Hansen FM-71 Installation Manual Download Page 11

11

F100d 

JAN 2011

CONTROL VALVES

Function  of  control  valves:  Provide  hot  gas  to  the 
coil without liquid slug shocks, close the suction so 
pressure can build-up, permit condensed refrigerant 
liquid to exit the coil, control the pressure to a level 
above  freezing  equivalent,  and  after  defrost  return 
the coil gradually to plant suction pressure.  Control 
valves are available in ¾” thru 6” (20 mm thru 150 mm) 
port sizes, unless otherwise stated.

HS8A  SOLENOID VALVE

Normally spring closed, this valve opens 
wide when energized. Ideally suited for 
use as a soft gas, liquid or hot gas supply 
valve.  Available in ½” (13 mm) port size. 
Optional close-coupled strainer (shown) 
and pilot lights are available.

HS7  SOLENOID VALVE

Normally spring closed, this valve opens 
wide  when  energized.  Often  used  as  a 
liquid supply, hot gas or equalize valve  

Available in ¾”, 1”, 1¼” (20, 25, 32 mm) 

port  sizes.    Optional  close-coupled 
strainer  (shown)  and  pilot  lights  are 
available.

HS4A  SOLENOID VALVE

Normally spring closed, this valve opens 
wide  when  energized.  Can  be  used  as 
a    liquid  line  supply  valve  or  suction 
solenoid valve operating at  20F (-30C) or 
above.    Optional close-coupled strainer 
and pilot lights are available.

HCK4  IN-LINE CHECK VALVE

These in-line check valves (disc type non-

return valves) open wide for flow in arrow 
direction on valve body; promptly close 
when flow reversals occur.  Often they 
are used on the outlet side of liquid line 
solenoid valves leading to evaporators 
to prevent hot gas from entering during 
defrost.  Also they are used between drain 
pans and evaporators to keep pans from 
developing frost during refrigeration and 
after  defrost  relief  regulators    leading 
to  intermediate  pressure  suction  lines.  

They can be mounted in any position and 

close-coupled to other valves. 

HCK2  GAS-POWERED SUCTION 
STOP VALVE 

This  valve  is  normally  held  open  via  a 

spring  and  is  gas-powered  to  close; 
requires  no  pressure  drop  to  operate.  
Requires  a  single  pilot  solenoid  valve 
to  control.    Typically  used  to  close-
off  evaporators  from  system  suction, 
especially below -20F (-30C). 

HS9B  GAS-POWERED SOLENOID 
VALVE

This  valve  uses  a  remote  gas  or  liquid 

pressure  source  to  close;  requires  no 
pressure  drop  to  operate.    Dual  pilot 
solenoid valve assembly controls opening 
and closing of valve without internal bleed 
to  suction.    This  type  of  valve  is  often 
used  to  shut-off  liquid  and  gas  legs  of 
gravity flooded evaporators .

HA4AD  DUAL PRESSURE 
REGULATOR

Regulates  (evaporator)  pressure  at  a 
setting when energized, and at a higher 
setting  when  de-energized.  Used  for  
defrost  pressure  relief  and  pressure 
control.

HA4AK  RESEATING RELIEF 
REGULATOR

Used for defrost relief to suction.  This 
control  opens  when  system  upstream 
pressure is above the tagged and sealed 
set  point  pressure,  and  repeatedly 
reseats after operation.

HA4AS  REGULATOR WITH 
ELECTRIC SHUT-OFF

This  control  is  commonly  used  for 

temperature control or defrost.  Regulates 
at its set-for pressure when energized; 
when  de-energized,  valve  closes  tight 
regardless of pressure setting.

HA4AB  REGULATOR WITH 
ELECTRIC WIDE OPENING

Commonly  regulates  for  defrost  or 

temperature, but opens wide for maximum 
cooling or equalizing.  Regulating at set 
pressure when de-energized; regulator 
opens wide when energized.

HA4AL  DIFFERENTIAL 
PRESSURE REGULATOR

Used  commonly  as  liquid  pump  relief.  

Avoids  high  discharge  pressure  from 

developing when flow becomes restricted 
due  to  multiple  evaporator s  being 

in  defrost  at  one  time.    This  control 
modulates  to  ma int a in  the  set-for 

difference  between  inlet  and  outlet 
pressure.

HA4AO  OUTLET PRESSURE 
REGULATOR

Controls outlet pressure by opening as 
downstream pressure falls below setting.  
Used to limit hot gas pressure supply in 
defrosting  evaporators  in  conjunction 
with defrost condensate liquid drainers  
or  for  regulating  pressure  in  hot  gas 
remains. Can be combined with electric 
shut-off, dual or wide opening features.

