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HAMECH DTR KWH 

boiler’s level ensures water circulation inside its structure, prevents excessive 
furr deposit as well as allows gravitational water flow indispensable for proper 
grid’s cooling. Below the grid there is an ash tray (4), above the grid there is a 
vertical  stopping  wall  (5).  The  furnace  chamber  is  accessible  through  the 
feeding  door  (6)  and  the  grid  door  (7);  access  is  also  possible  through  side 
walls  openings  which  are  simultaneously  inlets  for  AZSD  system  (8).  Boiler’s 
structure  allows  wide  adjustment  of  combustion  air  quantity.  For  this  purpose 
the  boiler  is  fitted  with  ash  door  (9)  together  with  an  adjustable  flap,  which 
enables  adjustment  of  air  coming  under  the  boiler’s  grid.  The  air  can  be  also 
supplied  through  tilted  grid  door  (7)  installed  in  boiler’s  front  wall.  In  the  rear 
part of the boiler below the row of combustion tubes there is a deposit chamber 
(10) accessible through the door (11); access to combustion tubes from upper 
side is possible through cleaning flaps (12) for the first and (13) for the second 
row  of  combustion  tubes.  Exhaust  gas  outlet  is  realised  through  a  flue  (14). 
The boiler can work with natural air draft generated by a funnel or with forced 
draft generated by a fan.  
 

2.3. Classification 

Present operation manual is valid for boilers type KWH of thermal power: 55; 
110; 180; 300; 600; 1000; 2000 kW; 

 

2.4. Types of fuel

 

 

2.4.1. Basic fuels 

The basic fuel for the KWH boilers coupled with an AZSD unit is comminuted 
woodwaste  of  30  mm  granulation,  30  –  50%  humidity  and  n.c.v.  13-8  MJ/kg 
burnt in the pre-furnace.

 

 

2.4.2. Substitution fuel 

Substitution fuels used in KWH boilers (when withot pre-furnace) are: 

 big wood pieces 

 coal/lignite briquetts 

 coal/lignite 

 mix coal + peat or coal + woodwaste 

 mix pea coal + culm from 1/2:3 to 3:1.

 

2.5. Boiler power for substitution fuel. 

 
If  necessary,  the  KWH  boilers  can  be  fired  with  substitution  fuel.  Permanent 
use  of
 wet  fuel  and  simultaneousy  low  temperature  of  exhaust  gas  – 
below  160

˚  C 

–  leads  to  premature  wear  of  the  boiler.  The  reason  is 

condensation  of  combustion  products  e.g.  water,  nitrogen  oxides,  sulphur 
oxides  etc.,  which  create  very  agressive  environment  and  cause  corrosion  of 
steel boiler elements. 

Summary of Contents for type KWH

Page 1: ...Krajowej 3 centr tel 0 prefix 85 682 20 21 do 26 fax 0 prefix 85 682 22 07 Serwis 0 prefix 85 682 62 61 Keep for future use OPERATION MANUAL CENTRAL HEATING WATER BOILER type KWH Serial Valid with the...

Page 2: ...1 GENERAL 7 4 2 ADDITIONAL INFORMATION 8 5 0 OPERATION MANUAL 8 5 1 START UP 8 5 2 OPERATION WITHOT PRE FURNACE 8 5 3 COUPLING WITH AZSD 9 5 4 EMERGENCY STOP 9 5 5 WATER SUPPLY 10 6 0 INSPECTION AND...

Page 3: ...signed for operation in central heating gravity systems or in open systems with forced circulation and especially as heat exchangers for AZSD pre furnaces Very low level of emission of pollution to th...

Page 4: ...g flaps 12 for the first and 13 for the second row of combustion tubes Exhaust gas outlet is realised through a flue 14 The boiler can work with natural air draft generated by a funnel or with forced...

Page 5: ...AZSD kW 60 90 190 4 Basic fuel for AZSD Comminuted wood of up to 30 mm granulation and 30 50 humidity 5 Thermal power adjustment range 30 100 6 Heated boiler surface m2 5 5 11 5 21 7 Admissible static...

Page 6: ...power of AZSD kg h 118 15 156 375 6 783 7 12 Thermal efficiency at nominal power when coupled with AZSD 81 9 81 9 81 9 81 9 13 Weight with insulation kg 2150 3100 6250 12500 14 Funnel height m 15 18...

Page 7: ...ned requirements a foundation must be made For boilers from 1000 kW on must be made a concrete reinforced foundation of 250 mm thickness After hardening of floor or foundation it is possible to assemb...

