HARBEN E Series Operation & Maintenance Manual Download Page 2

Page: 2 / 80

Operation & Maintenance Manual for:

UNIT:

E-180/E-Series Trailer Jetter

– R/1 (B11238/A)

ISSUE DATE:

6/20

ISSUE No:

AMENDMENTS

Change

Changes

Date

Signature

NEW ADDITION

11/16

TWC

Changes to update safety information

06/17

Tier 4 final engine with Murphy and Tele Radio

8/18

SAS

Changes to BOM

11/18

Added wheel lugnuts check

04/19

Updated warranty policy

10/19

Changed order of sections. Provided part #

5/20

Added Bypass Valve section, updated tires

6/20

Updated manual to code

6/20

Summary of Contents for E Series

Page 1: ... of Supply Section 3 Technical Data Section 4 Operation Section 5 Routine Maintenance Section 6 Fault Finding Section 7 Harben P Type Pump Section 8 Circuit Diagrams Section 9 Engine Section 10 Parts List Spares Auxiliary Components Section 11 Service Documents Section 12 Warranty Certification Section 13 Tire Safety Section 14 Health and Safety Manual 903 1308 Read the Health and Safety Manual be...

Page 2: ... ADDITION 11 16 TWC 2 Changes to update safety information 06 17 AH 4 Tier 4 final engine with Murphy and Tele Radio 8 18 SAS 5 Changes to BOM 11 18 JJ 6 Added wheel lugnuts check 04 19 JJ 7 Updated warranty policy 10 19 JJ 8 Changed order of sections Provided part 5 20 GT 9 Added Bypass Valve section updated tires 6 20 GT 10 Updated manual to code 6 20 GT ...

Page 3: ...ATA 14 3 1 2 MAIN COMPONENTS 15 3 1 3 ANCILLARIES 15 3 1 4 SERVICES REQUIRED 15 3 2 TECHNICAL DESCRIPTION 16 3 2 1 PRIMARY COMPONENTS 16 3 2 2 ENGINE MONITORING 16 OPERATION 17 4 1 OPERATING CONDITIONS 17 4 2 DAILY CHECKS 17 4 3 PRE START CHECKS PROCEDURES 17 4 4 CONTROL PANEL LAYOUT AND FUNCTION 18 4 4 1 CONTROL KEYS 18 4 4 2 TOGGLE SWITCH OPERATION 18 4 4 3 SCREEN LAYOUTS 19 4 5 RUNNING THE ENGI...

Page 4: ... ELECTRICAL 34 6 2 FAULT FINDING HYDRAULIC 35 6 3 PUMP FAULT FINDING 36 6 4 SELECTOR FAULT FINDING 38 PUMP 39 CIRCUIT DIAGRAMS 40 8 1 WATER CIRCUIT FOR E180 40 8 2 HYDRAULIC CIRCUIT FOR E180 40 ENGINE 41 PARTS LIST SPARES 42 10 1 INTRODUCTION 42 10 2 ORDERING SPARE PARTS 42 10 3 ROUTING MAINTENANCE CONSUMABLE ITEMS 42 10 4 CONSUMABLE COMPONENTS 42 10 5 PARTS LIST 43 10 5 1 E180 REMOTE 43 10 5 2 E1...

Page 5: ...OF MAJOR COMPONENTS 73 12 3 LIMITATIONS OF WARRANTY 75 TIRE SAFETY 76 13 1 TIRE INFORMATION 76 13 2 TIRE MAINTENANCE 76 13 3 TIRE SAFETY 77 13 4 TRAILER COMPONENT AND SAFETY 77 13 4 1 BREAKAWAY CABLE 77 13 4 2 ELECTRONIC BRAKES 77 13 4 3 TRAILER HITCH 77 13 4 4 TRAILER LIGHTS 77 13 5 REPORTING SAFETY DEFECTS 78 ...

Page 6: ...ult in death or serious injury This will only be shown for the most extreme cases It is imperative that these symbols are paid attention to as to avoid any sort of injury Notices Carefully read the notices of this manual because they give important information concerning safe installation use and maintenance Familiarize yourself with the workings of the machine to rapidly switch it off and elimina...

Page 7: ...the information provided here so that you understand how to make the most of the equipment and use it in accordance with the instructions Harben jetters are powerful pieces of industrial equipment and should only be operated by competent users who understand that serious injury or death can occur through misuse The Jetters described in this operation and maintenance manual are intended to be used ...

Page 8: ... ancillaries Section 7 Harben P Type Pump Details of the pump and gearbox assembly Section 8 Circuit diagrams Electrical Details This section includes the Hydraulic and water circuits of the Jetter Section 9 Diesel Engine This section provides part details of the diesel engine Section 10 Parts list Spares Auxiliary Components How to identify and order spares auxiliary components Section 11 Service...

