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7

A100h

JANUARY 2020

      • MODBUS flag for warm-up is set.
      • Buzzer is off.
      • Relay state is “no alarm.”
      • Gas reading is invalid.
3. Observe normal operation:
      • Green LED is steady on.
      • MODBUS flag for warm-up is cleared.
      • Buzzer is off.
      • Relay state is “no alarm.”
      • Gas reading is valid.
The detector may also enter several special states, these 

are indicated below by the specific analog output levels 

indicated:

GAS DETECTOR TESTING 

Field testing of the gas detector is normally done for three 

reasons. The first is to determine if the gas detector is 

responding to the specific gas. This test is sometimes 

called a “bump” test. The frequency of the test is usually 

stated in the facilities Process Safety Management (PSM) 

document, but not less than every six months. 
The second reason for gas detector testing is to be sure 

the gas detector is properly calibrated. Depending on 

the sensor element type, the sensor element sensitivity 

will change with time. In particular, electrochemical 

sensor elements use a material that is depleted with 

time. The length of time varies depending on the amount 

of exposure to the target gas, the ambient temperature 

and humidity, and changes to temperature and humidity 

range. Atmospheres that are very dry or very humid will 

shorten the life of a sensor element.
The third reason is to be sure the gas detector 

output triggers the alarms on the monitor, PLC, Gas 

Alert System, horn or lights. All gas detectors are 

recommended to be recalibrated at least every 6 months. 

All  detectors should be recalibrated immediately after 

exposure to a large concentration of the target gas. 

 

Note:

 Insurance companies, local and state agencies may 

require more frequent testing and calibration; refer to 

insurance carrier mandates as well as local and state codes 

DETECTOR BUMP TEST 

A bump test is a live test of the detector to verify the 

detector responds to the target gas and all connected 

alarm devices are operating accordingly. Prior to test, it 

is recommended all involved persons are informed about 

the test as certain alarms might have to be inhibited. 
   1. Connect adapter and proper PPM gas cylinder to   

       the sensor element.
   2. If desired, disable or silence audible alarms.
   3. Apply a sufficiently high concentration of the  

       target gas to trigger alarm condition, but NOT  

       pure refrigerant or hydrocarbons.

MODBUS RTU RS-485 INTERFACE 

For the MODBUS RS-485 network use a 16 to 24 AWG 

3-core, 2 twisted pair+ ground, shielded cable with 120 

ohm characteristic impedance (recommended Belden 

3106A or equivalent). 
The MODBUS address, baud rate, stop bit, parity and 

child termination is configured through the setup menu. 

No jumpers or hardware switch settings are required. 
Ensure the communication parameters within the network, 

including any user supplier PLC, are configured identically. 
To ensure optimal performance of the MODBUS network, 

ensure the following guidelines are implemented:
   • Detectors are configured in a single bus topology,    

      connecting multiple buses in parallel or branching    

      multiple units from the main bus may introduce  

      impedance mismatches, reflections, and/or signal  

      distortions. 
   • Avoid long stubs when connecting detectors to the  

      bus (should be less than 3’).
   • Detectors at end of bus have 120 ohm terminating  

      resistor enabled. Terminating resistors may be     

      enabled via Hansen Gas Detector App. 
   • A/B signal polarity is maintained throughout RS- 

      485 network . 
   • Connect cable shield to drain to physical earth or  

      ground at the controller only.
   • Connect cable shield to (SH) terminal at sensor
   • Cable shield integrity is maintained throughout RS- 

      485 network.
   • Do not use shield connection for signal ground.  

      Use cable that provides dedicated ground            

      conductor for signal ground. Connect signal  

      ground to (GND) terminal of sensor.
After all wiring has been completed, power the sensor and 

perform a bump test to verify instrument functionality.

START-UP SEQUENCE 

After applying power, the instrument will go through a 

start-up sequence (initialization, audible/visual test and 

self-test sequence). After start-up sequence completes, 

the instrument will enter a warm-up period to allow the 

sensor element to stabilize before reporting a valid output.
1. Switch power on.
2. Observe the start-up sequence and warm-up phase:
      • Green LED will blink at 0.5 HZ for about 5 minutes.

