Hansen FM-71 Installation Manual Download Page 2

2

F100d 
JAN 2011

MATERIAL SPECIFICATIONS

Defrost Steps:

  PUMPOUT 

0 to 15 minutes

  HOT GAS 

0 to 45 minutes

  EQUALIZE 

0 to 5 minutes

  FAN DELAY  0 to 5 minutes
  (For 

Plus

 models, see page 6.)

Relays:  SPDT, 10 amp rating each
Defrost Interval:

  24 hour clock, 96 settings (15 min. increments)
  7-day clock, 84 settings (2 hour increments)

Remote Initiate models, user selectable
Battery Back-Up:  90 hours for quartz time clock
Power:  115V 50/60Hz; 230V 50/60Hz

Terminal Strip:  Accepts 14-22 AWG wire sizes

Controller Temperature Range: -20ºF to 120ºF (-29°C 

to 50°C) ambient

Enclosure:  NEMA 4, high impact polycarbonate clear 

cover, gasketed

Auxiliary  ¼”  spade  terminals  for  optional  defrost 

initiate or temperature terminate

ADVANTAGES

The control settings are in refrigeration terms, “defrost 

steps”,  which  make  setting  and  adjusting  the  Frost 
Master®  controller  simple  and  easy  to  understand.  

The defrost starts with the removal of liquid refrigerant 

from  the  evaporator  before  starting  the  frost  melt 
period.  PUMPOUT (step 1) reduces the load caused 
by  the  cold  residual  liquid  refrigerant  and  exposes 
more internal surface area to the hot gas.  HOT GAS 
(step 2) introduces the hot gas (or other frost melting 
medium) to the evaporator for a set period of time or 
can be temperature terminated.  EQUALIZE (step 3) 
reduces the relatively high pressure inside the newly 
defrosted  evaporator,  thus  eliminating  the  sudden, 
sometimes  radical  surge  in  suction  pressure  when 
the suction solenoid valve is reopened.  FAN DELAY 
(step  4)  freezes  the  water  droplets  from  the  melted 
frost to the evaporator surface instead of permitting 
them to blow into the refrigerated space.  NORMAL 
refrigeration  resumes  by  starting  the  fan  motor.  
Usage of all steps is at the designer’s option and any 
step may be skipped by setting the defrost step time 
adjustment to zero.

When  used  in  conjunction  with  a  Demand  Initiate 
Defrost  device,  this  controller  can  limit  the  number 
of defrosts per day or week by not defrosting unless 
necessary;  the  time  clock  can  be  used  to  prevent 
defrost  from  happening  when  it  would  not  be 
advantageous.  Temperature terminate contacts are 
provided to optionally connect a thermostat or other 
device for minimized defrost time.

The  Remote  Initiate  models  (clockless)  require  only 

an  external,  momentary  dry  contact  closure  of  the 
initiate terminals from a computer, PLC, push button, 
etc.  to  start  a  defrost  cycle.    This  facilitates  great 
flexibility in various and unusual applications.  Frost 
Master

® 

Plus

 models are available having an additional 

defrost step, SOFT GAS, to minimize pressure shock 

when hot gas is introduced to evaporator.  Also, these 
models have a built-in temperature terminate feature; 
see page 6.

INSTALLATION

Mount  controller,  which  has  a  watertight  enclosure, 
in  an  indoor  location  away  from  potential  impact 
or  vibration.    To  fasten,  use  four  screws  (0.5”  or 
longer);  see  installation  dimensions  below.    Do  not 
exceed controller ambient temperature range.  Allow 
space below enclosure for electrical connections.  A 

½”  conduit  knockout  (0.88”  hole)  is  provided.    Any 

additional holes must be located at the bottom of the 
enclosure to avoid dust and water damage.  Conduit 
fittings should be of a watertight seal design where 
applicable.    Install  5  amp  fuse  to  protect  controller 
from electrical shorts; see pages 5 and 7.  

The Frost Master® is available, less enclosure, with 

metal mounting plate, for installation in electrical panel 
or approved outdoor enclosure; see below.  

INSTALLATION DIMENSIONS

WITH ENCLOSURE

LESS ENCLOSURE WITH METAL MOUNTING PLATE

0.19'' (5 mm) MOUNTING 

BOTTOM VIEW

FRONT VIEW

(175 mm)

(157 mm)

(100 mm)

1/2'' CONDUIT KNOCK-OUT

ENCLOSURE BASE

COVER SCREWS (TYPICAL)

CLEAR COVER

3.94''

6.18''

6.89''

(175 mm)

(157 mm)

(29 mm)

1.13

HOLES LOCATED

BEHIND COVER SCREWS

6.89''

6.18''

(88 mm)

FMP

MODELS

ONLY

MODELS

ONLY

FMP

(128 mm)

5.05''

3.45''

2.95''

(75 mm)

(75 mm)

2.95''

0.34''

0.34''

(9 mm)

(9 mm)

SIDE VIEW

FRONT VIEW

0.19'' (5 mm) MOUNTING HOLES

4 PLACES

3.00'' (TYPICAL)

6.88''

7.25''

(175 mm)

(184 mm)

(41 mm)

(159 mm)

(76 mm)

(14 mm)

(86 mm)

6.25''

METAL MOUNTING PLATE

1.63'' (TYPICAL)

(1 mm)

0.19''

(5 mm)

0.03''

0.56''

3.38''

Summary of Contents for FM-71

Page 1: ... specifically for defrosting industrial and large commercial refrigeration systems the Frost Master sequences solenoid valves and relays to provide quick and efficient defrosting of evaporator coils Because of its SPDT relays and time adjustable defrost steps this controller is suitable for almost every defrost application including top and bottom feed unit coolers blast freezer evaporators and ic...

