HAKO Scrubmaster B260 R Operating Manual Download

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05-7182-01.fm

Maintenance and Servicing

5.2

Battery

5.2.1

Checking the charging state

The charge condition of the battery

Fig. 24-A

is displayed on the multifunction

display during operation. Depending on the charge condition, the following
symbols appear:

Symbols

Charging state

Notes

Battery is fully

charged

Battery capacity is

displayed in steps

of 10 %

Battery can be charged

≤

60 %

Battery capacity less

than 10 %

Cleaning functions are switched off

after 3 minutes.

Charge the battery!

Battery is empty

Cleaning functions will be

switched off.

Only travel at half speed is possible.

Battery must be fully charged

immediately!

BMS service infor-

mation. A four-digit

service code

appears at the same

time

Fig. 24-B

Service information, see section 3.6.

Fig. 24:

Summary of Contents for Scrubmaster B260 R

Page 1: ...Scrubmaster B260 R 7182 Operating manual Part number 88 10 3142 4070 43 Valid as from 08 2019 Cleaning technology Municipal technology...

Page 2: ...rtant information for operation maintenance and care We have provided the places in this operating manual concerning your safety with a danger pictogram Your authorised Hako dealer is available at all...

Page 3: ...onstruction as well as in the version distributed by us to the usual health and safety requirements of the EC Directives see Declaration of Conformity This declaration loses its validity in the event...

Page 4: ...rmed by the transport company and send in the damage report together with the consignment note to us Machine data Your machine is described clearly by the following data Please always quote these data...

Page 5: ...l protection instructions and disposal 15 1 7 Labels on the machine 16 1 8 Labels on the pre sweep suction unit 19 2 Operation 20 2 1 Overviews 20 2 1 1 Front view 21 2 1 2 Rear view 23 2 1 3 Control...

Page 6: ...charging state 68 5 2 2 Charge the battery 69 5 2 3 Checking the acid level 71 5 2 4 Replacing the battery 72 5 2 5 Battery plug coding 73 5 2 6 Maintaining drive batteries 74 5 2 7 Taking the machine...

Page 7: ...aning the cylindrical brush and the cylindrical brush compartment 94 5 9 6 Changing the cylindrical brush 94 5 9 7 Adjusting the sweeping level 95 5 9 8 Replacing the sealing strips of the cylindrical...

Page 8: ...on of a possible danger with average risk in which death or severe physical injury can occur if it is not avoided Caution Indication of a danger with low risk in which light to medium severe physical...

Page 9: ...hildren should be supervised to ensure they do not play with the machine The operating manual should always be available at the machine s place of use and should therefore be stored with the machine P...

Page 10: ...its authorised represent ative for use of the machine may be driven on If the machine is used in areas in which objects may fall down this is only permitted if it has an overhead guard which protects...

Page 11: ...e For cleaning purposes the machine may only be used on a surface with a maximum slope of 6 for two minutes Transport journeys on slopes of up to 10 may only take place for one minute and with special...

Page 12: ...ly with the technical requirements specified by the manufacturer This is guaranteed by original spare parts Turn the machine off and disconnect the battery plug when maintaining the machine and before...

Page 13: ...Never connect or disconnect batteries when the machine is turned on Make sure the batteries are never fully discharged recharge them as quickly as possible Only instructed maintenance personnel must...

Page 14: ...n develop when charging the batteries Avoid smoking fire or naked light in the vicinity of batteries Ensure sufficient ventilation when charging the batteries For further safety instructions see Hako...

Page 15: ...tteries with the recycling symbol contain reusable commodities In accordance with the symbol showing the crossed out garbage bin these batteries must not be disposed of in the domestic waste Return an...

Page 16: ...ons 1 7 Labels on the machine The following safety and instruction labels are affixed to the machine in a clearly visible and legible manner Attention Renew missing or illegible labels immediately A B...

Page 17: ...01 7182 01 fm 17 Safety instructions H Fig 2 I I H J G A K L K M N G L N J M...

Page 18: ...e battery compartment Label 36 V Fig 1 F The label is in the battery compartment Label QR code Fig 2 G The label is located on the control panel Label Drain waste water Fig 2 H The label is located on...

Page 19: ...e rear right hand side of the pre sweep suction unit Label Side brush wear compensation Fig 3 C The labels are located on the right and left next to the side brush adjustment Label Cylindrical brush w...

Page 20: ...erviews The description in chapter 2 contains information on the function and handling of the individual controls on the machine The controls always have the same item number in all chapters 19 2 1 10...

Page 21: ...r 6 Key for side panelling 7 Holder for manual suction tool or manual spray suction tool 8 Drinks holder and storage compartment 9 Socket for USB connection 10 Side panelling 11 Ball cock 12 Fresh wat...

