take the following precautions Wear an approved wrist strap grounding device when handling the instrument Touch a grounded object or surface to rid yourself of any electrostatic dis...

Page 20: ...on the bottom are used to connect the system using Cat5e cabling Communications between modules HardyNet as well as power distributed from the Gateway Module to the Weight Processing Modules is carried on the Cat5e cabling Weight Processing Module Hardy Gateway Module The Weigh Scale Input is located on the front of the HI 6610 Weight Processing Module Located on the front of the HI 6600 Gateway m...

Page 21: ...uring Modular Sensor Systems Over Distance Note Use DIN rail conforming to EN 60715 and EN 50022 Begin by installing the WPMs or HGMs onto the DIN railasshownbelow 1 Hook DIN rail bracket onto the DIN rail using the groove at the top of the bracket 2 Rotate the instrument down until the spring clip comes in contact with the DIN rail then press firmly on the bottom on the instrument until it snaps ...

Page 22: ...ner of the module to assist in prying the spring clip in a downward direction 3 Once the spring clip is disengaged from the DIN rail the module will easily lift off the DIN rail Cabling the Units Together Once the units are all placed on a DIN rail connect them together in a series using the RJ45 ports on the bottom of the units and Cat5e cable The Cat5e cabling carries communications between the ...

Page 23: ...he series In most cases this is the HI 6600 Gateway module and the last HI 6610 Weight Processing Module on the network All other HI 6610 WP modules between the Gateway Module and the last weight processing module should have the termination switches turned off NOTES DO NOT USE CROSS OVER CABLES Port Numbers have no effect on cabling i e connecting either Port 1 to Port 2 or Port 2 to Port 1 is ac...

Page 24: ... Hardy Load Sensors with C2 and non Hardy Load Cells 4 wire and 6 wire are similar except 6 wire adds sense wiring that do not have C2 Wire the terminal connector that plugs into the front of the Weight Processor Modules by carefully following the Weigh Scale Input termination label AVERTISSEMENT Si l équipement de série HI 6600 est utilisé d une façon qui n est pas spécifiée par le fabricant la p...

Page 25: ...m Installing the Optional Display The following section provides details on how to mount the Optional Front Panel Display and connect to the HI 6600 HGM BlindUnit Nodisplay The front display is not necessary for the HI 6600 series instrument to operate as a weight processor Blind units can be fully configured using the Web browser communication Optional Remote Display Mount The HI 6600 Modular Sen...

Page 26: ...hat all Electrostatic Discharge ESD precautions are taken before and during installation 2 A thin plastic template comes with the product Make the hole pattern in the panel door or cover using the dimensions provided on the diagrams below PanelHoleDimensions notdisplayedtoscale AVERTISSEMENT Nous vous recommandons d installer le HI 6600 dans un boîtier NEMA 4 4X ou IP 55 ou mieux WARNING We recomm...

Page 27: ...hten nuts so that the gasket is fully compressed and that the metal bezel of the display is in contact with the panel Nuts should be torqued to 20 inch lbs to ensure the seal required for an IP 66 rating iv Remove the terminal connectors from the cable assembly provided and replace the original cable with the desired cable length See instructions above for Making Longer Display Interface Cables be...

Page 28: ...mm x 0 4 mm wide flat blade screw driver Inserting the end of the small screwdriver tool opens the cage contact and allows one wire to be inserted Removing the insertion tool with bare conductor wire inserted will lock the connection Wiring Specifications Wire size 20 AVG maximum 26 AVG minimum Maximum cable length 100 ft 30 48 meters Use three twisted pairs with a drain wires Pair wires 12 and GN...

Page 29: ...6600 Series Modular Sensor System User Guide Page 29 Chapter 4 Instrument Configuration Menu Structure The menu tree below shows the location of commands and parameters used to configure and use the system ...

Page 30: ...t on the Ethernet port does not light up use the Optional Display to check that the unit s Enable DHCP is turned off and follow steps 4 through 8 If an optional display is not available please call Hardy Tech Support for further assistance 4 Using the unit s Fixed IP address the default is 192 168 000 100 the PC must now be assigned a unique IP address for example 192 168 000 101 Therearetwosimple...

Page 31: ... Move the quadrant outline to the desired channel by using the arrows keys Press ENTER to select the channel once a channel is selected it will show in full display mode and change function of the buttons from navigation up down left right to instrument function mode config zero tare Scroll through available instruments by pressing the UP and DOWN arrows 1 Enter Set Up for the selected channel by ...

Page 32: ...g Numeric and Alphanumeric values are done pressing the UP DOWN buttons to change a value and RIGHT LEFT buttons to move the position of the cursor Once a value is keyed in press the ENTER key to save then the LEFT arrow key to return to main menus 5 Values are saved to memory only by backing out to the top level Mode Button PresstheModeButtontoswitchbetweendifferentweighingmodesof GROSS Displays ...

