background image

TROUBLESHOOTING

HYDRAULICS

PROBLEM  

          CAUSE      

REMEDY 

Intake Auger turns too slow.

Excessive or wet grain.

Not enough oil flow to hydraulic 

pump.
Hydraulic pump defective.
Hydraulic motor defective.
SIA relief valve pressure set too 

low.

SIA auger partially plugged.
SIA pressure relief valve doesn’t 

function properly.

The higher the moisture content 

and weight of the material that is 

being conveyed, the more power 

it takes. Adjust the variable speed 

control valve to allow more oil to 

the hydraulic motor.

Change oil filter, replace oil with 

new oil and fill to proper level.

Replace hydraulic pump.
Repair or replace hydraulic motor.

Check pressure to valve, if 

pressure is low adjust to factory 

setting or replace if will not adjust.
Remove plugging material.

Check pressure to valve, if it will 

not adjust to the factory setting, 

replace the valve.

-50-

Summary of Contents for 9117

Page 1: ...UNDERSTAND THIS MANUAL BEFORE READ AND UNDERSTAND THIS MANUAL BEFORE OPERATING THIS EQUIPMENT UNSAFE OPERATION OPERATING THIS EQUIPMENT UNSAFE OPERATION OR MAINTENANCE OF THIS EQUIPMENT CAN RESULT OR...

Page 2: ...afety Signs 10 Safety Decals 11 12 Safety Information Warning Owner Must Read and Understand 13 14 Cap Screw Torque Values 15 Hydraulic Fitting Torque Specifications 16 17 Set Up Assembly 18 Transport...

Page 3: ...1...

Page 4: ...ents to its products at any time without incurring any obligation to make such changes to products previously manufactured Specifications statements and descriptions of Products contained in this publ...

Page 5: ...Remove Copy At Perforation 3...

Page 6: ...Intentionally Left Blank 4...

Page 7: ...e filled to proper levels See Lubrication Chapter of this manual for details No visible leaks on the hydraulic pump motors hoses and fittings Guards and shields are secure Tires are inflated to 80 PSI...

Page 8: ...6 Intentionally Left Blank...

Page 9: ...at the Pre delivery service was satisfactorily performed Explain to the customer that the pre delivery inspection was made Explain to the customer all the safety precautions they must take when operat...

Page 10: ...8 Intentionally Left Blank...

Page 11: ...R YOUR PERSONAL SAFETY IS INVOLVED TAKE TIME TO BE CAREFUL REMEMBER THE CAREFUL OPERATOR IS THE BEST OPERATOR MOST ACCIDENTS ARE CAUSED BY HUMAN ERROR CERTAIN PRECAUTIONS MUST BE OBSERVED TO PREVENT T...

Page 12: ...ORMATION OBSERVE MAXIMUM TRANSPORT SPEED The maximum transport speed for this implement is 32 km h 20 m p h Some tractors are capable of operating at speeds that exceed the maximum transport speed of...

Page 13: ...Mixer are various decals to aid in operation and to warn of danger or caution areas Pay close attention to all the decals on your Mixer DO NOT REMOVE ANY OF THESE DECALS IF DECALS ARE LOST DAMAGED OR...

Page 14: ...SAFETY INFORMATION 12...

Page 15: ...SAFETY INFORMATION 13...

Page 16: ...the machine becomes clogged or for servicing Stop the tractor engine remove ignition key and allow all mechanisms to stop Before cleaning or working on the machine detach the PTO shaft and completely...

Page 17: ...15...

Page 18: ...HYDRAULIC FITTING TORQUE SPECIFICATIONS 16...

Page 19: ...17 HYDRAULIC FITTING TORQUE SPECIFICATIONS...

Page 20: ...bs Install the rims and tires and torque the wheel nuts to 90 ft lbs 124 N m Inflate the 12 5L x 15 20 ply tires to 80 PSI 563 kpa SET UP ASSEMBLY 18 STORAGE IMPORTANT NEVER store the Mixer outside as...

Page 21: ...REFLECTORS The Mixer is equipped with red reflector strips that are located on the rear of each fender TRANSPORTING 19 TRANSPORT LIGHTING Highway transport lighting is standard equipment...

Page 22: ...ance of 6 12 between the top of the tractor drawbar and the center of the tractor PTO An 8 distance is standard PREPARING FOR OPERATION PREPARING MIXER Properly lubricate the Mixer checking the gearbo...

Page 23: ...The hopper shut off is open 2 The tank lid is closed the collector cover is open 3 The unloading auger shut off door is closed 4 Operate the mixer on level ground for uniformity of mix 5 Maintain a s...

Page 24: ...0 hours of operation Re torque all wheel bolts fasteners and hardware Lubricate all grease fittings do not over grease CAPACITY The tank will hold approximately 6000 lbs of ground feed consisting of a...

Page 25: ...back down into the transfer auger and conveyed to the mixing tank GRAVITY FEEDER The standard equipment gravity feeder is a stationary hopper with no moving or running parts Material to be ground is...

Page 26: ...isting of three hydraulically motor driven augers that are connected in series so that all augers are synchronized as well as started and stopped together If any motor malfunctions the movement of mat...

Page 27: ...screen should be rotated to place the sharp holes edges against the direction of the cylinder rotation or the screen should be replaced The Mixer can be fitted with numerous screens that are available...

