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Instruction Manual PSx3xxPL 

1.4 Symbols 

The symbols given below are used throughout this manual to indicate instances when 
improper operation could result in the following hazards: 

 

WARNING!

   This warns you of a potential hazard that could lead to bodily injury up 

to and including death if the corresponding instructions are not followed. 
 

 

 

   CAUTION!   

This warns you of a potential hazard that could lead to significant 

property damage if corresponding instructions are not followed. 
 

 

 

   INFORMATION!   

This indicates that the corresponding information is important 

for operating the device properly. 

 

2  Device Description 

2.1  

Features 

The PSx3xxPL positioning system, an intelligent, compact, complete solution for 
positioning auxiliary and positioning axes, consists of an EC motor, gear power 
amplifier, control electronics, absolute measuring system and EtherCAT interface. 
The integrated absolute measuring system eliminates the need for a time-consuming 
reference run. Connecting to a bus system simplifies the wiring. A hollow shaft with 
adjustable collar makes assembly quite simple. The positioning system is especially 
suitable for automatically setting tools, stops or spindles for wood-processing 
equipment, packing lines, printing equipment, filling units and other types of special 
machines. 

PSx3xxPL positioning systems convert a digital positioning signal into an angle of 
rotation. 
 

If the device names are given 

without

 the diameter of the output shaft (-8, -

14), the relevant information is valid for 

all

 offered output shafts (applies 

throughout the document). 
‘x’ in the device name stands for a number in the range 0..9. ‘xx’ in the 
device name stands for a number in the range 10..999. 

 

2.2 

Installation 

Hollow shaft: 
 
The PSx3xxPL is mounted onto the machine by sliding the hollow shaft of the 
positioning gear onto the axis to be driven and then securing it with an adjustable 
collar (recommended axis diameter 8h9 resp. 14h9; wrench torque for screw: 1.5Nm). 
The adjustable collar should be tightened only just to the point where it can no longer 
rotate freely. 
Securing the pin under the hollow shaft into an appropriate bore will prevent further 
rotation (if required, consider drawing on the website). 

Summary of Contents for PS*3**PL series

Page 1: ...nstruction Manual PSx3xxPL halstrup walcher GmbH Stegener Stra e 10 D 79199 Kirchzarten Tel 49 0 76 61 39 63 0 Fax 49 0 76 61 39 63 99 E Mail info halstrup walcher com Internet www halstrup walcher co...

Page 2: ...ssembly electrical connections and start up 4 1 3 Troubleshooting maintenance repairs disposal 4 1 4 Symbols 5 2 Device Description 5 2 1 Features 5 2 2 Installation 5 2 3 Pin assignment 6 2 4 Setting...

Page 3: ...able throughout the lifecycle of the devices It must be provided to any individuals who assume responsibility for operating the device at a later date It must include any supplementary materials provi...

Page 4: ...p Assembly and the electrical connections should only be handled by professionals They should be given proper training and be authorised by the operator of the facility The device may only be operated...

Page 5: ...fies the wiring A hollow shaft with adjustable collar makes assembly quite simple The positioning system is especially suitable for automatically setting tools stops or spindles for wood processing eq...

Page 6: ...in sockets Binder series 825 D coded are provided for connection to the bus Supply voltage connector Round socket for bus Round plugr Harting plug extrenal top view extrenal top view extrenal top view...

Page 7: ...rts 1 and 2 BS BE Powerlink STATUS and ERROR LEDs green red see Powerlink spec V_Motor The LED is illuminated yellow when power is available to the motor Switch configurations PSx30xPL PSx31xPL 8 PSx3...

Page 8: ...desired target value OR PDO with control word 0x10 and target value in SDO 2001 Drive begins run Abort run by resetting the release bit PDO with control word 0x00 OR SDO 2024 with value 0x00 if pre op...

Page 9: ...al run by clearing the manual run command transmit PDO with control word 0x10 or if pre operational transmit SDO 2024 with value 0x10 or by deasserting release transmit PDO with control word 0x00 or i...

Page 10: ...sub 1 Vendor ID 0x000002D8 sub 2 Product code sub 3 Revision number 0x00010000 sub 4 Serial number 8 bit 32 bit 32 bit 32 bit 32 bit 4 R R R R R Receive PDO 1 communi cation parameter 1400 sub index...