Connec4on

Descrip4on

Label

Wiring Termina4on

Power

24 VDC/VAC in

24V IN: -

24 VDC/VAC neutral/ground

24V IN: +

24 VDC posi4ve / VAC live

24 VDC/VAC out

24V OUT: -

24 VDC/VAC neutral/ground

24V OUT: +

24 VDC posi4ve / VAC live

Digital Output

Modbus Network 

Communica4ons

MODBUS: B

RS-485 "B" (inverted)

MODBUS: A

RS-485 "A" (non-inverted)

MODBUS: GND

RS-485 GND

MODBUS: SH

RS-485 Shield

Analog Output

Voltage or Current 

output

ANALOG: -

Analog output ground

ANALOG: +

Analog output signal (+)

NOTES:

 1. Polarity must not be reversed. 2. for 24 VAC in a daisy chain configura4on, the neutral polarity must be 

maintained for all instruments. 3. If analog output is configured for 4-20mA output, ensure the current loop is 
connected to a sinking current loop monitor before powering on the instrument.

1

POWER & SIGNAL WIRING TABLE

MODE OF OPERATION

4-20mA

1-5V

0-5V

2-10V

0-10V

Instrument Fault

< 1.2 mA

< 0.3 V

N/A

< 0.6 V

N/A

Offline Mode / Maintenance

3 mA

0.75 V

N/A

1.5 V

N/A

DriH below Zero

3.8 mA

0.95V

N/A

1.9 V

N/A

Measuring Range Exceeded

20.5 mA

5.12 V

5.12 V

10.25 V

10.25 V

Fault on Analog Interface

>21 mA

> 5.25 V

> 5.25 V

> 10.5 V

> 10.5 V

1

TABLE 5

TABLE 4

Connec4on

Descrip4on

Label

Wiring Termina4on

Power

24 VDC/VAC in

24V IN: -

24 VDC/VAC neutral/ground

24V IN: +

24 VDC posi4ve / VAC live

24 VDC/VAC out

24V OUT: -

24 VDC/VAC neutral/ground

24V OUT: +

24 VDC posi4ve / VAC live

Digital Output

Modbus Network 

Communica4ons

MODBUS: B

RS-485 "B" (inverted)

MODBUS: A

RS-485 "A" (non-inverted)

MODBUS: GND

RS-485 GND

MODBUS: SH

RS-485 Shield

Analog Output

Voltage or Current 

output

ANALOG: -

Analog output ground

ANALOG: +

Analog output signal (+)

NOTES:

 1. Polarity must not be reversed. 2. for 24 VAC in a daisy chain configura4on, the neutral polarity must be 

maintained for all instruments. 3. If analog output is configured for 4-20mA output, ensure the current loop is 
connected to a sinking current loop monitor before powering on the instrument.

1

Summary of Contents for HGD-EC-NH3-100

Page 1: ...sent in the surrounding environment The analog outputs 4 20mA or 0 10V DC can interface with nearly any existing monitor computer or PLC controller The sensor elements are mounted internally on the en...

Page 2: ...120 F 50 C 4 F 20 C to 122 F 50 C 13 F 25 C to 131 F 55 C VOLTAGE REQUIREMENTS 24 VDC 18 24 VAC 20 100 240 VAC 50 60 Hz 80W max D Cell BaVery HUMIDITY RANGE NON CONDENSING 5 90 RH 15 90 RH electroche...

Page 3: ...e most likely sources of leakage Perimeter detection is where detectors completely surround the area in question The size and nature of the area will help to decide which method is the most appropriat...

Page 4: ...D AVOID FALSE ALARMS REDUCING BUSHING SCREEN STAND ALONE CONTROL The Hansen Gas Detector can operate as a stand alone device All that is needed is a 24V AC DC power supply LOCAL AND REMOTE VISUAL AUDI...

Page 5: ...nly 3 Internal Alarm Buzze 4 Power Connections x2 5 Digital Connection MODBUS 6 Analog Connection 7 Tactile Switch 1 8 Ribbon Cable to Sensor 9 Tactile Switch 2 10 Relay 3 Connection FAULT 11 Relay 2...