Page 33: ...m the list of available modules by selecting DELETE CHANNEL A module that is accidentally deleted can be discovered again by using the START DISCOVERY function HardyNet Security must be UNLOCKED in order to make modifications to a system The default HardyNet Security password is 1111 The number of Modules discovered ie channels of weight connected to the system will be displayed as Discovered unit...

Page 34: ...teway module use the Channel Identify function to easily locate a module assign an identification name or number change its sequence order or delete it from the system The module s indicator light will blink green once per second when IDENTIFY ON is pressed Webserver or highlighted Front Panel Display Naming the Weight Processing Modules To ease identification of specific Weight Processor Modules ...

Page 35: ... normal operation Note Remove the deleted Weight Processor Module by disconnecting the RJ45 connectors and using a screwdriver to disengage the spring clip as shown in Chapter 3 Replace Channel In the event of a damaged module the REPLACE CHANNEL function can be used to easily transfer settings from a damaged module to a new module placed on the system Use the following sequence 1 Power off system...

Page 36: ...ule to set up by selecting a channel either from the front panel display or on the webserver AVERTISSEMENT Un seul canal peut être remplacé par un Si plus d un canal doit être remplacé répéter la séquence ci dessus La fonction échouera si plus d un canal est supprimé à la fois ou plus d un canal est découvert WARNING Only one channel can be replaced at a time If more than one channel needs to be r...

Page 37: ...Capacity parameter is entered first before setting the Decimal Point and Grad parameters RANGE 000001 999999 Default 999999 On the Web page Or Using the Front Panel Display enter the capacity in the text box provided or enter the capacity using the arrow keys Decimal Point Parameter UsetheDecimalPointParametertosettheresolutionyouwantfortheWPM Hereyouset thelocationofthedecimalpointfor theweightre...

Page 38: ... Weight Processing Modules section located in the beginning of this chapter Motion Tolerance Parameter The value you enter for Motion Tolerance sets the amount of deviation to allow for your process This value must be greater than or equal to the Graduation Sizes We recommend 3 times the graduation size The base motion number can be calculated by using the following formula Base Motion Number Tota...

Page 39: ... you can cause over filling Also see WAVERSAVER for information on filtering unstable weight readings RANGE 1 250 default 10 On the Web page Or Using the Front Panel Display enter the value for the number of readings to factor into the average WAVERSAVER Parameter Typically mechanical noise from other machinery in a plant environment is present in forces larger than the weight variations you want ...

Page 40: ...lltheprocedurescompletely toinsurethatthe weights read by theunitare accurate Insomeincidentsitisbettertoverifyacalibrationthanjustre dothecalibration Ifduring thescaleverification it isfound tobeoutof calibration check fordamage and a mechanicalproblem WhenallchecksOK then recalibrate Performacalibrationand performascaleverification Nocalibrationprocessensurestheloadcellsare functioning orinstall...

Page 41: ...ch load cell point will depend on the mV V rating of the load cell point and the weight For example a 2mV V load cell point will respond with a maximum of 10 mVDC at the load sensor s full weight capacity which includes the weight of the vessel and the weight of the product as measured by the load cell point Thus if the load cell point weight capacity is rated at 1000 pounds the load cell point wi...

Page 42: ...tes a scale system electronically without using certified test weights Digital information within a Hardy C2 or eCAL certified load sensor details its unique performance characteristics The HI 6600 series instrument reads the performance characteristics of each load sensor and detects the number of load sensors in the system Before running C2or eCAL calibration run all of the pre calibration proce...

Page 43: ...Objectsweighabout0 5 lessattheequatorthantheyweighateachpolebecausetheforce ofgravity is lessatthe equatorthanat the poles Forexample an object weighing 100 poundsattheNorthPoleona springscale would weigh99 65poundsattheequator Depending on the latitude of your location your scales would measure somewhere in between The table below shows the gravitation correction factor for a few cities around th...

Page 44: ...HI 6600 Series Modular Sensor System User Guide Page 44 ...

Page 45: ...a 0 00 reference weight setting 3 Enter the Gravity Correction Factor see the table above then enter the Correction Factor number you selected from the table in the Gravity Correction field that best corresponds to your location 4 Click the Do C2 Calibration button Wait a few seconds and the results will appear If the Calibration was successful a Cal completed OK appears and gross weight will read...

Page 46: ...ight and proceed to calibrate the Weight Processor Hard Cal Commands and Parameters These commands and parameters are used when doing a Hard Cal or traditional calibration of the instrument Cal Lo Weight Parameter The value you enter for Cal Lo Weight sets the lower weight value to be used when calibrating the system The Cal Lo weight value is normally zero no weight on the scale but can be set to...

Page 47: ...the Ref Weight must be equal to the amount of load on the scale Navigate to the Hard Cal menus in the Webbrower or in the front panel display 1 Wait 12 seconds or more for the scale to stabilize Turn off as much vibration and production equipment as possible to achieve the best calibration 2 Enter a value for Ref Weight or leave 0 00 if the scale is empty 3 Press or click Do Cal Lo button to do th...