Page 11: ...settings of numerator and denominator 0 1000 16 bit yes 0 R W positioning window 2006 permissible difference between target and actual values for position reached bit value in 1 100 mm for a 4mm spind...

Page 12: ...1000 16 bit yes 200 R W rpm limit for aborting run 201A value in of the target rpm 30 90 16 bit yes 30 R W time elapsed until speed falls below rpm limit for aborting run 201B value in msec 50 500 16...

Page 13: ...possible when at standstill 31 bit yes 102400 R W maximum holding torque 202B maximum holding torque at standstill in cNm see table 16 bit yes see table R W direction of rotation 202C 0 clockwise with...

Page 14: ...ice temperature in C 16 bit R production date 2040 year and week of manufacturing given as an integer YYWW 16 bit R serial number 2041 serial device number 0 65535 16 bit R maximum holding torque at e...

Page 15: ...ion run after 15 sec 0x02 save position run after 30 sec 0x03 save position run after 60 sec 16 bit yes 1 R W save position for connection timeout 204A drive will move to this position if a connection...

Page 16: ...sets the values of all parameters to the delivery state without saving the parameters in the EEPROM writing 1 saves all parameters in the EEPROM reading directly after boot 0 content of memory correc...

Page 17: ...0 150 50 0 300 100 0 100 35 0 200 70 0 450 150 maximum holding torque at end of run 2042 0 180 60 0 300 100 0 600 200 0 200 70 0 400 140 0 700 300 device model PSW 301 x 311 x 302 x 312 x 305 x 315 8...

Page 18: ...800 maximum holding torque 202B 0 600 200 0 1250 450 0 1000 350 0 1800 600 maximum holding torque at end of run 2042 0 1200 400 0 2500 900 0 500 175 0 900 300 device model PSE 3325 3410 3418 Name Inde...

Page 19: ...ame as the applicable limit switch after manual displacement while at standstill when the actual position is within the positioning window again This bit is reset after transferring a target position...

Page 20: ...positioning run or a manual run in opposite of the loop direction when commanding a positioning run or a manual run when no loop is configured SDO 201F is zero This bit is reset when a transferred ta...

Page 21: ...position lies beyond the limit if while on standstill by means of an external force the drive is moved to a position which is outside the area which is defined by the range limits This bit is reset a...

Page 22: ...ing a run due to load the speed falls below the threshold parameter of 30 of the selected maximum speed SDO 201A for longer than 200 msec SDO 201B the device detects blocking aborts the run and sets t...

Page 23: ...or power was missing will become active If later the motor power comes back again after leaving the positioning window there will be no further attempt to readjust This is to prevent a situation that...

Page 24: ...erform a positioning run to the upper limit SDO 2016 with a length of loop 0 because the drive would have to run past the upper limit in order to do so The same applies to the lower limit SDO 2017 wit...

Page 25: ...oning range doesn t suit to the actual displayed position after mounting the drive the upper end of the positioning range can be adjusted freely between 3 rotations and 253 rotations measured from the...

Page 26: ...rag error SDO 2005 positioning window SDO 2006 length of loop SDO 201F 8 In order to save the settings permanently in the EEPROM write 1 to SDO 204F As soon as reading of SDO 204F shows 0 the saving i...

Page 27: ...to compensate the drag error which has developped by controlling the target speed to a value which lays slightly above or below the specified value of the target speed SDO 2012 By setting SDO 2046 to...

Page 28: ...Instruction Manual PSx3xxPL 28...

Page 29: ...n case of many subsequent runs the brake has not to be released anew each time To adjust the position of the drive manually it is first necessary to remove the rubber plug in the top cover if required...

Page 30: ...ys to get over the block decreases With the reduced values the positioning will be aborted if the speed stays below 60 of the target speed for longer than 100ms By default these values are 30 and 200m...

Page 31: ...dstill duty cycle Device model Duty cycle in Base time in sec PSE34xx PSE30xx to 33xx PSS PSW 20 30 20 20 300 300 600 600 Electrical Data nominal power output PSx30xPL PSx31xPL PSE31xxPL 25 W with 30...

Page 32: ...ustable collar PSE31xxPL PSE34xxPL 14H7 hollow shaft with clamp and feather key PSS3xxPL 8 PSW3xxPL 8 8H9 hollow shaft with adjustable collar or 8h8 solid shaft PSS3xxPL 14 PSW3xxPL 14 14H7 hollow sha...

Page 33: ...Instruction Manual PSx3xxPL 33...

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