Page 8: ...alling pipe Check if all cleaning flaps are mounted and closed especially rear wall cleaning flap Firing up should proceed slowly Flue gate should be entirely open sufficient quantity of air should be...

Page 9: ...n work alone as a solid fuel fired device because opening for the AZSD are covered with fire resistant door Technical conditions for operation of the AZSD unit are contained in its operation manual Th...

Page 10: ...d before use in the boiler Water losses within properly designed and mounted heating system are insignificant and require refilling very rarely 6 0 INSPECTION AND MAINTENANCE MANUAL Inspection and mai...

Page 11: ...ter repair of breaks and leakage carry out the 0 4 MPa pressure test 8 0 INDUSTRIAL SAFETY Operation of the boiler is safe only if the boiler is installed and operated according to adequate standards...

Page 12: ...the residual risk the KWH boiler is treated as a device which until the moment of its start up is designed and manufactured according to the state of art 8 1 2 Evaluation of the residual risk If foll...

Page 13: ...kground Boiler thermal power 4 Black letters yellow background Lift here 5 White sign blue background Prior to operation read the manual 6 Black symbols yellow background Plate Risk of explosion 7 Whi...

Page 14: ...ash and fine culm Low quality fuel should be used only when boiler s high thermal efficiency is not requested Insufficient funnel draft Remove leakage of funnel doors flue etc Check funnel s height ac...

Page 15: ...HAMECH DTR KWH 15 FIG 1 Water boiler structure...

Page 16: ...DTR KWH 16 FIG 2 Water boiler KWH 55 dimensions location of warning information stickers is also shown a sign No 1 b sign No 2 c sign No 3 d sign No 4 e sign No 5 8 Description of signs is given on p...

Page 17: ...DTR KWH 17 FIG 3 Water boiler KWH 110 dimensions location of warning information stickers is also shown a sign No 1 b sign No 2 c sign No 3 d sign No 4 e sign No 5 8 Description of signs is given on p...

Page 18: ...DTR KWH 18 FIG 4 Water boiler KWH 180 dimensions location of warning information stickers is also shown a sign No 1 b sign No 2 c sign No 3 d sign No 4 e sign No 5 8 Description of signs is given on p...

Page 19: ...DTR KWH 19 FIG 5 Water boiler KWH 300 dimensions location of warning information stickers is also shown a sign No 1 b sign No 2 c sign No 3 d sign No 4 e sign No 5 8 Description of signs is given on p...

Page 20: ...DTR KWH 20 FIG 6 Water boiler KWH 600 dimensions location of warning information stickers is also shown a sign No 1 b sign No 2 c sign No 3 d sign No 4 e sign No 5 8 Description of signs is given on p...

Page 21: ...WH 21 FIG 7 Water boiler KWH 600 2xAZSD 250 dimensions location of warning information stickers is also shown a sign No 1 b sign No 2 c sign No 3 d sign No 4 e sign No 5 8 Description of signs is give...

Page 22: ...DTR KWH 22 FIG 8 Water boiler KWH 1000 dimensions location of warning information stickers is also shown a sign No 1 b sign No 2 c sign No 3 d sign No 4 e sign No 5 8 Description of signs is given on...

Page 23: ...H 23 FIG 9 Water boiler KWH 1000 2xAZSD 500 dimensions location of warning information stickers is also shown a sign No 1 b sign No 2 c sign No 3 d sign No 4 e sign No 5 8 Description of signs is give...

Page 24: ...TR KWH 24 FIG 10 Water boiler KWH 2000 dimensions location of warning information stickers is also shown a sign No 1 b sign No 2 c sign No 3 d sign No 4 e sign No 5 8 Description of signs is given on...

Page 25: ...MECH 17 200 Hajn wka Ul Armii Krajowej 3 2 Boiler serial 3 Manufacturing year 4 Max water pressure inside the boiler MPa 5 Max water temperature 95 C 6 Wielko kot a kW WE CERTIFY that the boiler has u...

Page 26: ...water boiler Type KWH Serial Manufacturing date Dispatch date Sale date Signature stamp Quality Dept point of sale signature stamp COMPLAINT FORM Mr Mrs Address Warranty card No Product type serial P...

Page 27: ...in the 14 days term that the device is not complete f Firing with woodwaste poluted with chemical substances causing corrosion of boiler s interior eg sawdust from a tannery 6 All adjustment and maint...

Page 28: ...of the Ministry of Economy Labor and Social Policy dated on 10 04 2003r for basic requirements for machinery and safety elements Dz U Nr 91 pos 858 dated on 23 05 2003r including the standard PN EN 2...

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