Hanbell RC2 Series Installation & Start?Up Manual Download Page 18 | Manualshive

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COMPRESSOR INSTALLATION & START-UP GUIDE

REVISION M

18

Chapter - 10. RC2-710 ~ 930 Installation Guide

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Summary of Contents for RC2 Series

Page 1: ...sed to pressure test any refrigerant system These Safeties ARE Required at Startup to Maintain Hanbell Warranty a Motor Module Trip INT69HBY Open for 1 second b Low Oil Level Float Trip Open for 30 60...

Page 2: ...n this document is considered to be proprietary information of Micro Control Systems Inc No information or data from this document shall be published used reproduced transmitted or disclosed to others...

Page 3: ...0 Maintenance Area Requirement 18 Chapter 11 Compressor Piping 19 Chapter 12 Electrical Wiring 20 Chapter 13 Pre Start Up Procedure 21 13 1 Oil Types 22 6 3 HANBELL FLOODED TYPE WITH OIL SEPARATOR 23...

Page 4: ...ope has the proper strength to lift the compressor Keep the compressor horizontal while lifting 4 Check compressor nameplate for correct model and voltage designation 5 To facilitate customer installa...

Page 5: ...nd depressing the internal Schrader stem CAUTION This compressor may contain trace amounts of oil Do not relieve the holding charge or open the compressor ports until it is ready to be connected to a...

Page 6: ...be piped but it is necessary to consider the required space for adjustment of the expansion valve while testing or running the compressor Please refer to installation guide in the following section fo...

Page 7: ...g the compressor and selecting a wire size Main power cable Size AWG MCM mm2 8 awg 8 mm2 6 awg 14 mm2 4 awg 22 mm2 2 awg 30 mm2 1 awg 38 mm2 0 awg 50 mm2 00 awg 60 mm2 3 0 awg 80mm2 4 0 awg 100 mm2 4...

Page 8: ...COMPRESSOR INSTALLATION START UP GUIDE REVISION M 8 Chapter 5 Wiring Procedures Y Delta Part Winding...

Page 9: ...Delta Motor refer to Letter by terminal bolt 2 PWS Motor refer to Number by terminal bolt Terminal V2 Letter top number under letter Motor Terminals Larger Compressors V 2 New Style Motor Terminals Sm...

Page 10: ...COMPRESSOR INSTALLATION START UP GUIDE REVISION M 10 Figure 5 A Motor Wiring...

Page 11: ...mic part on the power terminal should not be tighten by hitting otherwise the insulation of the power terminal could be degraded Follow the drawing shown below for the wiring to prevent the power term...

Page 12: ...TION START UP GUIDE REVISION M 12 Photo shows extra nuts installed under jumper bar for clearance of power bolt Insulation Connect line voltage directly on Terminal post Chapter 6 Across the Line Jump...

Page 13: ...erature of the respective PTC thermistor 230 F 4 5 ohms 20 the sensor resistance increases and the module trips M1 and M2 open The failure results in a lockout The module resets when the response temp...

Page 14: ...t detected open circuit or short circuit 2 1 Motor voltage Incorrect phase sequence 2 Motor voltage Phase failure asymmetry 3 1 General Supply voltage too low 5 General Reset delay after General error...

Page 15: ...ire INT69HBY Diagnose The following diagram shows the proper wiring connections for the module The module is connected to L1 L2 and L3 for phase monitoring Stake on connectors at terminal A are connec...

Page 16: ...COMPRESSOR INSTALLATION START UP GUIDE REVISION M 16 Chapter 8 RC2 100 140 Installation Guide...

Page 17: ...COMPRESSOR INSTALLATION START UP GUIDE REVISION M 17 Chapter 9 RC2 170 580 Installation Guide...

Page 18: ...COMPRESSOR INSTALLATION START UP GUIDE REVISION M 18 Chapter 10 RC2 710 930 Installation Guide...

Page 19: ...153 F Oil filter mm 7 8 200 RC2 580 RC2 610 RC2 620 RC2 710 RC2 790 RC2 830 RC2 930 A cm 21 7 55 23 6 60 23 6 60 25 6 65 31 5 80 B Outwards cm 11 28 13 8 35 11 28 13 8 35 C cm 13 8 35 14 6 37 17 7 45...

Page 20: ...he vibration and noise transferred to other portions Figure 8 A Absorber Installation 6 In order to reduce vibration copper tubes for suction and discharge pipes are recommended copper suction and dis...

Page 21: ...are open stop angle valves with transducers etc 4 Make sure all solenoids are wired correctly 5 Make sure the motor module INT69HBY is wired correctly 6 Make sure the electrical system is wired correc...