Page 9: ...that filters the water to approximately 80 microns The P Type 8 22 radial piston high pressure diaphragm pump is driven by an industrial diesel engine through a 2 1 reduction gearbox The water is directed by a divert valve to a hydraulically driven hose reel with up to 500 feet of hose or at low pressure dumped back to tank The system is protected from over pressurization by a safety relief bursti...

Page 10: ...8 Fig 2 1 E180 Remote Primary Components ...

Page 11: ...9 Fig 2 2 E180 Manual Primary Components ...

Page 12: ...10 Fig 2 3 E Series Remote Primary Components ...

Page 13: ...11 Fig 2 4 E Series Manual Primary Components ...

Page 14: ...12 Fig 2 5 ET180 Remote Primary Components ...

Page 15: ...13 Fig 2 6 ET180 Manual Primary Components ...

Page 16: ... Shaft dia 30 mm Shaft length 65 mm Cylinder options 8 Power rating nominal 45 hp Plunger diameter 22 mm Shaft speed 1250 rpm Maximum pressure Up to 4000 psi 280 bar Max flow rate Up to 18 USG min 70 lpm Crankcase lubrication Fully immersed Oil capacity 1 3 USG Weight 176 lb Recommended crankcase oil Shell Morlina 150 or Tellus 150 see section 6 Max inlet temperature 77 F ...

Page 17: ...5 gal capacity 750 gallon is optional Supply filter 042134 Hypro line strainer 170 micron mesh Monitoring control Standard engine controller and throttle Pressure control and safety 011046 Pressure disc white 4000 psi 011047 Pressure disc black 5000 psi Hot ambient temperature ________________________________________________________________________ 3 1 4 Services Required Mains water supply Positi...

Page 18: ... as a reservoir to ensure the water is settled and non turbulent This allows a smooth uninterrupted supply with a positive head of pressure to the inlet maximizing the full potential of the pump The pressure valve directs high pressure water to the main jetting hose or diverts it back to the tank The control panel includes the engine controller pressure gauge throttle high pressure selector jump j...

Page 19: ... 11 Serious injury can occur from ice bullets H S Sections 3 and 7 2 Only operate the machine in a well ventilated area H S Sections 3 8 9 and 12 3 Ensure the towing vehicle and trailer hand brakes are applied H S Sections 3 11 and 13 4 To fill water tank connect water supply to the hydrant fitting on the street side of the trailer NOTICE To comply with water authority bylaws never fill the tank b...

Page 20: ...l Keys 4 4 2 Toggle Switch Operation Engine stop Water on Speed down Menu exit Menu password access Menu down key Radio on off screen Engine start Menu up key Operating screen Enter button Light switch Light fuse 12V charge point Control panel fuse Power on switch ...

Page 21: ...creen Layouts Starting splash screen Password screen Manual Confirmation Screen Software version Password screen Use enter up and down buttons to enter password Run screen entry 2010 Minor programme updates 1111 ...

Page 22: ...ine speed Harben contact number Water on indication Main run screen access by pressing menu exit key Remote enable control screen Enter button will toggle between function Run detail screen access via the up and down keys ...

Page 23: ... 4 6 1 Switch on unit using toggle switch 2 The control system will go through a prestart glow plugs 3 Enter password 2010 to enter 4 You will now enter the run screen 5 Ensure the open ended high pressure hose is in a safe position preferable within sight of the operator at the control panel H S Sections 3 and 6 6 Press the engine start button 7 The engine will now start and run in idle 8 The use...

Page 24: ... in idle 11 The user can now increase and decrease the speed of the engine using the engine up and down speed on the handset 12 Increase the speed of the engine and when it is safe to turn the water on press the water on button on the handset 13 The engine speed and pressure can now be increased and decreased using speed up and speed down button 14 Manual mode will not operate when radio mode is s...

Page 25: ...rben high pressure pump which increases the effective duct cleaning distance up to and often beyond 500ft The Jump Jet operation will help the jet to travel further up the duct When required the operator can switch on the Jump Jet to create a cyclic vibration in the jetting hose The vibration travels along the entire length of the hose reducing friction between itself and the duct wall and allowin...

Page 26: ... 4018 model with X 500 of jetting hose this will allow you to achieve a performance of 4 000 PSI and up to 18 GPM Anytime there is a need to reduce the amount of water flow to the nozzle especially in applications that require the use of Mini Jet Kits that use 3 16 and even 1 8 mini hoses use of the bypass valve helps divert some of the water back to the tank which lessens the load on the engine a...

