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HAMECH DTR KWH 

 the value Q is calculated as the sum of thermal powers of all boilers 

 optimum  funnel  height  (calculated  for  sea  level)  should  be  taken  from  the 

Table 1. 

 for  locations  above  sea  level  the  value  from  the  Table  1  should  be 

increased by 0,2 m for each 100 m above sea level. 

 

Finally, check all connections for leakage and complete paint coat.

 

4.2. Additional information 

Boiler  should  be  located  in  the  boiler-room  so  as  it  could  be  easily  operated, 
cleaned,  assembled  and  disassembled.  For  this  purpose  distance  between 
boiler’s front wall and boiler-room wall for manually fed boilers should be by 0,5 
m greater than boiler’s length but not less than 2,0 m. 
Distance  between  boiler’s  rear  wall  and  any  obstacle  should  allow  for  easy 
opening of cleaning door. For its proper work the boiler must be placed at the 
same height as foreseen in heating system design. 
 

5.0. OPERATION MANUAL 

5.1. Start-up 

Firing-up  of  the  boiler  may  be  started  after  checking  if  the  boiler  and  heating 
system contains sufficient quantity of water i.e. if the expansion vessel contains 
water – 100 mm above vessel’s bottom is quite enough (it may be done using 
the  signalling  pipe).  Check  if  all  cleaning  flaps  are  mounted  and  closed, 
especially  rear  wall  cleaning  flap.  Firing-up  should  proceed  slowly.  Flue  gate 
should  be  entirely  open,  sufficient  quantity  of  air  should  be  supplied  through 
the ash door. The boiled is fired-up using wood laid on the grid. After the wood 
catches flame, add gradually fuel and fill the combustion chamber (i.e. start the 
AZSD). 
 

5.2. Operation (withot pre-furnace) 

Boiler’s  capacity  adjustment  (=  outlet  water  temperature)  should  be  done 
through  proper  positioning  of  the  ash  door  (9)  flap,  applied  for  supply  of  air 
under  the  grid;  quantity  of  air  depends  on  boiler‘s  thermal  load.  During  initial 
combustion phase carbon monoxide is burnt only partially, thus secondary air 
should  be  supplied  to  the  combustion  chamber  through  the  grid  door  (7) 
installed  in  the  upper  part  of  the  boiler.  If  the  boiler  is  fired  with  thicker  coal 
(smaller  billets  or  thick  cobble)  then  it  is  recommended  to  fill  the  furnace 
entirely  and  to  control  combustion  speed  with  air  quantity  supplied  under  the 
grid  through the ash door flap. 
Before  each  next  fuel  charge  remove  ash  and  slag  from  the  grid;  during  this 
operation the flue gate should be entirely open. 
In  the  course  of  boiler  operation  observe  industrial  safety  rules  and  check 
indications  of  measurement  gauges  i.e.  check  if  boiler’s  working  parameters 
are not exceeded. 

 

Summary of Contents for type KWH

Page 1: ...Krajowej 3 centr tel 0 prefix 85 682 20 21 do 26 fax 0 prefix 85 682 22 07 Serwis 0 prefix 85 682 62 61 Keep for future use OPERATION MANUAL CENTRAL HEATING WATER BOILER type KWH Serial Valid with the...

Page 2: ...1 GENERAL 7 4 2 ADDITIONAL INFORMATION 8 5 0 OPERATION MANUAL 8 5 1 START UP 8 5 2 OPERATION WITHOT PRE FURNACE 8 5 3 COUPLING WITH AZSD 9 5 4 EMERGENCY STOP 9 5 5 WATER SUPPLY 10 6 0 INSPECTION AND...

Page 3: ...signed for operation in central heating gravity systems or in open systems with forced circulation and especially as heat exchangers for AZSD pre furnaces Very low level of emission of pollution to th...

Page 4: ...g flaps 12 for the first and 13 for the second row of combustion tubes Exhaust gas outlet is realised through a flue 14 The boiler can work with natural air draft generated by a funnel or with forced...

Page 5: ...AZSD kW 60 90 190 4 Basic fuel for AZSD Comminuted wood of up to 30 mm granulation and 30 50 humidity 5 Thermal power adjustment range 30 100 6 Heated boiler surface m2 5 5 11 5 21 7 Admissible static...

Page 6: ...power of AZSD kg h 118 15 156 375 6 783 7 12 Thermal efficiency at nominal power when coupled with AZSD 81 9 81 9 81 9 81 9 13 Weight with insulation kg 2150 3100 6250 12500 14 Funnel height m 15 18...

Page 7: ...ned requirements a foundation must be made For boilers from 1000 kW on must be made a concrete reinforced foundation of 250 mm thickness After hardening of floor or foundation it is possible to assemb...