Page 48: ...e Size o Weigh Sample Tare Parameters and Commands Tare Amount TheTareAmountparameterdisplaysthetotalamountthathasbeen Tared fromthescale minustheTareOffset Thisvalue is resetto zero when net and gross are the sameweight and totalizes the differenceseachtimetheTare commandisrun ThisvalueexcludestheinitialTareOffset value whichisaconstantvaluesubtractedfromtheNet weightvaluewithouttheoperator runni...

Page 49: ... was successful If the message TARE FAILED appears wait for the scale to settle and try again If the tare operation continues to fail check the Motion Tolerance parameter established during setup and adjust to allow for the unstable scale environment NOTE The Tare operation will fail if the scale is in motion A scale in motion will show the symbol in the lower right hand corner of the screen to in...

Page 50: ...the Zero tolerance and the displayed weight will show 0 00 while in Gross mode Using the Front Panel Display momentarily press the Zero button to Zero the scale NOTE The ZeroCommandwillfail ifthe scale is in motion Auto Mode Auto Mode enables one button functionality when performing Zero and Tare operations automatically switching to Net mode when Tare is pressed The default is Disabled The reason...

Page 51: ...it Weigh by pressing ENTER and input the single unit weight Iftheweightofanindividualpiece orpieces isunknown 1 Place a sample or samples onto the scale and enter the number of pieces being used for the sample size 2 Press or click on the weigh sample The scale will divide the total weight of the weighed sample by the sample size to determine the weight of a single unit NOTE Allthe samplesmustbeth...

Page 52: ...atures of the HI 6600 series instrument operate the same way in either case You must use the Web interface to configure units that do not have an optional display Before operating the HI 6610 Weight Processor make sure that Power and load point cables are properly installed and in working order Communication cables are properly installed and in working order The following parameters are used to se...

Page 53: ...ou in setup or trouble shooting The browser also links to the Hardy Web Site where the user can find additional services and support TherearetwoprimarywaystoconnecttheHI6600seriesinstrumenttoyourcomputer LAN Connection Connect the HI 6600series HGM to an existing Ethernet based Local Area Network LAN that has connectivity to your desktop or laptop computer See the LAN Connection section below Dire...

Page 54: ...nableorDisablefromthelistnextto theDHCPparameter Both sides of the link require configuration of their IP addresses to establish a working connection The following steps will walk you through the process of connecting the hardware and configuring the HI 6600 HGM and PC with compatible IP addresses NOTE You cannot change the values of the DHCP IP address The LEFT button returns the operator to the ...

Page 55: ...rd format Type the number into the web browser on the web page or use the UP or DOWN buttons to select each number and press the LEFT or RIGHT button to move between numbers 4 Press the ENTER button to save the entry 5 Use the LEFT button to exit the menu structure 6 The IP address is now saved and the instrument s embedded Web browser is now available at the entered IP address From here you can j...

Page 56: ... addressautomatically andclickOK Windows XP 1 Afterstartingyour computer clickStart andthen ControlPanel 2 Clickon Settings NetworkConnections 3 Rightclick on LocalArea Connection and selectProperties 4 ClickonInternetProtocol TCP IP and click on the Properties button to open the Internet Properties TCP IP Properties dialog 5 If the Use the Following IP Address box is already checked write down th...

Page 57: ... node identifier than the computer If your Windows PC already had an IP address assigned simply increment by one the Node Identifier field of the IP Address you wrote down in the Windows PC configuration steps above If your Windows PC was originally set to automatically obtain an IP address DHCP use 192 168 100 50 for the HI 6600 IP address EtherNet IP EtherNet IP short for Ethernet Industrial Pro...

Page 58: ... setup parameters in the PLC I O configuration The read only Connected entry confirms that the HI 6600 HGM is connected to the network If the Gateway Module is not connected to the network a message appears saying Not Connected Check the EtherNet IP connection at the rear of the instrument to make sure it is securely fastened to the EtherNet IP port EtherNet IP Commands and Parameters The HI 6600 ...

Page 59: ...one in which packets are sent and received at some specified RPI requested packet interval These packets are sent and received via UDP and show up in the UDP IO count variables It takes a few TCP packets to set up this connection and these packets show up in the TCP counters Finally there are some older PLCs like the SLC and PLC 5 that lack a full implementation of EtherNet IP and cannot support a...

Page 60: ...onif thevalueneedstobemodified Modbus TCP MODBUS is an application layer messaging protocol used to support client server communications between devices connected on different types of buses or networks All the HI 6600 series units have Modbus TCP built in There is no setup in the HI 6600 unit to configure the Modbus TCP Refer to the I O tables in Appendix A for an understanding of the data and fo...

Page 61: ...bleshooting connection problems with the HI 6600 series units The Modbus Diagnostics parameters count the number of frames received by the Hardy HI 6600 series and how many of these are valid compared to error frames In this case the instrument is correctly reporting that it is not connected and is not receiving any frames ...