Page 27: ...nning Therefore when a jetting operation is finished wind in the hose before shutting down the engine Wind in the hose before you intend to empty the tank CAUTION If the hose becomes stuck in the drain the hydraulic hose reel should NOT be used as a winch to try and free it and the towing vehicle should NEVER be driven away to drag the hose clear This will put severe strain on the reel framework w...

Page 28: ... the following precautions to avoid frost damage 4 11 1 To Anti Freeze the Machine with an Antifreeze Tank 1 The valves to control the antifreeze procedure are located as shown 2 Shut the tank isolation valve 3 The handle for the 3 way ball valve should be in the vertical position 4 Open the tank drain valve 5 Put the jump jet valve into the off position Anti freeze valve Drain valve Tank isolatio...

Page 29: ...tart the engine and allow the antifreeze to circulate Briefly about 2 seconds move the selector valve from HIGH PRESSURE to DUMP and back to HIGH PRESSURE use water on button for radio system Briefly about 4 seconds put the jump jet valve into the On position and then return to the Off position See picture below 14 Stop the engine 15 Manually rewind the hose back on the reel and lock in position 4...

Page 30: ...the normal manner DO NOT ATTEMPT TO JET ANY REMAINING ANTIFREEZE SOLUTION INTO A CONTAINER NOTICE If the pump is frozen up on no account should the unit be started until it has been thoroughly thawed NOTICE When the engine starts the pump will be pumping fluid and may be under pressure ...

Page 31: ...rs Inspect tanks and fittings for leaks thoroughly clean flush through with hot water more than 158 F Tighten any loose joints Grease the hydraulic hose reel bearing blocks Check condition of 12volt start battery Grease battery terminals for protection Check alternator belt Yearly 300 hours Intermediate service of engine gearbox and pump required Contact Harben Inc Closely inspect the structural i...

Page 32: ...with the Jetter switched OFF H S Section 11 1 Check condition of inlet water filter element Clean or replace Harben part no 042 134 Unscrew the bowl to remove the mesh Harben part no 903 245 Take precautions so as not to lose the sealing ring Harben part no 903 300 ...

Page 33: ...ous injury Do not attempt to repair or secure any hose while the high pressure pump is running H S Sections 3 and 6 With the Jetter running 4 Make further inspection for leaks If a leak is observed shut down immediately and report the leak to a supervisor or manager 5 Check all lugnuts on both tires and torque to approximately 90 lbs ft 6 The green wheel lug indicators should be pointing in the ri...

Page 34: ...TROL Hyspin AWS 150 5 4 Burst Discs When carrying out any maintenance overhaul of the pump always ensure the correct burst disc for its working pressure is fitted H S Section 5 The available burst discs are as follows Colour Code Part Number For Maximum Working Pressure Yellow 011019 125 bar 1800 psi Blue 011020 140 bar 2000 psi Red 011021 175 bar 2500 psi Purple 011022 210 bar 3000 psi Green 0110...

Page 35: ...33 Burst disc holder showing White burst disc ...

Page 36: ...convenience Also covered at 6 3 overleaf is a diagnosis of selector valve problems 6 1 Fault Finding Electrical As part of the control system there is a detailed log of all electrical alarms and shutdowns These will range from oil pressure to CanBus failure To access this menu use the following instructions 1 Enter 1111 into the low password screen a Main menu b Systems settings c Event history 2 ...

Page 37: ...single gun unit Clean the items and flush out the delivery line Replace the nozzle Replace the hose Adjust to correct speed Replace if necessary Replace with standard choke Low water level Blocked or dirty pre filters Faulty ball valve assembly Wrong seat in ball valve assembly Low inlet pressure Clean or replace elements Replace if necessary Replace the seat if necessary Increase pressure Pump no...

Page 38: ...rs replace as necessary 1 Loss of crankcase oil through high pressure hose Loss of pump pressure Pump not running evenly Inlet restriction may have been caused through o Blocked filters o Kinked inlet hose o Worn or damaged inlet valves o Excessive inlet hose length Pump has been frozen Clear restriction Check inlet valves replace as necessary Check diaphragms replace as necessary Replenish oil Mi...

Page 39: ...phragm A B C Impression of the baffle on diaphragm Reason It has been inflated 4 small impressions cause more damage on the inside than on the outside Reason the diaphragm has pumped through mandrel delivery holes Shear through wall of diaphragm ...

Page 40: ...ing through the worn seat back to tank Replace the seats and the plug if also damaged If water leaks along spindle and past lever O ring and back up ring failure along shaft Replace O ring and back up ring 013 021 023 001 Water leaking along the gland nut thread Leaking selector seal Replace seal 012 095 ...

Page 41: ...39 Pump Refer to the P Type Service Manual Part No 061 352 included with your Jetter ...

