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NEXUS R5 WIRING

Synchronised Pulsed Inputs (SPI)

Synchronised Pulsed Inputs are capable of 
measuring the position, duty cycle, frequency or 
state of a signal, as well as analog voltage inputs. 
These inputs are suitable for sensors such as cam 
position sensors, fuel composition sensors, road 
speed sensors and flat shift switch.
Synchronised Pulsed Inputs are compatible with 
digital (hall effect or optical) and reluctor (analog) 
based sensors, have a maximum input voltage 
rating of 25V and can measure up to 50KHz 
Maximum frequency. 

Specs:

• -10 to 10V digital input
• 0 to 5V analog input
• 1 million samples per second
• Selectable 1k pull-up to 5V
• -15 to 30V indefinite withstand 
• 22.5kHz signal frequency max

SPI

SIGNAL GROUND

HCO

FREQUENCY BASED FLEX FUEL SENSOR

FLEX

FUEL SENSOR

FUEL SENSOR

TO OTHER

DEVICES

KNOCK

SIGNAL GROUND

KNOCK SENSOR

Knock Inputs

A knock sensor detects engine knock and sends a 
voltage signal to the ECU. 
The NEXUS R5 ECU uses the knock sensor signal 
to modify ignition timing if knocking occurs. 
Knock detection can be performed by the ECU by 
installing a compatible piezoelectric knock sensor 
mounted to the engine block.

It is recommended that twin-core shielded cable 
is used for knock sensors. Shields must be 
terminated to battery ground at one end only.

Specs:

• -2.5 to 2.5V AC input only
• 160Hz to 48kHz signal frequency band
• +-3V indefinite AC voltage withstand
• 50V indefinite DC withstand

Example Wiring Connections

Example Wiring Connections

Analogue Voltage Inputs (AVI)

Analogue Voltage Inputs are inputs to the ECU that 
accept variable voltage signals from 0V to +5V 
such as signals from pressure, temperature and 
fuel level sensors.
AVI inputs can tolerate a maximum input voltage 
of 30V.
These inputs can also accept switched inputs that 
change between two different voltage levels. 
The On Voltage and Off Voltage define what the 
thresholds are between the on and off states.
The voltage can be viewed as a channel in NSP to 
determine the thresholds for a switched input.
Common examples of switched inputs include A/C 
Request switch and intercooler spray switch.
AVIs have a software selectable 1K pull-up 
resistor to 5V, which can be enabled or disabled 
within the setup page.
Pull-up resistors are generally enabled for 
temperature related sensors and switched to 
ground inputs.

Specs:

• 0 to 5V
• 1000 samples per second
• Selectable 1k pull-up to 5V
• -10 to 30V indefinite withstand
• 1.5kHz signal frequency max
• All capable of DBW/narrowband use

TEMPERATURE

AVI

SIGNAL GROUND

SENSOR

AVI

SIGNAL GROUND

5V

ROTARY TRIM MODULE

HT-010504

TEMPERATURE

AVI

SIGNAL GROUND

SENSOR

AVI

SIGNAL GROUND

5V

ROTARY TRIM MODULE

HT-010504

Pull-up resistors are generally enabled for 
temperature related sensors and switched 
to ground inputs. The following configuration 
requires the pull-up resistor be enabled.

Sensors with a +5V supply do not require the pull-up resistor 
be enabled, for example, rotary trim modules.  
Any 5V pin can be used with any Signal Ground pin 
for sensors.

HT-011000

Summary of Contents for NEXUS R5

Page 1: ...1 QUICK START GUIDE...

Page 2: ...and Pins Set Male DTP06 4S Black connector 25A inc male plug female pins wedgelock seal HT 031201 Plug Set SurLok connectors red black 200A HT 030030 1AWG Battery Cable red black pair Pre terminated...

Page 3: ...operation on main power or low power mode Blue Connect to unit and install firmware Red Hardware fault DTC None DTCs not present Yellow A DTC is present of any kind past present not severe severe Blue...

Page 4: ...nnels per log 300 DIMENSIONS Enclosure Not including connector protrusion 257 x 132 x 51 mm 10 1 x 5 2 x 2 in Overall Including connector protrusion 257 x 163 x 61 mm 10 1 x 6 4 x 2 4 in Weight 1 50 k...

Page 5: ...ely inactive To set up your Wi Fi connection follow these steps 1 Open NSP and connect to your NEXUS R5 via the supplied USB C cable 2 Click on Connections in the feature tree and enable the Wi Fi mod...

Page 6: ...input and power up the ECU Method 2 instead of using the power for ignition switch pin the hot side of the ignition switch can simply be wired to any constant 12V source such that a 12V signal is dete...

Page 7: ...MOUNTING TEMPLATE MOUNTING TEMPLATE...

Page 8: ...ECU to an ignition module before setting the ignition firing edge correctly may damage the module and coils therefore it is advised to disconnect the module or disable the power to the ignition system...

Page 9: ...ide driven solenoids e g VTEC Solenoids high side switched automatic transmission solenoids etc Specs Capable of sinking 8A to ground and driving 8A to 12V Automatic Overcurrent and Overtemperature Pr...

Page 10: ...gger and Cam Home Inputs The crank and cam position sensors are required so that the ECU has the necessary information available to determine engine speed and position at any point in time Generally t...

Page 11: ...hstand Example Wiring Connections Example Wiring Connections Analogue Voltage Inputs AVI Analogue Voltage Inputs are inputs to the ECU that accept variable voltage signals from 0V to 5V such as signal...

Page 12: ...hicle Avoid sparks open flames or use of electrical devices near flammable substances Do not run the engine with a battery charger connected as this could damage the ECU and other electrical equipment...

Page 13: ...ail usa haltech com Haltech USA West Race Winning Brands 10800 Valley View Street Cypress CA 90630 USA Phone 1 888 298 8116 Email usa haltech com Haltech Europe Ottogasse 2A 2333 Leopoldsdorf Austria...

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