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Instruction Manual PSx3xxEC

 

 

32 

4.12 

Devices with optional holding brake 

The device model PSE34xx can be supplied with an optional holding brake. This 
brake prevents the output shaft from turning when the power supply to the motor is 
removed, or, if the motor holding torque is too low.  
 
A run command is not approached immediately but only after a short idle period to 
tighten the brake. 
The brake releases at the end of every run. 
 
To adjust the drive manually, it is first necessary to remove the corresponding rubber-
plug in the top cover (see drawings at the end of these instructions). The drive can 
then be rotated using a hex wrench NW4. This is quite difficult as the operator has to 
overcome both any torque present at the output and the force of the friction brake. 
 

 

 
 
manual adjustement 
under cover 

4.13 

Reference runs 

The PSx3xx positioning system is equipped with an absolute measuring system, 
therefore there’s no need for a reference run when powering on the drive. However, if 
in certain cases a reference run onto a hard block should be desired (e.g. uniquely 
when installing the drive at a machine), the course of action should be the following: 
 
1)  Before commanding the reference run the following settings have to be carried 

out: 

set the maximum torque (SDO #2014) and the maximum start-up torque 
(SDO #2018) to max. 10% of the nominal torque 

set the maximum holding torque (SDO #202B) and the maximum holding 
torque at end of run (SDO #2042) to 0 

set the rpm limit for aborting run (SDO #201A) to 60 

set the time elapsed until speed falls below rpm limit for aborting run (SDO 
#201B) to 100 
(The span of time in which the drive trys to get over the block, decreases: 
With the reduced values the positioning will be aborted if the speed stays 
below 60% of the target speed for longer than 100ms. By default, these 
values are 30% and 200ms.) 

set the corresponding upper and lower limit (SDO #2016 or #2017) in a way 
that the block location lays considerable within the area between the upper 
and lower limit 
(

Otherwise there’s the danger that the block is located within the positioning 

window and 

consequently won’t be recognized.) 

Where appropriate, reduce the target speed for manual run (SDO #2013). 

Summary of Contents for PS 3 EC Series

Page 1: ...0 004474 Instruction Manual PSx3xxEC halstrup walcher GmbH Stegener Stra e 10 D 79199 Kirchzarten Tel 49 0 76 61 39 63 0 Fax 49 0 76 61 39 63 99 E Mail info halstrup walcher com Internet www halstrup...

Page 2: ...3 2 9 2 Table of rated speed and torque values for various models of gears 18 2 9 3 PDO definition 20 2 9 4 Detailed description of the status bits 20 2 9 5 Detailed description of control bits 23 3 S...

Page 3: ...vided to any individuals who assume responsibility for operating the device at a later date It must include any supplementary materials provided by the manufacturer The manufacturer reserves the right...

Page 4: ...Assembly and the electrical connections should only be handled by professionals They should be given proper training and be authorised by the operator of the facility The device may only be operated b...

Page 5: ...un Connecting to a bus system simplifies the wiring A hollow shaft with adjustable collar makes assembly quite simple The positioning system is especially suitable for automatically setting tools stop...

Page 6: ...higher torques from 10 Nm Here the force connection is made via a feather key DIN 6885 A5x5x12 The clamping ring is not freely rotatable but consists of two halves the fixed part of the hollow shaft...

Page 7: ...ith hollow shaft the clamping ring and pull the PSx3xx off the shaft If possible the PSx3xx should only be pulled axially Excessive bending back and forth can damage the output shaft For versions with...

Page 8: ...or 2 GND motor 3 24V control unit 4 GND control unit 5 housing pressure balance PSE34xx HAN4A Harting To prevent the ingression of fluids into the PSW housing during cooldown use a special cable with...

Page 9: ...view assignment type 1 TD 2 TD 3 RD 4 RD 5 24V control unit 6 GND control unit 7 24V control unit 8 GND control unit M12 Y cod 8 pol 1 24V motor 2 3 GND motor 4 5 M12 A cod 5 pol 2 5 6 Electrical gro...

Page 10: ...ughout the document x in the device name stands for a number in the range 0 9 xx in the device name stands for a number in the range 10 999 Meaning of the LEDs 1 Each of the ports P1 P2 has one associ...

Page 11: ...been set Transfer target value PDO with control word 0x04 and desired target value OR PDO with control word 0x10 and target value in SDO 2001 Set release PDO with control word 0x10 OR SDO 2024 with v...

Page 12: ...protocol CANopen over EtherCAT The EtherCAT interface uses the protocol CANopen over EtherCAT according ETG1000 6 section 5 6 One send and receive SDO per device One asynchron send and receive PDO ac...

Page 13: ...e PDO 1 Mapping 1600 sub index 0 quantity of indexes 2 sub 1 0x20240010 sub 2 0x20010020 8 bit 32 bit 32 bit 2 R R R Transmit PDO 1 Mapping 1A00 sub index 0 quantity of indexes 3 sub 1 0x20250010 sub...