Page 42: ...40 Circuit Diagrams For wiring diagrams relating to the engine refer to your engine handbook supplied with your Jetter 8 1 Water Circuit for E180 8 2 Hydraulic Circuit for E180 ...

Page 43: ...41 Engine A copy of the Engine Manufacturer s Operators Handbook is supplied with this equipment ...

Page 44: ...on in this section To identify components for the pump or engine etc refer to the relevant parts in this manual 10 2 Ordering Spare Parts Order spare parts from Harben Inc 2010 Ronald Reagan Blvd Cumming GA 30041 Tel 770 889 9535 Fax 770 887 9411 email sales harben com www harben com 10 3 Routing Maintenance Consumable Items See Section 5 10 4 Consumable Components See Section 5 ...

Page 45: ...704 068 REV B Gearbox Coupling FEMALE 1 023093 PART 4 NEUPEX B140SAME AS 480 009 327 Gearbox Coupling MALE 2 023097 ADAPTOR 1 4 NPTM x 6 JICM 2 033010 SEAL DOWTY 1 2 3 033013 SEAL DOWTY 3 8 4 033015 SEAL DOWTY 1 1 041044 PLUG SQUARE HEAD 1 2 2 042134 POLYPROPYLENE 1 1 4 FPTSTRAINER 1 043057 DUMP DIFFUSER 3 043140 BLACK 2 SQUARE 11GA ABS INSERT CAPS 8 043177 MALE PIPE x HOSE BARB2 x 2 NYLON ONLY 1 ...

Page 46: ...2 903076 ELBOW 2 M x 2 BARB NYLON 1 903092 REDUCER 2 x 1 1 4 POLY 1 9031041 LABEL NOTICE JETTER PERFORMANCE 4000 PSI 1 9031042 LABEL WARNING UNBLOCKING PIPES 1 9031043 LABEL WARNING NEVER PLACE YOUR HANDS NEAR LEAKS 1 9031044 LABEL WARNING ALWAYS WINTERIZE 1 9031045 LABEL SAFETY FIRST 1 9031046 LABEL CAUTION HOT SURFACE 1 9031047 LABEL NEVER ALLOW ANTIFREEEZE 1 9031048 LABEL WARNING DO NOT OPERATE...

Page 47: ... 2 2 9031249 HOSE ASSY 451TC 3906 6 6 4 x 22 5 1 9031250 HOSE ASSY 451TC 3906 6 6 4 x 26 1 9031287 2 X 2 ANTIFREEZE RECIRCULATION LABEL 1 9031307 LABEL CAUTION NOZZLES MAY OVER PRESSURE REV ENGINE SLOWLY 1 903134 HOLE PLUG 5 903139 U BOLT 1 1 2 PIPE 2 903148 HOSE CLAMP 32 2 903149 CLAMP HOSE 28 1 903150 CLAMP HOSE 16 1 903151 CLAMP HOSE 04 4 903152 ADAPTOR ASSY 2 TO 3 4 GH 1 903153 ALUMINUM QUICK ...

Page 48: ...H D MOUNT 2 903690 COVER HDPE E180 REEL 1 903705 NIPPLE 2 x 6 1 903706 CAP RUBBER 2 A F TANK 1 903719 LED TAILLIGHT L H 1 903720 LED TAILLIGHT R H 1 903721 LED LIGHT BAR 1 903722 LED AMBER MARKER LIGHT 4 903780 WHEEL CAP STAINLESS STEEL 8 LUG 2 903781 CHROME LUG NUT 16 903783 RUBBER SEAL PER FOOT 4 903784 ENCLOSED ADJUSTABLE DRAW LATCH 1 903786 HOSE ASSY 451TC 3906 6 6 4 x 56 1 903787 HOSE ASSY 45...

Page 49: ...R CAM FOLLOWER 3 Z094 ANTI SIPHON BRACKET POWDER COATED BLACK 1 Z1113 SHIPPING STAND LONG TUBE 1 Z1115 SHIPPING STAND CIRCLE 1 Z132 PIVOT REEL BRG PLATE LOWER 1 Z133 PIVOT REEL BRG PLATE MID 1 Z135 PIVOT REEL BRG PLATE UPPR 1 Z594 BRACKET HYDRAULIC SELECTOR AND VALVE POWDER COATED BLACK 1 Z710 TANK FUEL ALUMINUM 17 GAL 1 Z894 TANK HYDRAULIC ALUMINUM 1 Z954A BRACKET REMOTE TEE PAINTED BLACK 1 ...

