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HappyJapan HCR2, Installation Manual

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HappyJapan HCR2 Installation Manual Download Page 2

2   

 

Contents 

 
 

1.

List of required parts

   

 

2.

Machine program version

   

 

3.

Machine setting

   

 

 

 

3-1.Machine setting 

 

 

 

3-2.Sequin setting 

 

 

 

3-3.Format of pattern to read

 

 

4.

Installation

 

 

 

 

4-1.Exchange of Pressure foot, Needle clamp and needle 

 

 

 

4-2.Pressure foot height adjustment 

 

 

 

4-3.Installation of Sequin unit 

 

 

 

4-4. Wiring and installation of control box 

 

5

.

How to set sequin reel

   

 

 

 

5-1.How to set sequin reel 

 

 

 

5-2.How to set sequin to sequin unit 

 

 

 

5-3.How to set sequin to feeder unit 

 

6. Adjustment of sequin device

 

 

 

 

6-1.Unit UP/DOWN 

 

 

 

6-2.Pitch block 

 

 

 

6-3.Sequin trim position 

 

 

 

6-4Moving knife 

 

 

 

6-5.Needle position 

 

 

 

6-6.Reel holder 

 

7. Modification to other sequin size

   

 

8. How to make sequin punching

 

 
 

 

Summary of Contents for HCR2

Page 1: ...SEQUIN DEVICE INSTALLATION MANUAL HCR2 HCR3 HappyJapan Inc Ver 2 1 For qualified personal only ...

Page 2: ...e foot height adjustment 4 3 Installation of Sequin unit 4 4 Wiring and installation of control box 5 How to set sequin reel 5 1 How to set sequin reel 5 2 How to set sequin to sequin unit 5 3 How to set sequin to feeder unit 6 Adjustment of sequin device 6 1 Unit UP DOWN 6 2 Pitch block 6 3 Sequin trim position 6 4Moving knife 6 5 Needle position 6 6 Reel holder 7 Modification to other sequin siz...

Page 3: ...h h H He ex x k ke ey y M Mi ir rr ro or r for adjustment D De et te ec ct ti in ng g c co or rd d P Po ow we er r s su up pp pl ly y 2 24 4V V A AC C c co or rd d R Re el la ay y c co or rd d P Po ow we er r s su up pp pl ly y f fi ix xi in ng g s sc cr re ew w s sc cr re ew w 3 3ｘ ｘ8 8 4 4 p pc cs s C Co or rd d c cl la am mp p L L 1 1 p pc c C Co or rd d c cl la am mp p S S 6 6 p pc cs s F Fr r...

Page 4: ...4 4ｍ ｍｍ ｍ N Ne ee ed dl le es s f fo or r s se eq qu ui in n D DB B X X K K5 5 K KK K N Nm m 7 75 5 1 11 1 S Se eq qu ui in n U Un ni it t l le ef ft t F Fe ee ed de er r u un ni it t l le ef ft t S Sl li id de er r l lo oc ck k s sc cr re ew w W Wa as sh he er r M M6 6 W Wa av ve e w wa as sh he er r N Ne ee ed dl le e b ba ar r p pu us sh h d do ow wn n P Pr re es ss su ur re e f fo oo ot t l le...

Page 5: ... ｍｍ ｍ N Ne ee ed dl le es s f fo or r s se eq qu ui in n D DB B X X K K5 5 K KK K N Nm m 7 75 5 1 11 1 S Se eq qu ui in n U Un ni it t r ri ig gh ht t F Fe ee ed de er r u un ni it t r ri ig gh ht t S Sl li id de er r l lo oc ck k s sc cr re ew w W Wa as sh he er r M M6 6 W Wa av ve e w wa as sh he er r N Ne ee ed dl le e b ba ar r p pu us sh h d do ow wn n P Pr re es ss su ur re e f fo oo ot t r ...

Page 6: ...r version should be installed on machine Control Box A 1 30 Machine Control B1 2 Machine and language version can be checked with the following steps S SMenuT T S SOTHERT T S SVERSIONT T In case program is not corresponding to above condition please contact your service agent and ask to update program ...