Page 2: ...of defrosts per day or week by not defrosting unless necessary the time clock can be used to prevent defrost from happening when it would not be advantageous Temperature terminate contacts are provided to optionally connect a thermostat or other device for minimized defrost time The Remote Initiate models clockless require only an external momentary dry contact closure of the initiate terminals fr...

Page 3: ... begins Less liquid means more internal evaporator surface is exposed to entering hot gas It also reduces the amount of liquid accommodated by the system during defrost HOT GAS 0 to 45 minutes The HOT GAS step begins the actual melting of the frost accumulation The amount of time required to remove the frost is dependent on many factors including the following design of evaporator quantity of fros...

Page 4: ...and a time clock tab must trip before a defrost will begin In other words initiate for a clock equipped defrost controller will only occur if called for by an initiation device during a clock scheduled defrost period On the other hand a clockless Remote Initiate Model FM 01 FM 02 FMP 01 could initiate defrost any time the initiate device closed the terminals The Frost Master is supplied with a fac...

Page 5: ...vaporator shown on page 9 Other wiring schemes are possible to meet system requirements This wiring diagram is for illustration purposes only and does not show all controls and safety devices Final control wiring is the responsibility of the system designer See above table for relay operation Relays shown with no power to Frost Master See above for relay operation relay energized POWER INPUT RELAY...

Page 6: ...sture Field sensor wire size should be at least 20 AWG 0 5 mm2 and limited to a distance of 500 ft 152 m Avoid running wires through evaporator air stream or with high voltage wiring Connect field sensor wires to terminate temperature sensor quick disconnect plug inside defrost controller enclosure terminate temperature sensor INTRODUCTION This deluxe model Frost Master Plus includes an additional...

Page 7: ...ator shown on page 9 Other wiring schemes are possible to meet system requirements This wiring diagram is for illustration purposes only and does not show all controls and safety devices Final control wiring is the responsibility of the system designer See above table for relay operation Relays shown with no power to Frost Master Plus See above for relay operation relay energized POWER INPUT RELAY...

Page 8: ...al Typically the defrost relief regulator is set at about 70 psig 5 bar for ammonia When a defrost condensate liquid drainer is used an outlet pressure regulator in the hot gas supply line should be used to limit the internal evaporator pressure Check valves are installed after the liquid solenoid valve to prevent higher pressure gas from entering the liquid supply line during defrost Also check v...

Page 9: ...NOID VALVE WITH ELECTRIC SHUT OFF STOP VALVE OR REGULATOR OR GAS POWERED SUCTION SUCTION SOLENOID VALVE FOR EQUALIZING WITH WIDE OPENING FEATURE DEFROST RELIEF REGULATOR OVERFEED LIQUID LINE SUCTION LINE OVERFEED BOTTOM FEED EVAPORATOR TOP FEED EVAPORATOR EVAPORATOR WITH GAS POWERED SUCTION STOP VALVE EVAPORATOR WITH DEFROST CONDENSATE LIQUID DRAINER DEFROST RELIEF HOT GAS SOLENOID VALVE SOFT GAS ...

Page 10: ...frost melting can begin Typical rating at 86ºF to 10ºF is 7 5 lbs min 0 063 kg sec for ammonia and 24 5 lbs min 0 117 kg sec for R22 For greater capacities contact factory Inlet outlet connections combination FPT 1 Weld HD101 dEFROST CONDENSATE LIQUID DRAINER Mechanical non electrical float regulator drains liquid condensate from evaporator during defrost It has built in gas vent plus expansion va...

Page 11: ...se requires no pressure drop to operate Requires a single pilot solenoid valve to control Typically used to close off evaporators from system suction especially below 20F 30C HS9B GAS POWERED SOLENOID VALVE This valve uses a remote gas or liquid pressure source to close requires no pressure drop to operate Dual pilot solenoid valve assembly controls opening and closing of valve without internal bl...

Page 12: ...me of day and defrost start times WARRANTY Hansen defrost controllers are guaranteed against defective materials or workmanship for 90 days F O B our plant No consequential damages or field labor is included REMOTE INITIATE MODELS Remote Initiate Models FM 01 FM 02 and FMP 01 are supplied less any time clock and horizontal jumper wire The defrost begins when the initiate spade terminals are moment...

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