Page 50: ...LENE 1 1 4 FPTSTRAINER 1 043057 DUMP DIFFUSER 2 043140 BLACK 2 SQUARE 11GA ABS INSERT CAPS 8 043177 MALE PIPE x HOSE BARB2 x 2 NYLON ONLY 1 043201 MALE PIPExHOSE BARB1 1 4 NYLON ONLY 1 055024 HOSE 1 2 ID NYLOBRAID 30 057021H JUMP JET KIT FOR E180 UNITS 1 061027 LABEL HARBEN 2 061880 PEEL AWAY SAFETY STICKER 1 900111 ADAPTOR 1 2 NPTM x 1 2 NPTM 1 900139 ADAPTOR 1 2 NPTM x 1 2 FEMALE SWIVEL 1 900186...

Page 51: ...RPHY MPC20 KUBOTA D1803TI SINGLE AXLE TRAILERS MANUAL EPS9197X 14 14 1 9031088 MPC 20 R2 POWER CORE CONTROLLER 1 9031089 GASKET FOR MPC 20 CONTROLLER 1 9031090 ML2000 INTERNAL HARNESS FOR MPC 20 CONTROLLER 1 9031102 PRESSURE TRANSDUCER 0 5000PSI 4 20mA DIN CONNECTOR 1 4 NPT MALE 1 903113 NIPPLE 1 1 4 x 4 1 9031195 SAFETY LABEL SET RED WHITE SQUARE DIESEL UNITS 1 9031201 GREEN LUG NUT WHEEL NUT IND...

Page 52: ...FOOT 1 903249 HYDRAULIC MOTOR BRACKET POWDER COATED BLACK 1 903250 HOSE REEL SPACER 1 903284 NIPPLE SCH 80 PVC 2 x 3 LONG 1 903285 TEE PVC 2 B2000 1 903286 2 BALL VALVE 1 903287 ELBOW 2 M x 2 F NYLON 1 903358 BATTERY 775DT 1 903389 ELBOW 1 1 4 MALE TO BARB 2 903451 CAM FOLLOWER 1 3 4 3 903453 FITTING GREASE ALEMITE 1633 STYLE 3 903491 SWITCH BREAKAWAY ELEC BRK 1 903520 12V OUTLET CAP 1 903523 18GA...

Page 53: ... 903818 LED MULTI MOUNT AMBER STROBE LIGHT 1 903824 FENDER FILM 2 903825 HOSE REEL HARBEN SPEC RXX60 0574 1 903826 CHROME WHEEL AND TIRE E180 E45 8 LUG 2 903882 ENGINE KUBOTA D1803TI TIER 4 FINAL ENCLOSED 1 903914 KIT PARTS FOR E180 MANUAL 1 904008 HOSE FEED GUIDE ASSEMBLY STANDARD E180 PAINTED BLACK 1 904029 FRAME DTK 375 E 180 TIER 4 FINAL 1 904039 MANIFOLD KIT 1 Z067 SPACER CAM FOLLOWER 3 Z093 ...

Page 54: ...NPTM x 6 JICM 3 033010 SEAL DOWTY 1 2 2 033013 SEAL DOWTY 3 8 6 033015 SEAL DOWTY 1 1 041021 PLUG SQUARE HEAD 1 4 1 041044 PLUG SQUARE HEAD 1 2 1 042134 POLYPROPYLENE 1 1 4 FPTSTRAINER 1 043057 DUMP DIFFUSER 2 043057 DUMP DIFFUSER 1 043140 BLACK 2 SQUARE 11GA ABS INSERT CAPS 6 043177 MALE PIPE x HOSE BARB2 x 2 NYLON ONLY 3 043201 MALE PIPExHOSE BARB1 1 4 NYLON ONLY 1 055024 HOSE 1 2 ID NYLOBRAID 2...

Page 55: ... UNBLOCKING PIPES 1 9031043 LABEL WARNING NEVER PLACE YOUR HANDS NEAR LEAKS 1 9031044 LABEL WARNING ALWAYS WINTERIZE 1 9031045 LABEL SAFETY FIRST 1 9031046 LABEL CAUTION HOT SURFACE 1 9031047 LABEL NEVER ALLOW ANTIFREEEZE 1 9031048 LABEL WARNING DO NOT OPERATE WITH CANOPY OPEN 1 9031049 LABEL DANGER WATER JETS CAN CAUSE FATAL INJURIES 1 9031050 LABEL WARNING JETTER HOSES 1 9031051 LABEL WARNING PP...

Page 56: ...LABEL CAUTION NOZZLES MAY OVER PRESSURE REV ENGINE SLOWLY 1 903134 HOLE PLUG 3 903139 U BOLT 1 1 2 PIPE 2 903146 NIPPLE TN51212 3 4 NYLON 2 903148 HOSE CLAMP 32 4 903149 CLAMP HOSE 28 1 903150 CLAMP HOSE 16 1 903151 CLAMP HOSE 04 5 903152 ADAPTOR ASSY 2 TO 3 4 GH 1 903153 ALUMINUM QUICK COUPLING 2 PART A 1 903167 U BOLT 2 PIPE 1 903172 TEE 1 1 4 B1140 1 903175 CLAMP HOSE 20 1 903175 CLAMP HOSE 20 ...

