Hamech type KWH Operation Manual Download Page 11

HAMECH DTR KWH 

11 

 

Clean combustion tubes and reversal chambers. 

 

Clean the flue. 

 

Check if the flue gate rotates freely. 

After cleaning of combustion tubes clean also the ash chamber in boiler’s rear 
part (exchanger) through the cleaning flap (11) located at boiler’s side. 

 

6.2. Maintenance 

After each heating season clean the boiler thoroughly. Do not drain the water 
for the summer season.  
However, if the boiler-room is for any reason inactive during winter and there is 
risk  of  frost,  drain  the  water.  After  cleaning  complete  the  paint  coat  on  the 
boiler. 
 

7.0. REPAIR AND OVERHAUL 

Minor  defects  should  be  removed  during  current  repairs.  Periodical  overhauls 
are  made  once  a  year,  when  the  boiler  is  out  of  use.  For  inspection  and  for 
evaluation of the range of repair clean the boiler thoroughly. Overhaul consists 
usually  in  replacement  of  seals,  door  screens  etc.,  rarely  in  replacement  of 
water grid, which is worn due to furr deposit. After overhaul check tightness of 
boiler & heating system. After replacement of side walls and grid or after repair 
of breaks and leakage carry out the 0,4 MPa pressure test. 
 

8.0. INDUSTRIAL SAFETY 

Operation  of  the  boiler  is  safe  only  if  the  boiler  is  installed  and  operated 
according  to  adequate  standards  and  present  manual.  Especially  following 
rules should be observed: 

 

Fire up the boiler only if the boiler & heating system are filled with sufficient 
quantity of water and if inlet and outlet valves are open. 

 

To avoid intoxication with carbon monoxide the blow duct in the upper part 
should be always opened a little. 

 

Observe  fire  protection  rules  –  keep  boiler’s  surroundings  clean,  do  not 
store inflammable materials near the boiler. 

 

Connection  to  the  funnel  should  be  made  very  carefully,  seal  all  connec-
tions with chamotte clay or graphite cord. 

 

If temperatures are low, the heating system is cold and if there is a risk that 
the  system  is  frozen  behind  the  boiler  do  not  fire  up  the  boiler  before 
checking that there is circulation of water in the system. 

 

If  there  is  no  water  in  the  boiler  or  in  the  heating  system  and  the  boiler  is 
filled with glowing fuel 
IT IS PROHIBITED!: 

 

to fill the system with cold water – risk of boiler’s explosion 

 

to  extinguish  the  furnace  with  water  –  risk  of  boiler’s  break  and 
carbon monoxide formation. 

Summary of Contents for type KWH

Page 1: ...Krajowej 3 centr tel 0 prefix 85 682 20 21 do 26 fax 0 prefix 85 682 22 07 Serwis 0 prefix 85 682 62 61 Keep for future use OPERATION MANUAL CENTRAL HEATING WATER BOILER type KWH Serial Valid with the...

Page 2: ...1 GENERAL 7 4 2 ADDITIONAL INFORMATION 8 5 0 OPERATION MANUAL 8 5 1 START UP 8 5 2 OPERATION WITHOT PRE FURNACE 8 5 3 COUPLING WITH AZSD 9 5 4 EMERGENCY STOP 9 5 5 WATER SUPPLY 10 6 0 INSPECTION AND...

Page 3: ...signed for operation in central heating gravity systems or in open systems with forced circulation and especially as heat exchangers for AZSD pre furnaces Very low level of emission of pollution to th...

Page 4: ...g flaps 12 for the first and 13 for the second row of combustion tubes Exhaust gas outlet is realised through a flue 14 The boiler can work with natural air draft generated by a funnel or with forced...

Page 5: ...AZSD kW 60 90 190 4 Basic fuel for AZSD Comminuted wood of up to 30 mm granulation and 30 50 humidity 5 Thermal power adjustment range 30 100 6 Heated boiler surface m2 5 5 11 5 21 7 Admissible static...

Page 6: ...power of AZSD kg h 118 15 156 375 6 783 7 12 Thermal efficiency at nominal power when coupled with AZSD 81 9 81 9 81 9 81 9 13 Weight with insulation kg 2150 3100 6250 12500 14 Funnel height m 15 18...

Page 7: ...ned requirements a foundation must be made For boilers from 1000 kW on must be made a concrete reinforced foundation of 250 mm thickness After hardening of floor or foundation it is possible to assemb...

