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 Always  be  sure  the  work  cable  makes  a  good  electrical  connection  with  the  metal  being  welded.  The 

connection should be as close as possible to the area being welded. 

Maintain  the  electrode  holder,  work  clamp,  welding  cable  and  welding  machine  in  good,  safe  operating 

condition. Replace damaged insulation. 

 Never dip the electrode in water for cooling. 

 Never simultaneously touch electrically “hot” parts of electrode holders connected to two welders because 

voltage between the two can be the total of the open circuit voltage of both welders. 

 When working above the floor level, use a safety belt to protect yourself from a fall should you get a shock. 

FUMES AND GASES CAN BE DANGEROUS. 

 Welding may produce fumes and gases hazardous to health. Avoid breathing these fumes and gases. When 

welding, keep your head out of the fume. Use enough ventilation and/or exhaust at the arc to keep fumes and 

gases away from the breathing zone. When welding with electrodes which require special ventilation such as 

stainless or hard facing or on lead or cadmium plated steel and other metals or coatings which produce highly 

toxic  fumes,  keep  exposure  as  low  as  possible  and  below  Threshold  Limit  Values  using  local  exhaust  or 

mechanical ventilation. In confined spaces or in some circumstances, outdoors, a respirator may be required. 

Additional precautions are also required when welding on galvanized steel.   

 Do not weld in locations near chlorinated hydrocarbon vapors coming from degreasing, cleaning or spraying 

operations. The heat and rays of the arc can react with solvent vapors to form phosgene, a highly toxic gas, 

and other irritating products. 

  Shielded  gases  used  for  arc  welding  can  displace  air  and  cause  injury  or  death. Always  use  enough 

ventilation, especially in confined areas, to insure breathing air is safe. 

 

ARC RAYS CAN BURN. 

 Use a shield with the proper filter and cover plates to protect your eyes from sparks and the rays of the arc 

when welding or observing open arc welding.   

 Use suitable clothing made from durable flame-resistant material to protect your skin and that of your helpers 

from the arc rays. 

 Protect other nearby personnel with suitable, non-flammable screening and /or warn them not to watch the 

arc nor expose themselves to the arc rays or to hot spatter or metal. 

Summary of Contents for HSM200

Page 1: ...LCD IMPORTANT Read this Owner s Manual Completely before attempting to use this equipment Save this manual and keep it handy for quick reference Pay particular attention to the safety instructions we...

Page 2: ...Ampere Characteristic 6 3 Installation and Adjustment 7 3 1 Parameters 7 3 2 Duty cycle and Over heat 8 3 3 Equipment Connection 8 4 Operation 9 4 1 Layout for the front and rear panel 9 4 2 Welding...

Page 3: ...ause of the DC voltage existing in the electrolytic capacitors ELECTRIC SHOCK CAN KILL Never touch electrical parts Wear dry hole free gloves and clothes to insulate yourself Insulate yourself from wo...

Page 4: ...ium plated steel and other metals or coatings which produce highly toxic fumes keep exposure as low as possible and below Threshold Limit Values using local exhaust or mechanical ventilation In confin...

Page 5: ...er that welding sparks and hot materials from welding can easily go through small cracks and openings to adjacent areas Avoid welding near hydraulic lines Have a fire extinguisher readily available Wh...

Page 6: ...or flame Never allow the electrode or any other electrically hot parts to touch a cylinder Keep your head and face away from the cylinder valve outlet when opening the cylinder valve Valve protection...

Page 7: ...MIG Meanwhile the welding current parameter can be adjusted continuously and infinitely to meet with the requirements of welding craft Rectifier Inverter Transformer Rectifier Hall Current Feedback co...

Page 8: ...IG 10 100 MMA 25 200 MIG 10 200 MMA TIG Welding Voltage V 10 27 MIG No load Voltage V 67 MIG 14 TIG MMA Power Factor 0 99 Duty cycle 40 40 140 A 60 115 A 100 90 A 40 100 A 60 85A 100 65 A 40 140 A 60...

Page 9: ...nd the output current I is shown as the right figure If transformer is over heat the heat relay inside it will open and will output an instruction to circuit board cut AC relay and the output welding...

Page 10: ...nd keep the wire aim at the wire feeder mouth Note The plane of the joint should be aimed at screw plugged tightly and rotated 90 then screw the bolt tightly to ensure the gun contacting closely 7 Con...

Page 11: ...g L Knob in the interface 3 Welding parameter setting interface a welding parameter and its corresponding value may be selected and set by rotating L Knob and R Knob in the interface 4 System setting...

Page 12: ...G MAG Synergic welding method is selected 8 Multifunction display interface an interface displaying the contents corresponding to those selected by users such as icons of welding method welding mode a...

Page 13: ...d setting of welding parameters 1 In the main interface press the MENU key to enter the welding parameter setting interface 2 In the welding parameter setting interface rotate L Knob to select the par...

Page 14: ...t set by rotating L Knob 4 When the programmed welding current does not meet user requirements the setting is available by rotating R Knob 5 After the setting press L Knob and R Knob for confirmation...

Page 15: ...lue for the parameter afterwards press L Knob or R Knob for confirmation Refer to Fig 2 3 Setting of wire feed rate and welding current 1 Press the ENTER key to enter the welding interface shown below...

Page 16: ...he MENU key to enter the welding parameter setting interface 2 In the welding parameter setting interface rotate L Knob to select the parameter as required and rotate R Knob to set a value for the par...

Page 17: ...the welding parameter setting interface 2 In the welding parameter setting interface rotate L Knob to select the parameter as required and rotate R Knob to set a value for the parameter afterwards pr...

Page 18: ...t a welding method as required and press L Knob two times to directly enter the welding interface 4 3Welding parameters Material Wire diameter mm GAS Welding current A Fe metal Solid cored 0 6 CO2 25...

Page 19: ...t acid corrosive gas in the surrounding air or substance can not exceed normal standard Take care that there is sufficient ventilation during welding There is at least 30cm free distance between the m...

Page 20: ...ately If the fan does not rotate after the arc welding machine is overheated observe that whether there is something blocked in the blade if it is blocked please get rid of If the fan does not rotate...

Page 21: ...ne you can consult the following Chart NO Troubles Reasons Solution 1 Close the breaker but the power light isn t on Breaker damaged Change it Fuse damaged Change it Power damaged Change it 2 After we...

Page 22: ...circuit damaged Check the circuit 6 Welding stops and alarm light is on Machine has self protection Check over voltage over current over temperature lower voltage and over temperature and solve it 7...

Page 23: ...pistol blow compressed air through the wire guide Blow the wire feed mechanism and reel housing clean with compressed air Reattach the welding gun s parts Tighten the contact tip to spanner tightness...

Page 24: ...MIG GUN NO Description QTY Part Number 1 Nozzle Standard 15AK 1 145N0075 2 Contact Tip 030 0 8 M6 25 1 140N0059 3 Swan Neck 15AK 1 002N0009 3 1 Insulator Bushing 1 002N0077 4 Torch Body Seat 1 400N01...

Page 25: ...MAINTENANCE AND TROUBLESHOOTING 5 4 Electrical schematic drawing...

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