Page 7: ...ing Item Selection Default Function 1 Empty Sequin detection L YES NO YES Sequin detection left Yes No 2 SequinA size color L Size 3v9 Color 256 colors Size 4 Color Red Sequin feed size left Sequin clolor 3 Empty Sequin detectionR YES NO YES Sequin detection right Yes No 4 SequinA size color R Size 3v9 Color 256 colors Size 4 Color Yellow Sequin feed size right Sequin clolor ...

Page 8: ...3 1 Machine setting 1 Enter to maintenance mode with the following steps Keep pressing STRAT STOP button and Power ON until HAPPY logo screen appears Then touch NEXT icon 2 Touch Machine Setting icon NEXT ...

Page 9: ...y Both side Sequin Dev Left YES NO YES Sequin Dev Right NO YES YES Sequin Dev Type Happy Happy Happy Above sample is for sequin device both side 4 After finishing above setting touch ESC icon and finish setting Before start installing sequin device please finish above setting Please reboot machine after finish above setting operation ...

Page 10: ...d be changed with the following steps 1 Select OPTION from Menu and select machine setting 1 Select QSequinA Size colorR and touch for changing size Touch and return to Munu 3 3 Format of pattern to read Use the format for tap Happy format or dst Tajima format only to read a sequin pattern data for this device ...

Page 11: ... of Pressure foot Needle clamp and Needle Please note that you cannot install the Sequin device when original Front lighting bracket ass y is mounted In this case please use the Front lighting bracket ass y which is designed for Sequin device Exchange 1 Move moving head to need 8 Unscrew and take cover out HCR3 HCR3 2 Take lower front panel out Loosen 2 screws and slide to left to take panel out B...

Page 12: ...Pressure foot for sequin Cushion original Needle holder for sequin and Needle for sequin Please confirm needle clamp does not touch to pressure foot In case it touches turn needle bar to keep space Please control needle height after setting parts EC89 554 5 8 45B 554 5 B5CCEB5 6 D 554 5 3 1 6 B C5AE9 554 5 6 B C5AE9 H B5CCEB5 6 D 6 B C5AE9 EC89 3B5G 6 B 554 5 8 45B C3B5G ...

Page 13: ...ngle to 0 degree 2 Loosen screw for pressure foot and set pressure foot on needle plate then fix screw Space between pressure foot and needle plate is 0 mm 3 After adjustment of pressure foot height set main shaft angle to 270 degrees C point then return lower front panel back B5CCEB5 6 D 554 5 1D5 3B5G 6 B B5CCEB5 6 D ...

Page 14: ...please note there are 2 different spacers 1mm thickness for clip type thread holder 1 5mm thickness for standard thread holder Please select according to type of thread holder on machine Hex socket head cap screw M4u10 3pcs F9 7 8514 5AE9 E 9D 69H9 7 C3B5GC k 5H C 3 5D 8514 31 C3B5G u l 1 13 35 5B B 1 1C CD D9 93 3 G G1 1C C8 85 5B B D893 5CC 6 B 3 9 DI 5 D8B514 8 45B D893 5CC 6 B CD1 41B4 D8B514 ...

Page 15: ...3 Set Feeder unit on Sequin unit by Slider lock screw The same number shall be used 5545B 9D 945B 3 C3B5G 1C85B 1F5 G1C85B 945B 3 C3B5G 5545B 9D 5 5D D D D8 89 9C C C C9 9D D9 9 D D 5 5A AE E9 9 E E 9 9D D ...

Page 16: ...16 4 Set pressure foot height gaugek4ttl on needle plate 5 Press down sequin unit up to the lock position the lowest position B5CCEB5 6 D 85978D 71E75k ttl 51C5 3853 5 7175 5 D ...

Page 17: ...quin unit and adjust the height of sequin unit Standard height is the position that sole of sequin unit touches to the height gauge 4mm 5 6 C5AE9 E 9D 5978D 71E75 C5 12 F5 C3B5GC 5AE9 E 9D 69H9 7 C3B5GC k 5H C 3 5D 8514 31 C3B5G u l ...

Page 18: ...ction as below drawing and fix screws then take height gauge out 8 Insert the height gauge again and confirm height of sequin unit If the height gauge does not fit to the space please repeat height adjustment B5CC C5AE9 D 213 G1B4 49B53D9 ...

Page 19: ...19 9 Pull sequin unit up ...

Page 20: ...20 4 4 Wiring and installation of control box Caution please shut power off for this operation 1 Open cover of electric box 2 Connect AC cord and Power relay cord to Power Supply 24V F5B 3 B4 G5B CE I ...

Page 21: ...3ｘ8 4 pcs Get power relay cord out from box as below photo Model HCR2 Model HCR3 Box Power supply 24V Fixing by screws Cord clamp Electric box Power relay cord Power supply 24V Fixing by screws Remove Power relay cord on Cord clamp Electric box Power relay cord Box ...

Page 22: ...ver of detecting board 6 Connect detecting cord to Sequin detecting board and return all other cables to original position 7 Set cover keeping detecting cord out from cover Detecting cord Cover of detecting board AC cord Power relay circuit board d AC cord Power relay circuit board ...

Page 23: ...l board set as below For 1st head h Connect cable from sequin unit to Control board set h Connect RS232C cable to Control board set h Connect relay cord output and detecting cord to Control board set DB 2 1B4 C5D 978D 56D 56D 978D ...

Page 24: ...h Connect cable from sequin unit to Control board set h Connect relay cord input from neighbor head to Control board set h Connect relay cord output and detecting cord to Control board set DB 2 1B4 C5D 978D 56D 56D 978D ...

Page 25: ...ket for control board set under thread stand then set Control board set Nut M5 2pcs Pan head screw M3x5 2pcs 10 Fix cable by cord clamp B13 5D 6 B 3 DB 2 1B4 C5D ED 1 8514 C3B5G H DB 2 1B4 C5D 8B514 CD1 4 B4 3 1 k l ...

Page 26: ...ne Needle distance is 500mm the cord clamp is not required at this point B4 3 1 k l B CD 8514 B D85B 8514 B4 3 1 k l B 1CD 8514 1CD 8514 D85B 514 B4 3 1 k l B4 3 1 k l B4 3 1 k l 51C5 55 1B79 6 B F5 5 D 6 F9 7 8514 q ...

Page 27: ...n reel to reel shaft as below order some sequin reel does not match size with guide collar Please refer below table for suitable number of felt Sequin size 3 5tt 7 9tt Number of felt 7pcs 4pcs 5AE9 B55 E945 3 1BN 5 DN 55 31 55 C816D 95G 6B D85B C945 E C5AE9 B55 21B E 1 4 DEB 457B55 1 4 9 C5BD C3B5G 9 D 3ED ...

Page 28: ...28 3 Set lock as below and return reel bar to original position 3 C9D9 ...

Page 29: ...29 5 2 How to set sequin to sequin unit Set sequin according to below order Sequin reel can be set any direction as above but surface of sequin should be controlled 6 5 4 3 2 1 ...

Page 30: ...30 5 3 How to set sequin to feeder unit 1 Pull and turn reel bar to make reel free 2 Insert sequin between Feeder unit and guide make r eder unit re re eel free eel free ...

Page 31: ...g knife by hand and cut sequin Caution In case feeder pin is not moving smoothly sequin jam can be happened Please stop pushing feeder pin and take guide off and control jam How to take guide off F9 7 965 5AE9 5545B 9 ibgZ X X UW de c i_i m s moothly shing feede er C3B5G C3B5GC DB 1 1 4 B5DEB 7E945 ...

Page 32: ...screen Active switch Drive mode screen FEED User maintenance screen FEED UP DOWN Open user maintenance screen In order to start adjustment of sequin device please open user maintenance screen with the following stpes SMENUT SOtherT SMaintenanceT 6 1C89 7s 5AE9 B55 9C 5 DI 978D9 7 s 5F935 9C 4 G C9D9 s 554 C5AE9 s 5F935 ...

Page 33: ...33 6 1 Unit UP DOWN Push UP DOWN button and move unit down When button is pushed again unit goes up 1 Please confirm there is no backlash Please push and pull unit and check backlash E EC C8 8 ...

Page 34: ...by hand Loosen 2 screws red circle in photo and set Unit to the position where there is no backlash Then fix screws After fixing unit turn power ON Unit goes up automatically Push UP DOWN button and move unit down and Confirm again that there is no backlash E EC C8 ...

Page 35: ...on Feed length is limited by setting direction of pitch block and selection of fixing screw hole as below table Please set pitch block according to this table Setting of pitch block Set pitch block parallel to feeder pin Enter pitch block to ditch Front view of feeder pin 1 2 Fix pitch block by screw Fixing screw position on feeder unit Direction of Pitch block Sequin size ...

Page 36: ... 5mm sequin Use upper screw position on feeder unit nj Left Right oj Left Right 9H9 7 C3B5G 8 5 554 2I F5 5 D 6 6554 9 9D38 2 3 69H9 7 C3B5G 9D38 2 3 69H9 7 C3B5G 5D L M 5D L M 554 2I F5 5 D 6 6554 9 9H9 7 C3B5G 8 5 ...

Page 37: ...37 pj Left Right 5D L M 9D38 2 3 69H9 7 C3B5G 554 2I F5 5 D 6 6554 9 9H9 7 C3B5G 8 5 ...

Page 38: ...mm sequin Use lower screw position on feeder unit qj Left Right rj Left Right 5D L M 5D L M 9D38 2 3 69H9 7 C3B5G 554 2I F5 5 D 6 6554 9 9H9 7 C3B5G 8 5 9H9 7 C3B5G 8 5 554 2I F5 5 D 6 6554 9 9D38 2 3 69H9 7 C3B5G ...

Page 39: ... Sequin trim position is red line in below photo which is position between sole of guide and moving knife 95G 6B 2 DD 6 5545B E 9D 5AE9 ED C C9 9D D9 9 5AE9 C8 E 4 25 654 1C 25 G 8 D 19D9 7 C9D9 6 F9 7 965 B9 9 7 C9D9 6 F9 7 965 ...

Page 40: ...f feeder unit should be adjusted according to start position label on feeder unit For sequin size 3mm 4mm 5tt For sequin size 7mm 9mm φ3 5 φ7 9 5545B 9 Turn feeder pin and adjust upper position of feeder block to top of mark Turn feeder pin and adjust upper position of feeder block to top of mark ...

Page 41: ...der pin clockwise or anti clockwise Turning clockwise Trimming position become earlier Turning anti clockwise Trimming position become later Keep pushing feeder pin and turning anti clockwise Trimming position become later and movement of trimming position change can be seen during turning feed pin 0 0 0 0 0 0 B 5B DB9 9 7 C9D9 B9 C9D9 9C D 51B I 554 D DEB 65545B 9 1 D9 3 3 G9C5 B9 C9D9 9C D 1D5 5...

Page 42: ...r adjusting the sequin trim position 55 EC89 7 65545B 9 DEB 1 D9 3 3 G9C5 EB 3 3 G9C5 EC8 65545B 9 6 B 6554 C5AE9 6D5B 14 ECD 5 D EC8 65545B 9 1 4 6554 C5AE9 DB DB9 C9D9 1 4 B5 51D E D9 DB9 C9D9 253 5 B 5B B5CC F9 7 965 1 4 3ED C5AE9 B5CC F9 7 965 1 4 3ED C5AE9 DB DB9 C9D9 1 4 B5 51D E D9 DB9 C9D9 253 5 B 5B ...

Page 43: ...evice down 2 Press needle bar down and set main shaft at 0 degree 3 Control position of bottom parts of moving knife Correct position is 0 0 5mm from sole of feed unit 0 0 5mm E EC C8 8 F9 7 965 F5C B5CC9 7 2I 554 5 8 45B DB C9D9 1D 19 C816D 1 7 5 457B55 ...