Page 28: ...ractor off and disengage the PTO 7 Open the mill screen cover replace the mill screen close mill cover engage the mill blower drive sheave pin and restart the tractor and PTO 8 Bring the mill up to pr...

Page 29: ...n key allow all mechanisms to stop and disengage PTO 2 Open the mill screen cover and remove the screen 3 Inspect the blower inlet opening and remove any buildup Collector 4 If there is no air coming...

Page 30: ...ed when the handle is all the way down or the lid will not open during over filling 28 3 6 Discharge Auger Extensions The 3 and 6 discharge auger extensions fold back and lock into position with a saf...

Page 31: ...ined check and adjust drive belt tension Belt Tension To adjust mill blower drive belt tension proceed as follows 1 Check the drive belt tension initially by measuring the amount of belt deflection at...

Page 32: ...ly raise the SIA and still allow the SIA to remain stationary when the intake hopper end is lowered to the ground ADJUSTMENTS 30 MILL SCREEN COVER LATCHES Over center handle latches are used to secure...

Page 33: ...he speed has been set lock the set screw down ADJUSTMENTS 31 12 DISCHARGE AUGER Transport Cradle The unloading auger must always be moved to and set into the transport cradle before the mixer is trans...

Page 34: ...ed as follows 1 Clean any material out of the intake area possible with a scoop or shop vac 2 Check for a broken chain drive sprocket or driven sprocket or for sheared keys which hold the sprockets Re...

Page 35: ...acers must be replaced in proper sequence with respect to the appropriate row on the cylinder When the hammers are rotated they should always be rotated in the same direction to maintain a balanced cy...

Page 36: ...The bolt securing the PTO to the shaft should be tightened to seat the bearings Then back the bolt out and tighten to 6 10 inch lbs of torque Secure the bolt with wire to PTO yoke MILL THROAT PLATE Th...

Page 37: ...ge auger to the lowest position 6 Re open the flow control valve for the lower auger keeping the discharge auger unloading door closed 7 Re start the tractor engage the PTO and turn on the on off cont...

Page 38: ...Star EZ 2500 An optional factory installed Digi Star EZ 2500 scale is available for accurate weight measurement The 3 point Weighbar System features 3 modes Net Tare and Gross Model Digi Star EZ 3410...

Page 39: ...loads using a good grade of lubricant Spray the entire chain on the center of the rollers OIL RESERVOIR Check the oil reservoir daily Oil level should be between Max Min level marks Fill as needed usi...

Page 40: ...al section auger and 4 zerks on vertical auger pivot Unloading Auger 1 zerk at the end of the auger discharge spout Transfer Auger Main Drive Shaft Front Bearings 1 zerk each under shield Main Drive S...

Page 41: ...not go near leaks 32597A 1 Do not operate this equipment if this decal is exposed 51010 3 Pinch Point 54033 1 Made in USA 3 66076 4 Located Behind Shield 72203A 1 Help avoid injury Read and understand...

Page 42: ...40 DECAL LOCATION 093020 11599 1494L 82602 1494J 84044 56877 311 82907L 1494P 1494L 1494K 2495 72203A 54033 84045 91353 91357 66076 82602 1494A 11211176 2 of each under Front Shield...

Page 43: ...DECAL LOCATION 9194A 81209 11210B 66076 66076 82907G 82907L 11210B 41 093020 093020 093020 32597A 829071 91396 1494J 1494K 1494K 66076 82907G Inside Supplement Hopper...

Page 44: ...DECAL LOCATION 42 DCRED DCAMB 9194A 91393 81209 093020 093020 11599 81209 81209 1494J 91398 11599 093020 91358...

Page 45: ...DECAL LOCATION 43 51010 82907I 82907F TFM97 11210B 66076 82907L 9194A 9194A 11599 82907K 81209 DCRED 32597A 093020 91358...

Page 46: ...DECAL LOCATION 44 1494P 82907A 093020 093020 82907B 093020 82907G 82907L 9194A 82907G...

Page 47: ...DECAL LOCATION 45 093366 DCAMB 82907C 093020 5696D 81209 5696E 82907C 82907D Quantity 3 1 82907D on each side of the hopper 1 on the flap in the inside 093020 82907C...

Page 48: ...ct cause sheared of bolt failure Front drive chain disconnected Repair or replace chain Transmission rear drive Repair or replace chain chain disconnected Sprocket key sheared Replace key Transmission...

Page 49: ...lace bearings Replace and or properly adjust bearings Replace hammers Remove balance replace Excessive dust Blower inlet plugged Collector covered Check unplug Uncover collector while operating Materi...

Page 50: ...Oil too heavy cold Oil level in reservoir too low Allow oil to warm up or switch to a recommended lighter oil Add oil to bring between min max indicator levels Augers operating slow Improper oil flow...

Page 51: ...ctive Replace On Off control valve Pump not being driven Discharge on off valve control in off position Hydraulic pump defective Discharge auger On Off control valve relief pressure set too low Check...

Page 52: ...the moisture content and weight of the material that is being conveyed the more power it takes Adjust the variable speed control valve to allow more oil to the hydraulic motor Change oil filter repla...

Page 53: ...SERVICE NOTES 51...

Page 54: ...SERVICE NOTES 52...

Page 55: ......

Page 56: ...H S MFG CO products approved for the FEMA SEAL OF QUALITY...

Reviews: