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Instruction Manual PSE2xxMod

 

1.4   Symbols 

The symbols given below are used throughout this manual to indicate instances when 
improper operation could result in the following hazards: 

 

WARNING!

   This warns you of a potential hazard that could lead to bodily injury up 

to and including death if the corresponding instructions are not followed. 
 

 

 

   CAUTION!   

This warns you of a potential hazard that could lead to significant 

  

 property damage if corresponding instructions are not followed. 

 

 

 

   INFORMATION!   

This indicates that the corresponding information is important    

   for operating the device properly. 

 

 
 

2  Device description 

 

2.1   Features 

The PSE2xxMod positioning system, an intelligent, compact, complete solution for 
positioning auxiliary and positioning axes, consists of an DC motor, gear power 
amplifier, control electronics, absolute or partially absolute measuring system and 
Modbus interface. 
 
Variants with partially absolute measuring system (“singleturn encoder”) indicate the 
position of the output shaft after power up without executing a movement. Additionally 
the number of turns is being loaded out of the flash memory, thus after power up the 
correct position of the output shaft will be indicated (assumed the shaft has been 
turned for less than half a turn while powered down). 
 
Variants with absolute measuring system (“multiturn encoder”) also indicate the 
position of the output shaft after power up without executing a movement. To detect 
the number of turns, instead of a flash memory a measurement gearbox is used. So 
always the true position is indicated, even if the shaft has been moved while powered 
down. This eliminates the need for a time-consuming reference run. 
 
Connecting to a bus system simplifies the wiring. A hollow shaft with adjustable collar 
or a solid shaft makes assembly quite simple. The positioning system is especially 
suitable for automatically setting tools, stops or spindles for wood-processing 
equipment, packing lines, printing equipment, filling units and other types of special 
machines. 
 
PSE2xxMod positioning systems convert a digital positioning signal into an angle of 
rotation. 
 
 
 
 

Summary of Contents for PSE2 Mod Series

Page 1: ...5204 07 2017 Instruction Manual PSE2xxMod halstrup walcher GmbH Stegener Stra e 10 D 79199 Kirchzarten Tel 49 0 76 61 39 63 0 Fax 49 0 76 61 39 63 99 E Mail info halstrup walcher com Internet www hals...

Page 2: ...oubleshooting maintenance repairs disposal 4 1 4 Symbols 5 2 Device description 5 2 1 Features 5 2 2 Installation 6 2 3 Electrical connection 6 2 4 Pin assignment 6 2 5 Setting the device address and...

Page 3: ...available throughout the lifecycle of the devices It must be provided to any individuals who assume responsibility for operating the device at a later date It must include any supplementary materials...

Page 4: ...p Assembly and the electrical connections should only be handled by professionals They should be given proper training and be authorised by the operator of the facility The device may only be operated...

Page 5: ...er indicate the position of the output shaft after power up without executing a movement Additionally the number of turns is being loaded out of the flash memory thus after power up the correct positi...

Page 6: ...to avoid forces caused by tensions that result on missing alignment from bottom plate and driven shaft Never apply force to the housing cover e g for supporting weight Driving the PSE2xxMod rearward...

Page 7: ...tch setting is 00 this value cannot be changed via the Modbus If the Modbus master uses the broadcast address 0 each PSE2xxMod on the bus will be addressed regardless of the actual valid address in th...

Page 8: ...ward motion 3 New position value after reverse run without loop the device always approaches the position by moving in forward direction if necessary it will first reverse by 5 8 of a rotation Once th...

Page 9: ...production date year and week of manufacturing YYWW 0x81 serial number Response is given as ASCII String There are several combined registers Two 16 bit holding registers are combined to a 32 bit val...

Page 10: ...1 100 mm for default settings of numerator HR 45 and denominator HR 46 Writing onto this register causes the current position to be referenced onto the transferred value 32 bit signed no R W 3 actual...

Page 11: ...lues Bit 1 manual run to smaller values Bit 4 release the axle will only run if this bit is set Bit 6 run without loop Bit 7 start initial reference loop Bit 10 release readjustment Bit 12 run with dr...

Page 12: ...e 1 counter clockwise if looking at the output shaft 16 bit unsigned 0 1 yes 0 R W 45 actual value assessment numerator These values can be used to set a desired user resolution to the drive For a num...

Page 13: ...yte 3 2 32 bit signed yes 223 singleturn 800 multiturn R W 55 lower limit Low Byte 1 0 56 positioning window permissible difference between target and actual values for position reached bit The maximu...

Page 14: ...anual runs 16 bit unsigned yes R W 70 rpm limit for aborting run value in of the target rpm 16 bit unsigned 30 90 yes 30 R W 71 acceleration value in rpm per sec 16 bit unsigned yes R W 72 deceleratio...

Page 15: ...signed 10 10000 yes 10 R W 87 89 reserved 16 bit no 0 R W 90 Umot filter average time for measuring current power to motor given in 5 msec increments 16 bit unsigned 100 1000 yes 100 R W 91 93 reserve...

Page 16: ...0 bps starts initial reference loop then positioning to the middle of the measurement range A different device address or baud rate is only active after a device reset writing 1 generates the delivery...

Page 17: ...value range delivery state value range delivery state value range delivery state target rpm posi HR 66 6 60 50 6 30 25 6 20 17 6 120 100 6 60 50 target rpm hand HR 69 6 60 15 6 30 8 6 20 6 6 120 30 6...

Page 18: ...ximum speed setting has not been achieved This bit is reset with each new run command Bit 2 reserved Bit 3 reserved Bit 4 motor power present This bit is set if the supply voltage to the motor is abov...

Page 19: ...op is completed correctly Bit 10 positioning error block This bit is set if a positioning run is aborted because the device is overloaded block extreme difficulty while running This bit is reset by tr...

Page 20: ...lues Bit 1 manual run to smaller values Bit 2 reserved must be programmed to 0 Bit 3 reserved must be programmed to 0 Bit 4 Release Run commands will only be executed if this bit is set This bit must...

Page 21: ...target rpm posi HR 66 the drag error decreases The drag error correction operates only in positioning runs i e not in manual runs or in jog key mode Furthermore it operates only while accelerating and...

Page 22: ...to that of a positioning run with loop in addition to setting the release however bit 6 in the control word also has to be set to execute the run without loop c Manual run start manual run control wor...

Page 23: ...f the motor power is missing at the time when this transition happens the readjustment fails and bits10 positioning error and 13 motor power was missing will become active If later the motor power com...

Page 24: ...rmanently in the EEPROM write 1 to HR 116 As soon as reading of HR 116 shows 0 the saving is finished Referencing value HR 48 49 The referencing process affects all transferred values i e the target v...

Page 25: ...e drive the upper end of the positioning range can be adjusted between 68 rotations and 136 rotations Examples a After mounting the drive the displayed position is 13600 which corresponds the delivery...

Page 26: ...he referencing process affects all transferred values i e the target value actual value upper mapping end and upper and lower limit There are two ways of setting the referencing value 1 Directly by wr...

Page 27: ...ring system therefore there s no need for a reference run when powering on the drive However if in certain cases a reference run onto a hard block should be desired e g uniquely when installing the dr...

Page 28: ...it 6 in the status word is cleared bit 10 is set 5 Start a manual run in the opposite direction with the same settings move a certain distance away from the hard stop in order the drive can move freel...

Page 29: ...ly voltage 24 VDC 10 advice use regulated power supplys nominal current control unit 0 1 A nominal current motor 0 7 A positioning resolution 0 9 positioning accuracy 0 9 Modbus RTU Address setting vi...

Page 30: ...limit torsional rigidity angle of rotation when switching from operation without backlash to maximum torque max 0 2 gear backlash without spindle compenation run max 0 5 spindle lash compensation aut...

Page 31: ...Instruction Manual PSE2xxMod 31 6 Dimension drawings 7100 005204D_PSE2xxMod DOC 17 07 17 Re Ka 8H9 20 deep or 10H9 25 deep...

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