Page 22: ...22 02 7182 01 fm Operation 31 32 27 Fig 5 33 21 20 22 23 28 29 30 24 26 25 34 35 36 37 38 40 39...

Page 23: ...enance opening solution tank 26 Squeegee water connection 27 Fresh water drain hose 28 Squeegee 29 Suction hose 30 Drain hose waste water 31 Waste water tank maintenance opening 32 Water connection 33...

Page 24: ...ay 42 Return button 43 Turn push knob 44 Button brush unit 45 Button squeegee 46 Button fresh water supply 47 Button boost function 48 Button brush unit and squeegee 49 Button driving direction select...

Page 25: ...01 fm 25 Operation 51 Key switch 52 Button signal horn 53 Button speed reduction forwards gear 54 Button silent operation 55 Button tool operation 56 Button pre sweep suction unit 57 Button side brus...

Page 26: ...be pulled out Position 1 The electrical system is switched on The software version is displayed for approx 1 second on the multifunction display followed by the last service code for approx 3 seconds...

Page 27: ...g 6 46 The fresh water supply is switched on and off with this button Push the button Fresh water supply ON Push the button again Fresh water supply OFF Boost function button Fig 6 47 In order to remo...

Page 28: ...is raised Squeegee button Fig 6 45 The squeegee is lowered raised and the suction turbine switched on and off with this button Push the button The squeegee is lowered and the suction turbine switched...

Page 29: ...Push the button again the brush unit and the side brush unit are raised The brush drive and the water supply are switched off The squeegee continues to run for approx 15 seconds to absorb residual wa...

Page 30: ...l ON Push the button again Tool operation OFF Button silent operation Fig 6 54 The suction turbine is switched to silent operation with this button Push the button Silent operation ON Push the button...

Page 31: ...ction Fig 7 B you are taken to the sub menu Fig 7 C 2 3 1 Menu guidance The menu is operated with the turn push knob Fig 7 D Menus and sub menus are selected in the multifunction display and the indi...

Page 32: ...rvice alarm clock active Service alarm clock If the service alarm clock has elapsed this symbol is permanently visible X AC drive The symbol appears for two seconds if the X AC drive is installed Driv...

Page 33: ...rrently set user profile Silent operation The symbol appears when the machine is working in reduced noise operation The symbol also appears at the Squeegee symbol Operating hours meter The operating h...

Page 34: ...y adaptive to driving speed On board dosing system On board dosing system active The currently set mixing ratio is displayed Rotating brush unit Roller brush unit Brush unit active Increased brush pre...

Page 35: ...he symbol is displayed when the dirt hopper is full A warning sound is additionally output Emptying the dirt hopper Battery charging state indicator The current charge level of the battery is displaye...

Page 36: ...ter a few seconds or by pressing the return key The following actions are possible Soft key Action window soft key Setting A Water dosing Depending on the presetting the action window appears for spee...

Page 37: ...selection using the soft key If the working light is switched on the colour of the soft key changes from white to green G Flashlight Flashlight ON OFF by means of direct selection using the soft key I...

Page 38: ...clock calen dar set in the sub menu Some sub menus require additional access rights After calling up the sub menu the cursor automatically jumps to the operating hours menu To return to the main menu...

Page 39: ...ion deactivation of automatic squeegee cleaning The information menu contains information about software and hardware revisions To put the on board dosing system into service the detergent is conveyed...

Page 40: ...user settings menu contains Selection of Specified settings 1 6 User specific settings A C Definition of User specific settings A C 9 settings are available in the selection menu The specified settin...

Page 41: ...elete the last service information when the fault has been remedied Obtaining detailed information Deletion of the last service information from the display Select the Delete symbol with the turn push...

Page 42: ...f the accelerator pedal is not actuated it automatically returns to the zero position and the machine stops Filling opening fresh water Fig 11 39 The solution tank is filled via the filling opening If...

Page 43: ...is used to drain the waste water and for cleaning the tank Fresh water filter Fig 12 12 When supplying water from the solution tank to the brush unit the fresh water is cleaned by the filter insert B...

Page 44: ...he used waste water is absorbed by the squeegee and conveyed into the waste water tank A seat contact ensures that the machine can only be operated when the operator is sitting on the seat 2 4 1 Solut...

Page 45: ...f brush wear The brushes in the rotating brush unit can be ejected for maintenance pur poses by pressing the soft key Brush decoupler Fig 9 C in the multifunction display see section 5 5 3 2 4 3 Side...

Page 46: ...p for maintenance purposes Fig 15 B 2 4 6 Waste water tank The waste water vacuumed by the squeegee is conveyed via a suction hose Fig 15 29 from the squeegee into the waste water tank Fig 15 37 A flo...

Page 47: ...hen the machine comes to a standstill the parking brake is automatically applied 2 4 10 Batteries The machine variants may be equipped with different battery types Trough battery 36 V 480 Ah PzS 320 A...

Page 48: ...ssumes no liability for battery damage resulting from insufficient commis sioning charge Check the machine for operating safety before every start up Eliminate faults immediately Before starting work...

Page 49: ...ckwards Release lever Fig 16 A and let the driver s seat engage Adjusting the driver s seat comfort Sit on the driver s seat and adjust as follows Attention For reasons of safety the driver s seat is...

Page 50: ...can be folded up when not in use Adjusting the seat suspension The seat suspension can be continuously adjusted to the weight of the driver 50 120 kg by turning the handwheel Fig 17 C Drivers who weig...

Page 51: ...te access authorization using the iButton Key optional 3 Use the driving direction selection button to select the driving direction 4 Select the cleaning programme 5 Actuate the accelerator pedal The...

Page 52: ...LED OFF Operating data recording system active If the machine is not registered with the iButton the following condition arises according to the selected option Ending operation Switch off the machin...

Page 53: ...fit quick coupling with hose 2 Turn the machine on with the key switch 3 In the sub menu Maintenance Fig 20 C select the Fast fill menu Fig 20 D with the turn push knob and confirm When the program i...

Page 54: ...confirm with the turn push knob Fig 21 B The set mixing ratio is displayed with a green background Fig 21 C Change Set the desired mixing ratio The value is accepted automatically Turn off Push the t...

Page 55: ...eegee remains raised for this Leave the detergent for approx 5 to 10 minutes subsequently scrub the floor again and work with a lowered squeegee Note Only use detergents suitable for automatic machine...

Page 56: ...rking brake is activated audibly It is no longer possible to push the machine see section 3 4 5 Overload protection In case of an overload e g excessively steep slopes the drive motor is switched off...

Page 57: ...t also be unlocked To do so push the lever at the rear on the right side of the machine Fig 22 D from right to left until it engages Indication appears on the multifunction display when the rear wheel...

Page 58: ...ent unauthorised use Environmental danger Observe the applicable laws and local regulations when disposing of detergents Attention Do not use a high pressure cleaner or steam cleaner to clean the mach...

Page 59: ...ides at the front Fig 23 A at the side Fig 23 B without side collision protection Fig 23 C with side collision protection and at the rear Fig 23 D with tension straps Attention When loading and subseq...

Page 60: ...the holder Actuate the brush decou pling system contact the service partner if necessary 1 2 6 3 Brush lift system brush and suction turbine have been switched off Foreign particles between brush hea...

Page 61: ...lan 3 4 1 1 Speed control Machine OFF ON 3 4 1 2 3 4 1 4 Driving not possible Error in the drive control Machine OFF ON or notify service partner if necessary 3 4 5 1 Cleaning function switches off Dr...

Page 62: ...230 Roller brush 1080 mm 1080 1230 1080 Squeegee mm 1260 Weight empty without batteries Front wheel drive with 2 rotating brush unit 1080 Front wheel drive with 3 rotating brush unit 1230 Front wheel...

Page 63: ...gear without with pre sweep suction unit with rotating brush unit 1080 with rotating brush unit 1230 with roller brush unit 1080 mm 2150 2890 2210 2940 2170 2900 Wheel diameter front rear mm 305 350 S...

Page 64: ...9296 Power consumption drive motor P1 Front wheel drive X AC drive front rear W 2335 2335 2692 Power consumption of vacuum motor P1 suction turbines W 1282 Power consumption brush motor P1 2 rotating...

Page 65: ...eration The sound power level LwAd measured under the customary conditions of use according to DIN EN 60335 2 72 is dB A 86 82 89 86 The sound pressure level LpA at the ear of the driver meas ured und...

Page 66: ...ase contact your nearest Hako service centre or authorised Hako dealer Any warranty claim is null and void if this is not complied with and damage results Please always state the serial number in all...

Page 67: ...ilter using the shaking system Empty the dirt hopper Weekly Clean the machine as required Clean the solution tank Check the sieve insert in the fresh water filter clean or replace if necessary Check t...

Page 68: ...e Notes Battery is fully charged Battery capacity is displayed in steps of 10 Battery can be charged 60 Battery capacity less than 10 Cleaning functions are switched off after 3 minutes Charge the bat...

Page 69: ...starting up the machine the battery that is used must be fully and properly charged with commissioning charge Please observe the instruction manual of the charging device and the instruction manual of...

Page 70: ...lug of the charger Fig 25 E and position it in front of the battery trough Fig 25 F 5 Switch on the charger 6 The progress of the charging process is displayed in the display Fig 25 G of the charger 7...