Page 44: ...egrees where needle clamp and pressure foot has some space Keep holding needle loosen screw for needle clamp and move up needle clamp then tight screw for fixing Control position of moving knife again at main shaft angle 0 degree After adjustment turn main shaft angle 270 degrees C point ...

Page 45: ...or are supplied as accessories Please utilize them and make adjustment easy Setting of Needle bar push down gauge 1 Press needle bar down and push pressure foot up 2 Insert needle bar push down gauge between pressure foot and cushion on needle clamp 3 Needle is staying under pressure foot and easier to see needle position CAUTION When gauge is inserted main shaft cannot be turned 360 degrees 554 5...

Page 46: ...around 278 degrees Caution When turning main shaft please watch needle As needle bar push down gauge is set on needle bar needle or needle clamp might hit to other parts 3 Loosen slider base fixing screws slightly kplease use Hex Key in accessaryl 4 Move position of feeder unit right and left and set needle position to the center of sequin hole 4 1C5 69H9 7 C3B5GC f _idi 5545B 9D B9 C9D9 554 5 945...

Page 47: ...47 5 Fix base fixing screw and confirm needle position again 6 After adjustment set main shaft angle to 270 degrees C point and move device up by UP DOWN button ...

Page 48: ...w and set adjustment face to the number of label which is same as sequin size Then temporally fix fixing nut please use wrench in accessary 9H9 7 ED 125 6 B C 945B C9D9 14 ECD 5 D 4 ECD 5 D 6135 945B 7E945 1D5 3 3 G9C50 F5 D 213 G1B4 945B 3B5G 945B 3 C3B5G 1C5 69H9 7 C3B5G 1 D9 3 3 G9C50 F5 D 6 BG1B4 ...

Page 49: ...r to sequin hole around 278 degrees Caution When turning main shaft please watch needle As needle bar push down gauge is set on needle bar needle or needle clamp might hit to other parts 4 Turn slider screw and set needle position as below drawing Please set needle position to front side from sequin hole center 554 49B53D9 554 5 Trim position ...

Page 50: ...6 Trim sequin by pressing moving knife and feed new sequin by pushing FEED button Then confirm needle position again 7 After adjustment set main shaft angle to 270 degrees C point and move unit up by UP DOWN button 945B 3 C3B5G 9H9 7 ED 1 2 E EC C8 8 D D F F5 5 ...

Page 51: ...ixing screw of reel bar support plate and for reel collar 3 Set sequin reel to reel shaft 4 Move reel bar support plate and keep space 15mm between reel and reel bar then fix fixing screw of reel bar support plate Space should not exceed 15mm 5 Keep reel bar and move reel collar at the position as photo and fix screw 9H9 7 C3B5G 6 B B55 3 1B 9H9 7 C3B5G 55 21B CE BD 1D5 15mm ...

Page 52: ...ze 1 Change machine setting for required sequin size Please refer to 3 2 Sequin setting 2 Set pitch block according to sequin size Please refer to 6 2 Pitch block For sequin size 5mm Left Right 9D38 2 3 69H9 7 C3B5G 5D L M 9H9 7 C3B5G 8 5 ...

Page 53: ...et sequin reel and pass sequin to feeder unit kPlease refer to 5 How to set sequin reel l 5 Adjust trimming position kPlease refer to 6 3 Sequin trim position l 6 Adjust Feeder Unit front and back Please refer 5 3 How to set sequin to feeder unit H381 75 7E945 6 B B5AE9B54 C5AE9 C9J5 E945 ...

Page 54: ... save with tap HAPPY format or dst Tajima format Function code Meaning Machine Action Sequin ON Device Up Down The sequin device moves down and gets ready to feed the sequin The sequin device moves up Data jump Sequin The Device feeds Sequin Data jump jump with movement Caution When sequin device is installed embroidery area will be smaller than regular mode because feed part or up down motion is ...

Page 55: ...ase you have failure of electricity during sequin operation please power ON after returning needle bar to up position 2017 2 HappyJapan Inc 9 5 TAITO 2 CHOME TAITO KU TOKYO JAPAN TEL 81 3 3834 0711 FAX 81 3 3835 8917 ...

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