Page 57: ...BER SEAL PER FOOT 4 903784 ENCLOSED ADJUSTABLE DRAW LATCH 1 903786 HOSE ASSY 451TC 3906 6 6 4 x 56 1 903787 HOSE ASSY 451TC 3906 6 6 4 x 60 1 903789 HOSE ASSY 471TC 3906 10 10 8 x 62 1 903790 HOSE ASSY 471TC 3906 10 10 8 x 80 1 903791 HOSE ASSY 471TC 3906 10 10 8 x 93 1 903802 HOSE 1 1 4 NYLOBRAID 4 903802 HOSE 1 1 4 NYLOBRAID 4 903806 TOGGLE SWITCH 1 903816 FULTON JACK F2 1600LBS 1 903818 LED MUL...

Page 58: ...56 Z710 TANK FUEL ALUMINUM 17 GAL 1 Z894 TANK HYDRAULIC ALUMINUM 1 Z954A BRACKET REMOTE TEE PAINTED BLACK 1 ...

Page 59: ...1 4 FPTSTRAINER 1 043057 DUMP DIFFUSER 2 043140 BLACK 2 SQUARE 11GA ABS INSERT CAPS 8 043177 MALE PIPE x HOSE BARB2 x 2 NYLON ONLY 3 043201 MALE PIPExHOSE BARB1 1 4 NYLON ONLY 1 055024 HOSE 1 2 ID NYLOBRAID 20 057021H JUMP JET KIT FOR E180 UNITS 1 061027 LABEL HARBEN 3 900111 ADAPTOR 1 2 NPTM x 1 2 NPTM 1 900186 TEE 1 2 MALE FMALE FMALE 1 900225 BARBED FITTING 90 DEGREE ELBOW 1 4 HOSE x 1 4NPT 2 9...

Page 60: ...88 MPC 20 R2 POWER CORE CONTROLLER 1 9031089 GASKET FOR MPC 20 CONTROLLER 1 9031090 ML2000 INTERNAL HARNESS FOR MPC 20 CONTROLLER 1 9031102 PRESSURE TRANSDUCER 0 5000PSI 4 20mA DIN CONNECTOR 1 4 NPT MALE 1 903113 NIPPLE 1 1 4 x 4 1 9031195 SAFETY LABEL SET RED WHITE SQUARE DIESEL UNITS 1 9031201 GREEN LUG NUT WHEEL NUT INDICATOR 13 16 16 9031202 BATTERY CABLE E180 POSITIVE 24 IN 1 9031203 BATTERY ...

Page 61: ...03284 NIPPLE SCH 80 PVC 2 x 3 LONG 1 903285 TEE PVC 2 B2000 1 903287 ELBOW 2 M x 2 F NYLON 1 903358 BATTERY 775DT 1 903389 ELBOW 1 1 4 MALE TO BARB 2 903491 SWITCH BREAKAWAY ELEC BRK 1 903520 12V OUTLET CAP 1 903523 18GA GALVANIZED SHEET48 x96 CUT TO 2 x96 1 903528 10 GAL ANTI FREEZE TANK ONLY 1 903597 PLUG 7 WAY 1 903599 AXLE ELEC BRAKE HGR 104 00 K71 358 00 1 903647 BATTERY BOX 11 x 6 3 4 x 8 1 ...

Page 62: ... ENGINE KUBOTA D1803TI TIER 4 FINAL ENCLOSED 1 904008 HOSE FEED GUIDE ASSEMBLY STANDARD E180 PAINTED BLACK 1 904040 FRAME E SERIES TIER 4 FINAL MURPHY 1 Z093 PLUMBING BRACKET 1 Z094 ANTI SIPHON BRACKET POWDER COATED BLACK 1 Z1113 SHIPPING STAND LONG TUBE 1 Z1115 SHIPPING STAND CIRCLE 1 Z710 TANK FUEL ALUMINUM 17 GAL 1 Z894 TANK HYDRAULIC ALUMINUM 1 ...

Page 63: ...SEAL DOWTY 1 2 2 033013 SEAL DOWTY 3 8 4 033015 SEAL DOWTY 1 1 041044 PLUG SQUARE HEAD 1 2 2 042134 POLYPROPYLENE 1 1 4 FPTSTRAINER 1 043057 DUMP DIFFUSER 3 043140 BLACK 2 SQUARE 11GA ABS INSERT CAPS 11 043177 MALE PIPE x HOSE BARB2 x 2 NYLON ONLY 3 043201 MALE PIPExHOSE BARB1 1 4 NYLON ONLY 1 055024 HOSE 1 2 ID NYLOBRAID 30 055024 HOSE 1 2 ID NYLOBRAID 20 057021J JUMP JET KIT FOR ET180 TANDEM UNI...