Page 8: ...alling pipe Check if all cleaning flaps are mounted and closed especially rear wall cleaning flap Firing up should proceed slowly Flue gate should be entirely open sufficient quantity of air should be...

Page 9: ...n work alone as a solid fuel fired device because opening for the AZSD are covered with fire resistant door Technical conditions for operation of the AZSD unit are contained in its operation manual Th...

Page 10: ...d before use in the boiler Water losses within properly designed and mounted heating system are insignificant and require refilling very rarely 6 0 INSPECTION AND MAINTENANCE MANUAL Inspection and mai...

Page 11: ...ter repair of breaks and leakage carry out the 0 4 MPa pressure test 8 0 INDUSTRIAL SAFETY Operation of the boiler is safe only if the boiler is installed and operated according to adequate standards...

Page 12: ...the residual risk the KWH boiler is treated as a device which until the moment of its start up is designed and manufactured according to the state of art 8 1 2 Evaluation of the residual risk If foll...

Page 13: ...kground Boiler thermal power 4 Black letters yellow background Lift here 5 White sign blue background Prior to operation read the manual 6 Black symbols yellow background Plate Risk of explosion 7 Whi...

Page 14: ...ash and fine culm Low quality fuel should be used only when boiler s high thermal efficiency is not requested Insufficient funnel draft Remove leakage of funnel doors flue etc Check funnel s height ac...

Page 15: ...HAMECH DTR KWH 15 FIG 1 Water boiler structure...

Page 16: ...DTR KWH 16 FIG 2 Water boiler KWH 55 dimensions location of warning information stickers is also shown a sign No 1 b sign No 2 c sign No 3 d sign No 4 e sign No 5 8 Description of signs is given on p...

Page 17: ...DTR KWH 17 FIG 3 Water boiler KWH 110 dimensions location of warning information stickers is also shown a sign No 1 b sign No 2 c sign No 3 d sign No 4 e sign No 5 8 Description of signs is given on p...

Page 18: ...DTR KWH 18 FIG 4 Water boiler KWH 180 dimensions location of warning information stickers is also shown a sign No 1 b sign No 2 c sign No 3 d sign No 4 e sign No 5 8 Description of signs is given on p...

Page 19: ...DTR KWH 19 FIG 5 Water boiler KWH 300 dimensions location of warning information stickers is also shown a sign No 1 b sign No 2 c sign No 3 d sign No 4 e sign No 5 8 Description of signs is given on p...

Page 20: ...DTR KWH 20 FIG 6 Water boiler KWH 600 dimensions location of warning information stickers is also shown a sign No 1 b sign No 2 c sign No 3 d sign No 4 e sign No 5 8 Description of signs is given on p...

Page 21: ...WH 21 FIG 7 Water boiler KWH 600 2xAZSD 250 dimensions location of warning information stickers is also shown a sign No 1 b sign No 2 c sign No 3 d sign No 4 e sign No 5 8 Description of signs is give...

Page 22: ...DTR KWH 22 FIG 8 Water boiler KWH 1000 dimensions location of warning information stickers is also shown a sign No 1 b sign No 2 c sign No 3 d sign No 4 e sign No 5 8 Description of signs is given on...

Page 23: ...H 23 FIG 9 Water boiler KWH 1000 2xAZSD 500 dimensions location of warning information stickers is also shown a sign No 1 b sign No 2 c sign No 3 d sign No 4 e sign No 5 8 Description of signs is give...

Page 24: ...TR KWH 24 FIG 10 Water boiler KWH 2000 dimensions location of warning information stickers is also shown a sign No 1 b sign No 2 c sign No 3 d sign No 4 e sign No 5 8 Description of signs is given on...

Page 25: ...MECH 17 200 Hajn wka Ul Armii Krajowej 3 2 Boiler serial 3 Manufacturing year 4 Max water pressure inside the boiler MPa 5 Max water temperature 95 C 6 Wielko kot a kW WE CERTIFY that the boiler has u...

Page 26: ...water boiler Type KWH Serial Manufacturing date Dispatch date Sale date Signature stamp Quality Dept point of sale signature stamp COMPLAINT FORM Mr Mrs Address Warranty card No Product type serial P...

Page 27: ...in the 14 days term that the device is not complete f Firing with woodwaste poluted with chemical substances causing corrosion of boiler s interior eg sawdust from a tannery 6 All adjustment and maint...

Page 28: ...of the Ministry of Economy Labor and Social Policy dated on 10 04 2003r for basic requirements for machinery and safety elements Dz U Nr 91 pos 858 dated on 23 05 2003r including the standard PN EN 2...

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