Page 62: ...full communications package If you have problems with this test contact Hardy Technical Support Double click the Hardy Modbus Link exe file to install the software on your PC Upon completion a Hardy Modbus Link icon appears on your Desktop Modbus services are specified by function codes that are elements of MODBUS request reply PDUs MODBUS is implemented for the HI 6600 using TCP IP over Ethernet ...

Page 63: ...3 2 ClickConnectn the Connectionpull downmenu to displaythe TCP IP Connection form 3 If TCP IP is not selected select it from the pull down list 4 Type the address of the HI 6600 module you want to communicate with into the IP Address textbox and click OK ...

Page 64: ...the function 04 INPUT REGISTER and the Adress 0 and Length as 8 8 x where x the number of Weight Processing Modules to a maximum of 120 6 On the HardyModbus Link page Display pull down menu selectFloatInverse The Weight value would be found in register 5 net or 6 gross Other registers are not float values so be aware of random numbers in other registers For example the above would be 8 registers f...

Page 65: ...eger value intothenon floatregisters 8 From the FUNCTION drop down list select Read Write registers or click button 23 to open the Write multipleregistersdisplay 9 Double click on the first register and the Enter Value box appears Enter the new value you wish to write to thisregister Ourexampleshowswritingavalueof 2 whichistheTarecommandnumber ...

Page 66: ... Guide Page 66 10 Click on OK to accept the value and click on the Send button to send it to the HI6600 ClickOKtothe ResponseOKmessage 11 Change the displaybackto FloatInverse andnotice thatourTarecommand has causedtheNetweightto changetozero ...

Page 67: ...hanism between masters and slaves it is also deterministic Therefore behavior of a Profibus system can be reliably predicted over time Profibus is designed to guarantee a deterministic response The length and timing of the I O data to be transferred from a single slave to a master is predefined in the slave s device data base or GSD file The GSD files of each device connected via the network slave...

Page 68: ...etting The board has a switch on it for turning on off the termination The switch is located next to the Profibus connector The switch and connector is also used for the Modbus RTU and the switch position is Center off termination for Profibus is to the right labeled T2 to the left is termination for Modbus RTU labeled T1 3 Click Save Parameters to save the entry 4 Youcan also readthe communicatio...

Page 69: ...s have been installed correctlyand satisfytheProfibus DPguidelinesforthedatatransmissionbaud rate s required Seethe CablingChapter ProfibusInstallationinthismanualfor Profibus DP cable specifications and cabling guidelines 2 Select the Node address for the HI 6600 as shown above This can be done before or after Initialization 3 Cycle power or perform the two previous steps before powering up your ...

Page 70: ...sentertoaccept 8 PressexitkeyuntildisplayreturnstotheSummaryDisplay InitializationProcedures onthePLC NOTE TheexamplesbelowcomefromtheSiemensStep7 SimaticManagerSoftware Yoursoftware will varyfromtheseprocedures Step7 isatrademarkoftheSiemensCorporation 1 Inthe Siemens Step 7 Simatic Manager open theHardwareCatalog 2 Click on the to expand the Additional Field Devices Folder 3 Click to expand the ...

Page 71: ... User Guide Page 71 4 Click OK to set the Node Address 5 The HI 6600 Series module appears in the Profibus Network 6 Click in the module properties at slot 1 In the catalog expand the module properties andmakeselectionfor 176bytesinandout ...

Page 72: ...lection has been made you should see the input and output words showing the associated addresses in the table as shown NOTE The HI6600 Series Input and Output Sizes areexpressed in 32 bit words with 44 wordsinputand44 wordsoutput for the common header and the 10 channels ...

Page 73: ...PLCandopenthe SelectDestination Moduledialogbox 8 Click OK to open the Select Station Address Dialog box then click OK again A status box will show the progress of configuration download to the PLC When the download is complete the HW Config dialog box should look something like this 9 InitializationisComplete ...

Page 74: ... series instrument On the HI 6110 optional display select the communication menu and use the UP or DOWN button to select the Modbus RTU submenu then select the Slave Address menu item The current Slave Address value will be displayed press the ENTER or the RIGHT button if the Slave Address needs to be modified Baud Rate Parameter No specific baud rate is specified for Modbus RTU the Baud Rate para...

Page 75: ...ven odd or off using the drop down menu On the HI 6110 optional display select the communication menu and use the UP or DOWN button to select the Modbus RTU submenu then select the Slave Address menu item The current Parity value will be displayed press the ENTER or the RIGHT button if the Parity needs to be modified 1 Setup a slave address assigned to the HI6600 series instrument fromthe communic...

Page 76: ...ostsignificantwordfirst Theparametervaluemaythenbereadfromregisters 4and5 againmostsignificantwordfirst Thisvaluemaybeinintegerorfloatingpoint format dependingontheparameter Thestatusregisterinthereplywillcontainthe lower16bitsof thesystemstatusword o Statuswordbit 0 A Derror o Statuswordbit6 0x40 Motionstatus o Statuswordbit15 0x8000 NotFound therequestedparameternumberdoes notexist 1 ZEROCMD Wri...