Page 8: ...alling pipe Check if all cleaning flaps are mounted and closed especially rear wall cleaning flap Firing up should proceed slowly Flue gate should be entirely open sufficient quantity of air should be...

Page 9: ...n work alone as a solid fuel fired device because opening for the AZSD are covered with fire resistant door Technical conditions for operation of the AZSD unit are contained in its operation manual Th...

Page 10: ...d before use in the boiler Water losses within properly designed and mounted heating system are insignificant and require refilling very rarely 6 0 INSPECTION AND MAINTENANCE MANUAL Inspection and mai...

Page 11: ...ter repair of breaks and leakage carry out the 0 4 MPa pressure test 8 0 INDUSTRIAL SAFETY Operation of the boiler is safe only if the boiler is installed and operated according to adequate standards...

Page 12: ...the residual risk the KWH boiler is treated as a device which until the moment of its start up is designed and manufactured according to the state of art 8 1 2 Evaluation of the residual risk If foll...

Page 13: ...kground Boiler thermal power 4 Black letters yellow background Lift here 5 White sign blue background Prior to operation read the manual 6 Black symbols yellow background Plate Risk of explosion 7 Whi...

Page 14: ...ash and fine culm Low quality fuel should be used only when boiler s high thermal efficiency is not requested Insufficient funnel draft Remove leakage of funnel doors flue etc Check funnel s height ac...

Page 15: ...HAMECH DTR KWH 15 FIG 1 Water boiler structure...

Page 16: ...DTR KWH 16 FIG 2 Water boiler KWH 55 dimensions location of warning information stickers is also shown a sign No 1 b sign No 2 c sign No 3 d sign No 4 e sign No 5 8 Description of signs is given on p...

Page 17: ...DTR KWH 17 FIG 3 Water boiler KWH 110 dimensions location of warning information stickers is also shown a sign No 1 b sign No 2 c sign No 3 d sign No 4 e sign No 5 8 Description of signs is given on p...

Page 18: ...DTR KWH 18 FIG 4 Water boiler KWH 180 dimensions location of warning information stickers is also shown a sign No 1 b sign No 2 c sign No 3 d sign No 4 e sign No 5 8 Description of signs is given on p...

Page 19: ...DTR KWH 19 FIG 5 Water boiler KWH 300 dimensions location of warning information stickers is also shown a sign No 1 b sign No 2 c sign No 3 d sign No 4 e sign No 5 8 Description of signs is given on p...

Page 20: ...DTR KWH 20 FIG 6 Water boiler KWH 600 dimensions location of warning information stickers is also shown a sign No 1 b sign No 2 c sign No 3 d sign No 4 e sign No 5 8 Description of signs is given on p...

Page 21: ...WH 21 FIG 7 Water boiler KWH 600 2xAZSD 250 dimensions location of warning information stickers is also shown a sign No 1 b sign No 2 c sign No 3 d sign No 4 e sign No 5 8 Description of signs is give...

Page 22: ...DTR KWH 22 FIG 8 Water boiler KWH 1000 dimensions location of warning information stickers is also shown a sign No 1 b sign No 2 c sign No 3 d sign No 4 e sign No 5 8 Description of signs is given on...

Page 23: ...H 23 FIG 9 Water boiler KWH 1000 2xAZSD 500 dimensions location of warning information stickers is also shown a sign No 1 b sign No 2 c sign No 3 d sign No 4 e sign No 5 8 Description of signs is give...

Page 24: ...TR KWH 24 FIG 10 Water boiler KWH 2000 dimensions location of warning information stickers is also shown a sign No 1 b sign No 2 c sign No 3 d sign No 4 e sign No 5 8 Description of signs is given on...

Page 25: ...MECH 17 200 Hajn wka Ul Armii Krajowej 3 2 Boiler serial 3 Manufacturing year 4 Max water pressure inside the boiler MPa 5 Max water temperature 95 C 6 Wielko kot a kW WE CERTIFY that the boiler has u...

Page 26: ...water boiler Type KWH Serial Manufacturing date Dispatch date Sale date Signature stamp Quality Dept point of sale signature stamp COMPLAINT FORM Mr Mrs Address Warranty card No Product type serial P...

Page 27: ...in the 14 days term that the device is not complete f Firing with woodwaste poluted with chemical substances causing corrosion of boiler s interior eg sawdust from a tannery 6 All adjustment and maint...

Page 28: ...of the Ministry of Economy Labor and Social Policy dated on 10 04 2003r for basic requirements for machinery and safety elements Dz U Nr 91 pos 858 dated on 23 05 2003r including the standard PN EN 2...

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