Page 6: ...f the detector measures the gas dependent light transmission while the other channel is used as a reference The ratio between measurement and reference signal is used to determine the gas concentratio...

Page 7: ...el or branching multiple units from the main bus may introduce impedance mismatches reflections and or signal distortions Avoid long stubs when connecting detectors to the bus should be less than 3 De...

Page 8: ...is proportional to the detected gas concentration GAS CONCENTRATION 4 20mA 1 SV 0 SV 2 l0V 0 l0V 0 4mA lV ov 2V ov 50 12 mA 3V 2 5V 6V 5V 100 20 mA 5V 5V l0V lOV TABLE 6 FIG 11 8b Zero Adjustment 9 Bu...

Page 9: ...n user would need to download the Hansen Gas Detector App from either Google Play Store or Apple Store SENSOR SETUP In order to utilize the Bluetooth option sensors will need to be setup individually...

Page 10: ...verify the instrument functionality The steps to perform a bump test with the Hansen Gas Detector APP 1 Connect adapter and gas cylinder according to the instructions in the General Calibration Proce...

Page 11: ...ogrammable Logic Controller PLC Data logging is available on the HGD C 8 via the integrated SD card which can be removed to allow download of the logged data to a computer External Component Descrip2o...

Page 12: ...scrip on 1 Integrated Visual Alarm 2 Controller Power and Fault LEDs 3 Channel 1 and 2 alarm mute bu ons 4 Power Fault Low High Alarm LEDs 5 M16 Cable Glands x6 6 M20 Cable Glands x2 Component Descrip...

Page 13: ...UARY 2020 INSTALL DIMENSIONS 8 CHANNEL CONTROLLER FIG 18 5 625 0 0 0 6 0 O 0 ____ __ 16 J 1 47 REFERENCE NOT TO SCALE REFERANCE NOT TO SCALE 47 0 13 2 8 0 16 5 625 6 INSTALL DIMENSIONS 2 CHANNEL CONTR...

Page 14: ...14 A100h JANUARY 2020 FIG 20 CONTROLLER WIRING CONNECTIONS...

Page 15: ...he currently selected menu item is indicated with triangle pointers to the left and right of the description If the menu list is longer than can be displayed up and down arrow keys on the right side o...

Page 16: ...nec ng you must ENABLE Bluetooth from this menu screen From the LCD contrast seqng screen use the arrow keys to adjust the contrast from 1 63 with 30 being the default The brightness of front panel LE...

Page 17: ...MS device non Amer pted to e to edit ord a 30 s amer enter n 0 seqngs ma on nt since re rd bring assigned accessed either by selec ng CHANNEL CONFIG from the main menu or by pressing the channel numbe...

Page 18: ...ttings of the Hansen gas detector must match the BMS system to work correctly The 3 form C relays that are included in the Hansen gas detector fault low alarm high alarm can be configured to be fail s...

Page 19: ...D display open the clear cover and remove the LED display panel by removing the 4 screws On the backside of the LED display adjust the poten ometer labeled Z un l the KEY FEATURES GAS ALERT SYSTEM Pro...

Page 20: ...N100 etc WIRING SCHEMATIC FOR CONTROLLER AND DETECTOR External Power Supply EARTH GRD CUSTOMER BMS 0 J w w I i i z i 0 0 n r7 r7 r7 I i t i t ppm L J L J L J I 0 w I i i z 0 0 n 0 0 i 0 0 0 z 5 5 w w...

Page 21: ...connected to relay _______________________________ OK Check Analog Output in Use e g 0 5V 4 20 mA _______________________________ OK 2 On Site Gas Calibration Initial the following encircle OK when co...

Page 22: ...EP1 Handheld unit without sensor module HGD C 2 31 1012 Electrochemical 0 50 500 PPM HGC C 8 8 Channel controller 115 230 VAC 31 1013 Electrochemical 0 500 2000 PPM 31 1032 Filter 10 pack CALIBRATION...

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