Page 77: ...Calibration_Fail 1 o Calibration_Fail_Motion 3 o Calibration_Fail_Adc_Error 4 o Calibration_Fail_Noc2 5 o Calibration_Fail_C2capeq 6 o Calibration_Fail_C2clones 7 o Code 2 indicates that the Calibration is in progress 0x1000 4096 decimal WRITE INTEGER CMD Set the value of an integer parameter Write 0x1000 in the command register 0 the parameter ID number in registers 2 3 and the desired value in r...

Page 78: ...he restore txt file can be generated in two ways 1 Use a saved copy of the parameters on a USB stick a Insert a USB stick into the HI 6600 Gateway Module b Save the parameters to a USB stick c Connect the USB to a PC or laptop d Find the params txt file within the model s sub directory e g HI 6600 params txt e Rename the params txt file to restore txt f Remove or Modify parameters in the txt file ...

Page 79: ...ressing ENTER jumps to the password prompt Configuration Display is active and the Mode Tare and Zerobuttons are active but the configuration button is disabled Pressing CONFIG jumps to the configuration password prompt ReadOnly Display is active and the Mode Tare and Zero buttons are active the configuration button is active but no parameters can be modified Calibration Display is active all butt...

Page 80: ...he ENTER button is pressed a password dialog box is shown on the screen If the correct password is entered the display is unlocked and operator can view the weight data and use the MODE button to change the weight between Gross and Net If the ENTER button is pressed again the Display Lock parameter is reset to ENABLED and the display blanked This security setting blanks the front screen so the cur...

Page 81: ...HI 6600 Series Modular Sensor System User Guide Page 81 Thedisplaylockflowchartbelowshowstheoptionsandfeatureswhenthedisplaylockis enabled Figure 1 Display Lock Flowchart ...

Page 82: ...ght on the Optional Front Panel display and to tare or zero the scale PressingtheENTERbuttonasecondtimereturnsthedisplaylockand keypadlocktotheiroriginal settings 3 ConfigurationPassword Thecurrentdisplaylock keypadlock andconfigurationlocksettingare saved The display lock is set to disabled and the MODE TARE and ZERO buttons are unlocked enabling the operator to view the current Gross or Net weig...

Page 83: ...edregardlessoftheconfiguration locksetting If the ENTER button is pressed the Enter Password page will appear on the display At this level of security the operator can enteroneoftwopossiblepasswords for the keypad lockortheconfigurationlock Thekeypadlockflowchartbelowshowstheoptionsandfeatureswhenthekeypadlockis enabled Figure 2 Keypad Lock Flowchart ...

Page 84: ...CONFIGbuttonisalsoenabledallowingtheoperatortoopenthe configuration menus Whentheoperatorexitstheconfigurationmenu thedisplaylockandkeypad lockaresettotheiroriginalsettings Ifno changestotheconfigurationlock orpasswordparametersweremadetheconfigurationlockisalsosettoits original locksettings otherwisethelatestconfigurationsecuritysettingsare used The Configuration Lock Whiletheconfigurationlockise...

Page 85: ...r password is entered by the operator ConfigurationPassword Thecurrentconfigurationlocksettingissaved TheCONFIGbuttonisalsoenabledallowingtheoperatortoopenthe configuration menus Whentheoperatorexitstheconfigurationmenu ifnochangestothe configuration lock or password parameters were made the configuration lock issettoitsoriginallocksettings otherwisethelatest configurationsecurity settingsisused ...

Page 86: ...rator is within the configuration menu These limit access to sensitive parameter settings such as calibration security settings and network settings If the operator has been given permission to access the configuration menu the operator will at a minimum be able to view all the parameters except the security parameters Figure 4 Parameters Lock Flow Chart ...

Page 87: ...sequence is entered the operator will be able to either enable or disable the security feature or change the password Note a password must consist of a 4 alphanumeric character sequence to be accepted as a valid password If an incorrect password is entered the menu will be returned to the security submenu The updated security features for the Read Only Lock and Calibration Lock will not be active ...

Page 88: ...enu Modifying the Read Only Parameters The security and calibration parameters have their own password protection The parameters discussed in this section are those listed under communication diagnostics display filter language operation and setup With the exception of the security and calibration parameters all parameters can be read by the operator once the operator is navigating inside the conf...

Page 89: ...ged modules or hardware immediately Always check to be sure that no loose parts are sitting on printed circuit boards or electrical connectors or wires when disassembling or reassembling Always protect printed circuit boards from electrostatic discharge ESD Always use approved ESD wrist straps and anti static pads AVERTISSEMENT Risque d explosion Ne pas déconnecter l équipement à moins que la sour...