Page 64: ...M x M 4 900339 ADAPTOR ELBOW 8 JIC MALE x SWIVEL FEMALE 2 900340 ADAPTOR ELBOW BRASS 1 2 NPT MALE x 1 2 BARB 2 900340 ADAPTOR ELBOW BRASS 1 2 NPT MALE x 1 2 BARB 3 903001 9 DRAIN JET EXTENSION 1 903058 ADAPTOR 1 2 NPTM x 10 JICM 6 903076 ELBOW 2 M x 2 BARB NYLON 3 903092 REDUCER 2 x 1 1 4 POLY 1 9031041 LABEL NOTICE JETTER PERFORMANCE 4000 PSI 1 9031042 LABEL WARNING UNBLOCKING PIPES 1 9031043 LAB...

Page 65: ...4 SLIP FOR WATER TANK SIGHT TUBE 2 9031238 SLOTTED SPRING PINS FOR SIGHT TUBE 2 903124 I D PLATE FOR TRAILER 1 9031248 1 1 4 CLEAR PVC WATER TANK SIGHT SOCKET ADAPTOR 2 2 9031249 HOSE ASSY 451TC 3906 6 6 4 x 22 5 1 9031250 HOSE ASSY 451TC 3906 6 6 4 x 26 1 9031257 471TC 3906 10 10 8 165 1 9031283 2 PVC SOCKET BALL VALVE 1 9031287 2 X 2 ANTIFREEZE RECIRCULATION LABEL 1 9031307 LABEL CAUTION NOZZLES...

Page 66: ...LE 3 903491 SWITCH BREAKAWAY ELEC BRK 1 903520 12V OUTLET CAP 1 903523 18GA GALVANIZED SHEET48 x96 CUT TO 2 x96 0 5 903528 10 GAL ANTI FREEZE TANK ONLY 1 903529 LABEL AXLE 1 903597 PLUG 7 WAY 1 903599 AXLE ELEC BRAKE HGR 104 00 K71 358 00 2 903647 BATTERY BOX 11 x 6 3 4 x 8 1 903667 PIVOT HOSE REEL LOCKING PIN 3 4 x 2 EFF RING PIN 1 903681 1 2 STR FxF 5000 PSI SUPER SWIVEL JOINT 4 903686 VALVE 1 2...

Page 67: ... HOSE REEL HARBEN SPEC RXX60 0574 1 903826 CHROME WHEEL AND TiRE E180 E45 8 LUG 4 903837 HOSE ASSY F451TC 3906 8 8 6 64 2 903882 ENGINE KUBOTA D1803TI TIER 4 FINAL ENCLOSED 1 903906 HOSE ASSY 471TC 0601 10 8 8 X 66 1 903908 HOSE ASSY 471TC 3906 10 10 8 X 34 1 903985 TANDEM AXLE HEAVY DUTY SUSPENSION KIT 1 904008 HOSE FEED GUIDE ASSEMBLY STANDARD E180 PAINTED BLACK 1 904039 MANIFOLD KIT 1 904041 FR...

Page 68: ...L DOWTY 3 8 4 033015 SEAL DOWTY 1 1 041021 PLUG SQUARE HEAD 1 4 1 041044 PLUG SQUARE HEAD 1 2 2 042134 POLYPROPYLENE 1 1 4 FPTSTRAINER 1 043057 DUMP DIFFUSER 2 043140 BLACK 2 SQUARE 11GA ABS INSERT CAPS 12 043177 MALE PIPE x HOSE BARB2 x 2 NYLON ONLY 3 043201 MALE PIPExHOSE BARB1 1 4 NYLON ONLY 1 055024 HOSE 1 2 ID NYLOBRAID 30 055024 HOSE 1 2 ID NYLOBRAID 20 057021J JUMP JET KIT FOR ET180 TANDEM ...

Page 69: ...ARNING NEVER PLACE YOUR HANDS NEAR LEAKS 1 9031044 LABEL WARNING ALWAYS WINTERIZE 1 9031045 LABEL SAFETY FIRST 1 9031046 LABEL CAUTION HOT SURFACE 1 9031047 LABEL NEVER ALLOW ANTIFREEEZE 1 9031048 LABEL WARNING DO NOT OPERATE WITH CANOPY OPEN 1 9031049 LABEL DANGER WATER JETS CAN CAUSE FATAL INJURIES 1 9031050 LABEL WARNING JETTER HOSES 1 9031051 LABEL WARNING PPE 1 9031052 LABEL WARNING DRAIN JET...