HA4AD

HA4AK

HA4AS

HA4AB

HA4AL

HA4AO

HS8

HS4A

HS7

HCK4

HCK2

HS9B

Summary of Contents for FM-71

Page 1: ... specifically for defrosting industrial and large commercial refrigeration systems the Frost Master sequences solenoid valves and relays to provide quick and efficient defrosting of evaporator coils Because of its SPDT relays and time adjustable defrost steps this controller is suitable for almost every defrost application including top and bottom feed unit coolers blast freezer evaporators and ic...

Page 2: ...of defrosts per day or week by not defrosting unless necessary the time clock can be used to prevent defrost from happening when it would not be advantageous Temperature terminate contacts are provided to optionally connect a thermostat or other device for minimized defrost time The Remote Initiate models clockless require only an external momentary dry contact closure of the initiate terminals fr...

Page 3: ... begins Less liquid means more internal evaporator surface is exposed to entering hot gas It also reduces the amount of liquid accommodated by the system during defrost HOT GAS 0 to 45 minutes The HOT GAS step begins the actual melting of the frost accumulation The amount of time required to remove the frost is dependent on many factors including the following design of evaporator quantity of fros...

Page 4: ...and a time clock tab must trip before a defrost will begin In other words initiate for a clock equipped defrost controller will only occur if called for by an initiation device during a clock scheduled defrost period On the other hand a clockless Remote Initiate Model FM 01 FM 02 FMP 01 could initiate defrost any time the initiate device closed the terminals The Frost Master is supplied with a fac...

Page 5: ...vaporator shown on page 9 Other wiring schemes are possible to meet system requirements This wiring diagram is for illustration purposes only and does not show all controls and safety devices Final control wiring is the responsibility of the system designer See above table for relay operation Relays shown with no power to Frost Master See above for relay operation relay energized POWER INPUT RELAY...

Page 6: ...sture Field sensor wire size should be at least 20 AWG 0 5 mm2 and limited to a distance of 500 ft 152 m Avoid running wires through evaporator air stream or with high voltage wiring Connect field sensor wires to terminate temperature sensor quick disconnect plug inside defrost controller enclosure terminate temperature sensor INTRODUCTION This deluxe model Frost Master Plus includes an additional...

Page 7: ...ator shown on page 9 Other wiring schemes are possible to meet system requirements This wiring diagram is for illustration purposes only and does not show all controls and safety devices Final control wiring is the responsibility of the system designer See above table for relay operation Relays shown with no power to Frost Master Plus See above for relay operation relay energized POWER INPUT RELAY...

Page 8: ...al Typically the defrost relief regulator is set at about 70 psig 5 bar for ammonia When a defrost condensate liquid drainer is used an outlet pressure regulator in the hot gas supply line should be used to limit the internal evaporator pressure Check valves are installed after the liquid solenoid valve to prevent higher pressure gas from entering the liquid supply line during defrost Also check v...

Page 9: ...NOID VALVE WITH ELECTRIC SHUT OFF STOP VALVE OR REGULATOR OR GAS POWERED SUCTION SUCTION SOLENOID VALVE FOR EQUALIZING WITH WIDE OPENING FEATURE DEFROST RELIEF REGULATOR OVERFEED LIQUID LINE SUCTION LINE OVERFEED BOTTOM FEED EVAPORATOR TOP FEED EVAPORATOR EVAPORATOR WITH GAS POWERED SUCTION STOP VALVE EVAPORATOR WITH DEFROST CONDENSATE LIQUID DRAINER DEFROST RELIEF HOT GAS SOLENOID VALVE SOFT GAS ...

Page 10: ...frost melting can begin Typical rating at 86ºF to 10ºF is 7 5 lbs min 0 063 kg sec for ammonia and 24 5 lbs min 0 117 kg sec for R22 For greater capacities contact factory Inlet outlet connections combination FPT 1 Weld HD101 dEFROST CONDENSATE LIQUID DRAINER Mechanical non electrical float regulator drains liquid condensate from evaporator during defrost It has built in gas vent plus expansion va...

Page 11: ...se requires no pressure drop to operate Requires a single pilot solenoid valve to control Typically used to close off evaporators from system suction especially below 20F 30C HS9B GAS POWERED SOLENOID VALVE This valve uses a remote gas or liquid pressure source to close requires no pressure drop to operate Dual pilot solenoid valve assembly controls opening and closing of valve without internal bl...

Page 12: ...me of day and defrost start times WARRANTY Hansen defrost controllers are guaranteed against defective materials or workmanship for 90 days F O B our plant No consequential damages or field labor is included REMOTE INITIATE MODELS Remote Initiate Models FM 01 FM 02 and FMP 01 are supplied less any time clock and horizontal jumper wire The defrost begins when the initiate spade terminals are moment...

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