Page 14: ...s of numerator and denominator 0 1000 16 bit yes 0 R W positioning window 2006 permissible difference between target and actual values for position reached bit value in 1 100 mm for a 4mm spindle and...

Page 15: ...d until speed falls below rpm limit for aborting run 201B value in msec 50 500 16 bit yes 200 R W acceleration 201C value in rpm per sec see table 16 bit yes see table R W deceleration 201D value in r...

Page 16: ...he EEPROM see SDO 204F and restart When the address is being directly written into the SII i e not with the help of a SDO the drive automatically saves the parameters in the EEPROM 16 bit yes 0 R W up...

Page 17: ...voltage value in msec 100 1000 16 bit yes 100 R W temperature limit 203E upper temperature limit in C 10 70 16 bit yes 70 R W device temperature 203F internal device temperature in C 16 bit R producti...

Page 18: ...ding 16 bit no R W 2 9 2 Table of rated speed and torque values for various models of gears device model PSE and PSS 301 x 311 x 302 x 312 x 305 x 315 8 322 332 325 335 328 14 Name Index number value...

Page 19: ...0 250 20 500 500 80 960 960 maximum holding torque 202B 0 90 30 0 150 50 0 300 100 0 100 35 0 200 70 0 450 150 maximum holding torque at end of run 2042 0 180 60 0 300 100 0 600 200 0 200 70 0 400 140...

Page 20: ...modified Bit Byte Description corresponding SDO index number 0 15 0 1 control word 2024h 16 47 2 5 target value 2001h 2 Transmit PDO from the perspective of the PSx3xx Assignment cannot be modified Bi...

Page 21: ...alid bit combination in the control word This bit is reset with each new run command Bit 6 drive is running This bit is set when the drive is rotating This bit is reset when the drive is on standstill...

Page 22: ...ue lies inside of the limit switches but because of a necessary loop run the specified interval would be left This bit is reset with each new run command Bit 13 motor power was missing This bit is set...

Page 23: ...the positioning run shall start immediately bit 4 release has to be set additionally If bit 2 is not set the target value of the PDO will not be taken over instead there might be commanded positionin...

Page 24: ...ion The target is approached directly 2 New setpoint position is smaller than the current actual position The device is moved further back by the loop length 2a and the final destination is then appro...

Page 25: ...e performed at the maximum speed specified in SDO 2012 For all runs the maximum acceleration in SDO 201C and the maximum deceleration in SDO 201D apply At the end of each run the maximum deceleration...

Page 26: ...ustment The device does not attempt to readjust if rotated in the loop direction it merely sets bit 11 in the status word manual displacement and resets bit 0 target position reached If the loop run i...

Page 27: ...e doesn t suit to the actual displayed position after mounting the drive the upper end of the positioning range can be adjusted freely between 3 rotations and 253 rotations measured from the actual po...

Page 28: ...lue assessment numerator SDO 2010 actual value assessment denominator SDO 2011 b referencing value SDO 2004 c upper mapping end SDO 2028 d upper limit SDO 2016 lower limit SDO 2017 drag error SDO 2005...

Page 29: ...rpm By setting SDO 2005 to 0 the drag error monitoring can be disabled 4 8 Drag error correction With SDO 2046 the drag error correction can be enabled With this feature enabled the drive will raise...

Page 30: ...y A new inching movement is only possible again when both keys have been released Connecting the Jog Key Inputs The jog key inputs can be used in 2 different wiring modes Connection of potential free...

Page 31: ...at the end of every run by default 1 sec after the end of the run SDO 2045 The advantage of this feature is that in case of many subsequent runs the brake has not to be released anew each time Manual...

Page 32: ...ertain cases a reference run onto a hard block should be desired e g uniquely when installing the drive at a machine the course of action should be the following 1 Before commanding the reference run...

Page 33: ...me This regenerative operation is permissible under certain conditions The energy generated is fed back into the motor supply network via the internal regenerative circuit and must be drawn off there...

Page 34: ...tandstill duty cycle Device model Duty cycle in Base time in sec PSE34xx PSE30xx to 33xx PSS PSW 20 30 20 20 300 300 600 600 5 2 Electrical data nominal power output PSx30x PSx31x PSE31xx 25 W with 30...

Page 35: ...PSE33x 14H7 hollow shaft with adjustable collar PSE31xx 14 PSE34xx 14H7 hollow shaft with clamp and feather key PSS3xx 8 PSW3xx 8 8H9 hollow shaft with adj collar or 8h8 solid shaft PSS3xx 14 PSW3xx 1...

Page 36: ...Instruction Manual PSx3xxEC 36 6 Certificate of Conformity 7100 004474K_PSx3xxEC doc 12 2019 Re Me Ka...

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