Page 90: ... to aid you in troubleshooting and it provides a form for requesting additional information and answers to questions with no waiting on hold Located under the Support menu select the FAQs Customer Service is also available from 6 30AM to 5 30 PM Pacific Standard Time For direct factory support call Hardy Process Solutions Customer Service at Factory Technical Support in the US and Canada 1 800 821...

Page 91: ...ng Definition No Power or ARM not programmed HardyNet network failure Built in self test failure Low Power indication Normal operation Unit identification Unit being programmed Load cell current issue Measurement errors Hardy Gateway Module Green LED 1 off 2 off 3 off 4 off 5 solid 6 slow blinking 7 fast blinking 8 slow blinking 9 fast blinking Red LED off Solid Slow bllinking fast blinking off of...

Page 92: ...or negative change Reset either so the counts are more than 1 000 countsofeachother NotAllowed Valueenteredisoutsidetherangeallowed Tryanothervalue Need Cal with ITJBOX IT summing card is not installed Install an IT summing card then do a Calibration with the cardinstalledtoaccesstheITinformation Diagnostics DiagnosticsiscoveredextensivelyintheTroubleshootingSection Chapter8 Theavailableparameters...

Page 93: ...mallestmeasurementofthefiltersetting the internal analog to digital converter computer register WAVERSAVER TEST Thesenumbersalsoreflectweightchangeatthesmallestmeasurement theinternalanalog to digitalconverter computerregister TheinternalRAWA to D countsandfiltered A to D counts are displayed for a comparison A FAIL on the RAW counts and pass on the filtered counts indicates the WAVERSAVER filteri...

Page 94: ...oadsandnegativemillivolt readingsarenotshownasactualreadings but25 5mVforovervoltageand0 0fornegative voltage Youwillneedtousea multimeterwitha 200or300mVDCrangeto viewthe out ofrangevoltages RTZ ReturntoZero Test This check is to see if the scale returns to a zeroreading condition when it isempty Run thistestonlywhen thescale isempty When thescale iscalibratedat the ZERO or Referencezero thereisa...

Page 95: ...conds to settle Until it settles it will always show fail when the test is started If the browser times out during the test refresh your browser until the results appear NOTE Warning DonotinstallyourJunctionBoxorsummingcardinareassusceptibletohigh vibrations Therelaysonthecircuitboardcanchatterandaffectyourweightreadings ...

Page 96: ...HI 6600 Series Modular Sensor System User Guide Page 96 General Troubleshooting Flow Chart Index ...

Page 97: ...HI 6600 Series Modular Sensor System User Guide Page 97 A ElectricalandMechanicalReview ...

Page 98: ...HI 6600 Series Modular Sensor System User Guide Page 98 A1 CheckingforUnstableComponentsinaWeighingSystem ...

Page 99: ...HI 6600 Series Modular Sensor System User Guide Page 99 B Guidelines for Electrical Mechanical or Configuration Issues ...

Page 100: ...HI 6600 Series Modular Sensor System User Guide Page 100 B1 GuidelinestoVerifyElectricalInstallation ...

Page 101: ...HI 6600 Series Modular Sensor System User Guide Page 101 B2 GuidelinestoVerifyMechanicalInstallation ...

Page 102: ...HI 6600 Series Modular Sensor System User Guide Page 102 B3 VerifyConfiguration FilterSettingstoImproveStability ...

Page 103: ...HI 6600 Series Modular Sensor System User Guide Page 103 C IntegratedTechnicianandStabilityTestOverview ...

Page 104: ...HI 6600 Series Modular Sensor System User Guide Page 104 ENon ReturntoZero SystemwithITSummingCard ...

Page 105: ...mine the sensitivity and parameters for your load sensor use the load sensor certificate or read the C2 chip with the utility found under the Diagnostic menu Example A 3mV V Load sensor produces approximately 3 0000 mV V at rated load If the scale capacity is 1 000 lbs with 100 lbs of deadload when empty the load point mV V reading should measure 0 3000 mV V This number can be converted to mV by m...

Page 106: ...HI 6600 Series Modular Sensor System User Guide Page 106 G Calibration Errors During Calibration ...

Page 107: ...HI 6600 Series Modular Sensor System User Guide Page 107 H Mechanical Installation ...

Page 108: ...HI 6600 Series Modular Sensor System User Guide Page 108 J Electrical Inspection ...

Page 109: ...HI 6600 Series Modular Sensor System User Guide Page 109 K InstallationCheckPoints ...

Page 110: ...HI 6600 Series Modular Sensor System User Guide Page 110 M WeightProcessor sOptionalFrontDisplayBlankorLocked ...

Page 111: ...t calibration you can see the type of calibration and when it was done You can also check the graduation size operator ID and other configuration information and you can learn the serial number model number firmware revision number Diagnostictestingfromthe OptionalFrontPanel FromtheConfigurationmenu usethedownarrowtoselectDiagnosticsand pressEnter toopen theMenu This menu lists the tests youcan ru...