Page 70: ...CLAMP HOSE 28 1 903150 CLAMP HOSE 16 1 903151 CLAMP HOSE 04 4 903152 ADAPTOR ASSY 2 TO 3 4 GH 1 903153 ALUMINUM QUICK COUPLING 2 PART A 1 903157 CLAMP PINCH ON FUEL LINE 2 903167 U BOLT 2 PIPE 3 903172 TEE 1 1 4 B1140 1 903175 CLAMP HOSE 20 2 903175 CLAMP HOSE 20 2 903178 CLAMP HOSE 08 6 903178 CLAMP HOSE 08 2 903190 R8NC08 HY0808MP 08BPF 10 10 LEADER HOSE MxF 1 903191 HYDRAULIC MOTOR PAINTED GLOS...

Page 71: ... STR FxF 5000 PSI SUPER SWIVEL JOINT 3 903686 VALVE 1 2 3 WAY BRASS 1 903688 VINYL GRIP RED 1 903689 HI TORQUE H D MOUNT 10 903690 COVER HDPE E180 REEL 1 903694 STUD 3 8 16 x 3 4 903705 NIPPLE 2 x 6 1 903706 CAP RUBBER 2 A F TANK 1 903706 CAP RUBBER 2 A F TANK 1 903719 LED TAILLIGHT L H 1 903720 LED TAILLIGHT R H 1 903721 LED LIGHT BAR 1 903722 LED AMBER MARKER LIGHT 4 903780 WHEEL CAP STAINLESS S...

Page 72: ... 1 904008 HOSE FEED GUIDE ASSEMBLY STANDARD E180 PAINTED BLACK 1 904041 FRAME ET180 TIER 4 FINAL MURPHY 1 Z067 SPACER CAM FOLLOWER 3 Z093 PLUMBING BRACKET 1 Z094 ANTI SIPHON BRACKET POWDER COATED BLACK 1 Z1113 SHIPPING STAND LONG TUBE 1 Z1115 SHIPPING STAND CIRCLE 1 Z132 PIVOT REEL BRG PLATE LOWER 1 Z133 PIVOT REEL BRG PLATE MID 1 Z135 PIVOT REEL BRG PLATE UPPR 1 Z710 TANK FUEL ALUMINUM 17 GAL 1 Z...

Page 73: ...71 Service Documents 11 1 Service Checklist ...

Page 74: ...72 11 2 Service Logbook ...

Page 75: ...pering or misuse or damage from repairs or alterations by others This warranty does not cover damage to the equipment resulting from the use of non genuine spare parts Warranty of Harben P Type Pump The warranty for the Harben P Type pump when fitted to a trailer truck or van pack unit manufactured by us and when used only in the sewer and drain cleaning industry is five years or 2000 hours whiche...

Page 76: ...machine 4 We will replace at the customers cost any part s returned for warranty inspection When our inspection has been completed we will advise if the parts s are covered by our warranty policy and if they are we will credit your account for the cost of the new part s minus taxes and shipping charges 5 Our warranty does not cover travel charges down time or consequential losses 6 No part s will ...

Page 77: ...ury arising from the negligence of the company or its employees Our obligations as aforesaid shall constitute the full extent of our liability in respect of any loss or damage sustained by the purchaser whether caused by any breach of this contract or by our negligence or otherwise and we shall not be liable to make good or pay for loss of use of the goods loss of revenue loss of profit or goodwil...

Page 78: ... air pressure will increase as the tire temperature increases which can cause over inflation if the cold pressure is too high If the pressure becomes too high press the valve stem until the correct pressure is reached Tire Tread Tire tread is very essential to any tire If the tread is below 1 16 of an inch it needs to be replaced Tread indicators on the bottom of the tire will show when it needs t...

Page 79: ...rakes will immediately activate Ensure that the breakaway cable is always intact and working It needs to be checked daily 13 4 2 Electronic Brakes This trailer contains electronic brakes on the axle s They are linked to the towing vehicle once the whip is plugged in The strength of the brakes can be adjusted if the towing vehicle has an electric trailer brake controller in the vehicle See the axle...

Page 80: ...estigation and if it finds that a safety defect exists in a group of vehicles it may order a recall and remedy campaign However NHTSA cannot become involved in individual problems between you your dealer or Harben Inc To contact NHTSA you may call the Vehicle Safety Hotline toll free at 1 888 327 4236 TTY 1 800 424 9153 go to http www safercar gov or write to Administrator NHTSA 400 Seventh Street...

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HARBEN E Series, Operation & Maintenance Manual

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