Page 22: ...COMPRESSOR INSTALLATION START UP GUIDE REVISION M 22 13 1 Oil Types Note For other applicable oil types please consult with MCS HANBELL first for approval...

Page 23: ...l Separator or Sump These compressors do not hold oil and therefore have no oil filter oil level switch or heater Therefore you must have an external oil separator with an oil sump and oil level float...

Page 24: ...efully and ensure each step is done in accordance with the specifications 1 External oil separator 7 Oil level switch 2 Oil cooler 8 Oil temperature sensor 3 Oil filter and cartridge 9 Oil heater 4 Lu...

Page 25: ...the high side sight glass Hanbell recommends suction superheat 10 F to 20 F discharge superheat 30 F and a pressure differential of at least 70 psig 14 1 Recommended Safety Settings Motor Module Trip...

Page 26: ...ires from the INT69HBY motor module Place the amp sensor s on the line side of the VFD Select only a constant torque VFD type to use Set for no Direct Current DC braking Set Acceleration Time to 3 5 s...

Page 27: ...STALLATION START UP GUIDE REVISION M 27 15 3 Solenoids 15 3 1 tion Normally Open Normally Closed NORMALLY CLOSED SOLENOID THERE ARE NO NOTCHES ON THE NUT NORMALLY OPEN SOLENOID CAN BE IDENTIFIED BY NO...

Page 28: ...with MCS Hanbell before order confirmation Verify compressor load solenoid as Normally Open or Normally Closed 2 If normally Open Solenoid wire through the Normally Closed Relay Output 3 If normally...

Page 29: ...ON START UP GUIDE REVISION M 29 15 3 3 Step Load 50 75 100 15 3 4 Step Load 25 50 75 100 Only 25 at Start Up and Shut Down Please see APP Note 76 for Step Loading Instruction Kit 50 75 25 LOAD Blank O...

Page 30: ...SOLENOID ALIGNMENT IS CRITICAL TO PROPER FUNCTIONING OF COMPRESSOR WHEN INSTALLING SOLENOIDS ON THE COMPRESSOR ENSURE THAT THE HOLES MATCH FOR PROPER OIL FLOW TO OCCUR WHEN INSTALLING A LOAD CAP MAKE...

Page 31: ...SION M 31 ALSO MAKE SURE HOLES LINE UP IF INSTALLING ORIFICE PLATE FOR COMPRESSORS MANUFACTURED BEFORE APRIL 2013 NOT ALL OIL FLOW HOLES ARE ORIENTED THE SAME WAY BE SURE TO DOUBLE CHECK THAT THE SOLE...

Page 32: ...COMPRESSOR INSTALLATION START UP GUIDE REVISION M 32 PROPER INSTALLATION OF A SOLENOID PROPER INSTALLATION OF A SOLENOID WITH ORIFICE PLATE WITHOUT ORIFICE PLATE...

Page 33: ...COMPRESSOR INSTALLATION START UP GUIDE REVISION M 33 ATTENTION ORIFICE PLATES WERE REPLACED BY ORIFICE PLUGS IN COMPRESSORS MANUFACTURED AFTER APRIL 2013...

Page 34: ...S Connect to link with the Magnum control board and get authorized at Supervisor or Factory level b While the compressor is running near design conditions turn the UNLOAD relay manually OFF and the LO...

Page 35: ...urning the LOAD relay manually OFF and UNLOAD relay manually ON b Wait until the compressor is fully unloaded and then check the FLA value in the circuit grid c Take this number double click on the Va...

Page 36: ...uble free compressor life and for maintaining the warranty The content here is to help the operator and service people to know how the regular maintenance can be done and when a suitable time is for e...

Page 37: ...chedule is only for the technician s reference and should be considered as the minimum guideline to maintain the system s normal operation Technicians still can do any examination by their own that wi...

Page 38: ...s are permeable to moisture It is also important to keep compressors and systems closed except when work is actually being done on the equipment and to filter out undesirable contaminants This can be...

Page 39: ...erant lubricant etc Please contact Hanbell or local distributors agents for more details Replacement of piston rings and bearings should be performed by HANBELL authorized technicians Every 5000hrs pl...

Page 40: ...r print and fax to 239 694 0031 Mobile Compressor s Information Date Sales Order Model Number Serial Number Model Number Serial Number COMP 1 COMP 4 COMP 2 COMP 5 COMP 3 COMP 6 Temperature Readings Vo...

Page 41: ...itchell Update Manual to Rev L Updated wiring of electrical power terminals Added rotation of compressor Inserted Table of Contents 11 04 14 X Beltran Update Manual to Rev M Updated Installation Proce...

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