Page 112: ...arameterconfigurationintotheinstrumentyouwanttoconfigure orintoa textfileforstorage 1 Enter the IP address of that instrument into a Webbrowser to display its Home page 2 SelectOperation thenDiagnostics thenParameters asdescribedabove 3 Right click in the Parameter list 4 Click Select All 5 Right click again in the Parameter List 6 Click on Paste to replace the existing or default parameter settin...

Page 113: ...oportional to the load applied This can be done using either tension or compression type load sensors When the HI 6600 sends the load cell a 5 volt DC excitation signal that powers the load cell the force transducer generates a millivolt output proportional to the load 0 10mv DC for 2mv V load cells points or 0 15mv DC for 3mv V load sensor WeightProcessor This is part of the HI 6600 that among ot...

Page 114: ...215IT can also run the IT test if the user has one available To view this screen on your system see Diagnostics The number of load sensor s is based on the connections in the IT junction box Check the installation sequence in the box to determine which load sensor is number 1 2 and so on You can use the IT functions from either the Optional Front Panel or Web interface If you do not have the optio...

Page 115: ...bea selection torun theWeightand voltagetest Thattestwill displaytheindividualloadcellandloopbacktestresults RunningtheStabilityTestfromtheOptionalFrontPanel 1 FromtheDiagnosticmenu selectStabilityTestwithusethedownarrowandpress Enter TheHI6600runs thetestand showstheresults 2 Tosee the AD Raw Count and theA D Filtered selectthemfromthe menu 3 Press Exit to return to the TestMenu Stability Mean Va...

Page 116: ...htProcessoris0 25mV soareadingbetween0 25mV iswithinthenormalrange Areading outsidethisrangewouldnormallyindicatethatthe problemisexternaltothesystem mostlikelyimproperwiring If all the loadsensor readings are 0 00 something iswrong between the HI 6600 and the junction orsummingboxboxorwith thesumming orjunctionbox itself Eitherthecable isdisconnected orsomethingiscausingthejunctionboxtonottransmi...

Page 117: ...load cell and the junction box reference weight Raw variation for each load cell and the junction box reference weight WAVERSAVER variation for each load cell and the junction box reference weight Raw variation results pass fail for each load cell and junction box reference weight WAVERSAVER variation results pass fail for each load cell and junction box reference weight The Return to Zero RTZ res...

Page 118: ...2 16 00xx 49B0 RAW VARIATION CHAN0 16 00xx 49B1 RAW VARIATION CHAN1 16 00xx 49B2 RAW VARIATION CHAN2 16 00xx 49B3 RAW VARIATION CHAN3 16 00xx 49B8 RAW VARIATION JBOX REF1 16 00xx 49B4 RAW VARIATION CHAN4 16 00xx 49B5 RAW VARIATION CHAN5 16 00xx 49B6 RAW VARIATION CHAN6 16 00xx 49B7 RAW VARIATION CHAN7 16 00xx 49B9 RAW VARIATION JBOX REF2 16 00xx 49C0 WAVERSAVER VARIATION CHAN0 16 00xx 49C1 WAVERSA...

Page 119: ...to run the IT test for channel 2 into the Parameter ID register in the Common Header section of the unit This would set the 3rd register to a value of 16 0002 3197 2 Enter the value of 1 value to write into the Parameter value register in the Common Header section of the unit This would set the 4th register to a value of 1 3 Enter the Write command into the Command register in the Common Header se...

Page 120: ...000 read channel 2 command 6 Enter the parameter ID 16 0000 4990 parameter ID for the weight for 1st load cell on the 1st IT card into Parameter ID register in the Common Header section 3rd register 7 Read the value returned in your input table Parameter Value register 4th register in the Common Header section NOTE This will be a float data since this is a weight value being read 8 Change the Para...

Page 121: ...write their selections every module section will return data from Channel 1 The next two values Mx Reserved 1 and Mx Reserved 2 are used as padding so the user selectable OUTPUT table Bytes INPUT table Bytes Command 4 Command Echo 4 Aux Comm and Information 4 Command Status 4 Parameter ID 4 Parameter ID 4 Parameter Value 4 Parameter Value 4 Selected WPM1 M1 4 M1 Status 4 M1 reserved 1 4 M1 Net Wei...

Page 122: ...iples of 16 bytes representing 4 variables for each WPM in the HI 6600 system The first variable Module Reference x is used to select which WPM where x 0 to N the output table section is targeting the next two values Mx Reserved 1 and Mx Reserved 2 are used as padding so the user selectable read only parameters are aligned between the output and input tables The next value Mx Parameter ID is a use...

Page 123: ...igh Processing Modules WPMs A 32 bit value Module Status provides the current state of all the major functions within the selected Weight Processing Module WPM The top 5 bits provide the module number selected in the output table and the next 3 bits are a simple cyclic measurement update count which will increment by a count of one every time a new measurement value is taken following a 0 to 7 the...

Page 124: ...mple Cmd 0x64 100 Cal Low Cmd 0x65 101 Cal High Cmd 0x66 102 C2 Cal Cmd 0x1000 4096 Write Integer Cmd 0x1001 4097 Write Float Cmd 0 READPARAMCMD Toreadaparameter writea 0tothecommandregister register 0 and writetheparameternumberintheparameterIDnumberinregisters2 and3 mostsignificantwordfirst Theparametervaluemaythenbereadfromregisters 4and5 againmostsignificantwordfirst Thisvalue maybeinintegeror...

Page 125: ...on o Calibration_Fail 1 o Calibration_Fail_Motion 3 o Calibration_Fail_Adc_Error 4 o HardcalFailCounts8 notenoughcountsbetweenhardcalhiandhardcallo 0x66 102decimal C2CALCMD Writea0x66hextothecommandregisterto performaC2 calibration o Calibration_Fail 1 o Calibration_Fail_Motion 3 o Calibration_Fail_Adc_Error 4 o Calibration_Fail_Noc2 5 o Calibration_Fail_C2capeq 6 o Calibration_Fail_C2clones 7 0x1...

Page 126: ...ubMenu Parameter Name Param ID R W defaults value Communication EthernetTCP Enable DHCP 0x3107 r w 0 off Communication EthernetUDP Hardy Port 0x3181 r w 1024 Communication ModbusRTU MODBUS Baud Rate 0x3201 r w 3 9600 Communication ModbusRTU MODBUS Parity 0x3202 r w 1 even Communication ModbusRTU MODBUS Slave Address 0x3203 r w 3 Communication Scoreboard Scorebaord Baud Rate 0x3281 r w 3 9600 Commu...

Page 127: ... w 0 00 Menu SubMenu Parameter Name Param ID R W defaults value Security Display Calibration Lock Enable 0x7106 r w 0 disabled Security Display Configuration Lcok Enable 0x7107 r w 0 disabled Security Display Display Lock Enable 0x7108 r w 0 disabled Security Display Keypad Lock Enable 0x7109 r w 0 disabled Security Display Read Only Lock Enable 0x710A r w 0 disabled Security Display HardyNet Pass...

Page 128: ...HI 6600 Series Modular Sensor System User Guide Page 128 ...

Page 129: ...s II Diagrams NOTE FullsizeIIDiagramsareavailableontheHardyProcessSolutionswebsiteunder products WeightProcessors HI6600 SelecttheDocs Programstabtolocateand downloadthe drawingsyoudesire The following pages show II diagrams for the Hardy Gateway Module and the Weight Processing module ...

Page 130: ...HI 6600 Series Modular Sensor System User Guide Page 130 Image of HI 6600 Hardy Gateway Module II Diagram ...

Page 131: ...HI 6600 Series Modular Sensor System User Guide Page 131 Image of HI 6610 Weight Processing Module II Diagram ...

Page 132: ...HI 6600 Series Modular Sensor System User Guide Page 132 OptionalHI6110DisplayPanelMountingTemplate ...

Page 133: ...0139 09 0 2 9 pin Load Cell Connector 1 6032 0082 0 CableAssy EthernetPatch Cat5E 1 Black oneperweightmodule HI 6600 Hardy Gateway Module 2140 0092 0 J1 3 pin Power Connector 1 2140 0139 9 J3 9 pin Serial Connector 1 6032 0082 0 CableAssy EthernetPatch Cat5E 1 Black oneperweightmodule Optional Display HI 6110 MonochromeDisplay 1 2140 0141 07 0 JX 7pinOptionalDisplayassembly 1 0509 0536 10 0 10ftDi...

Page 134: ...ds To connect more than one load cell to a Hardy HI 6610 WPM module you will need a summing card or junction box to aggregate the signals to provide a singular weight reading While a platform bench or floor scale has a built in summing card to perform this function load cells need an external Summing Card or Junction Box Junction Box Wiring Diagram ...

Page 135: ...age Excitation monitor is the current draw on the excitation voltage from the weight controller When using an external power supply the excitation monitor will not function properly The internal excitation voltage is not being used therefore no current draw and the excitation monitor will improperly report a failure HI 6010 Summing Box Diagram NOTE When connecting a Hardy Summing Box to a HI 6610 ...

Page 136: ...iers and do not come with any glands or hole plugs A single HI 6020 Summing Box supports up to 4 load cells To connect two HI 6020 Summing Boxes together to support between 5 and 8 load cells use the TB6 Auxiliary connection between boxes and order one of the summing boxes with six holes The HI 6020 Junction Box is UL and CE compliant and is rated for installation in Hazardous Locations HI6020IT S...

Page 137: ...lutions are EASIER to install integrate commission diagnose and maintain Want MORE PRODUCTIVITY at the LEAST TOTAL COST to own Call Hardy to discover how Today 9440 Carroll Park Drive San Diego CA 92121 Telephone 1 800 821 5831 FAX 858 278 6700 Web Address http www hardysolutions com Hardy Process Solutions Document Number 0596 0333 01 REV D Copyright 2014 2017 Hardy Process Solutions All Rights R...

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