Page 71: ...demineralised water Connect the end piece of the aquamatic system Fig 26 B to a container with demineralised water Observe sufficient gradient ensuring the water can flow into the cells Once the requi...

Page 72: ...ugh is not distorted Attention Only use batteries approved by Hako at the intended position The battery should only be replaced by qualified service personnel Wear safety shoes when changing the batte...

Page 73: ...he following three prerequisites must be met for the whole system Voltage coding 36 V must be identical for all plugs and bushes The colour of the coded pin in the connector housing of the machine is...

Page 74: ...the machine out of service for a long period If the battery is not used for more than three months the battery must be recharged 5 2 8 Disposing of batteries Used batteries with the recycling symbol...

Page 75: ...equired Fig 29 B Filling the solution tank with a hose 1 Place the machine on a level surface 2 Remove insert in grey cover Fig 30 A 3 Fill the solution tank three quarters full maximum water temperat...

Page 76: ...unit 1 Fit the hose with the quick coupler Fig 32 A Do not yet open the water supply 2 Push the operating button Fig 32 B The indicator knob Fig 32 C protrudes 3 Open the water supply water starts to...

Page 77: ...k via the drain 5 Ensure that the drain hose closure is fully closed after draining Fig 33 B 5 3 3 Cleaning the solution tank 1 Empty the solution tank see section 5 3 2 2 Undo the screw clamp Fig 33...

Page 78: ...ff and the waste water tank should be drained immediately 1 Drive to a suitable disposal centre 2 Position the machine ensuring the drain hose Fig 34 30 reaches the drain in the ground 3 Turn off the...

Page 79: ...f the tank cap with one hand Open the tank cap until the support Fig 35 C engages 4 Clean the waste water tank thoroughly with the water hose spray nozzle Fig 35 D 5 Also flush the drain hose 6 Close...

Page 80: ...daily and clean it as required 1 Rotate the locks Fig 37 A downwards and remove the intake sieve Fig 37 38 2 Thoroughly clean the intake sieve under running water 5 4 5 Checking the seal at the drain...

Page 81: ...er sieve as required 4 Reinsert the filter sieve and filter cover and open the ball cock 5 4 7 Checking the seal in the tank cap Check the function of the seal in the tank cap Fig 40 A daily and repla...

Page 82: ...ged when the pointer Fig 41 B is in the red zone at the latest 1 Ejecting the brushes pads see section 5 5 3 2 Inserting new brushes pads see section 5 5 4 5 5 2 Cleaning the brushes Clean the brushes...

Page 83: ...the wiper see section 5 8 1 and remove the brushes pads 5 5 4 Coupling the brushes pads 1 Make sure that the rotating brush unit has been raised and the machine is stationary 2 Open the wiper and plac...

Page 84: ...annot be changed Readjusting the side brush position Check side brush weekly for wear In the event of wear or after changing the side brush adjust as follows 1 Place the machine on a level surface 2 L...

Page 85: ...h unit Fig 44 57 3 Fit the side brush Fig 45 A to the hub Fig 45 B 4 Position the carrier plate Fig 45 C in such a way that the pin of the hub Fig 45 D goes through the hole of the carrier plate and t...

Page 86: ...chine to a suitable location with drain in floor 2 Switch off machine and ensure that the squeegee is in the raised position 3 Pull off the suction hose Fig 47 E 4 Fold over the squeegee Get hold of h...

Page 87: ...ee Fig 47 C using the 1 2 quick coupling and to the water tap of the service connection 5 Open the water tap all the way Squeegee is cleaned by the internal spray nozzles 6 After the program has ended...

Page 88: ...hose Fig 48 C 2 Loosen the star shaped handles Fig 48 D and remove the squeegee 3 Replacing the sealing strip Release the tension strap Fig 48 E and remove Replacing the slot strip Fold over the turnb...

Page 89: ...egee key Fig 50 45 2 Loosen the lock nuts Fig 49 A and turn the adjusting bushing Fig 49 B to adjust the squeegee so that the ends of the sealing strips barely have contact with the ground Turning the...

Page 90: ...the lower edge of the sealing strip 1 Place the machine on a level surface 2 Lower the squeegee The sealing strips must now be resting vertically onto the floor 3 Loosen nuts Fig 51 B and adjust dist...

Page 91: ...he rubber if necessary 1 Loosen the wing nut Fig 52 B 2 Remove the clamping band Fig 52 C Turn the rubber of the wiper can be used 4 times or replace it Assembly is in reverse order Note During instal...

Page 92: ...ry 1 Turn off the machine 2 Pull the dirt hopper Fig 53 A upwards using the handle Fig 53 B and dispose of the contents in an environmentally friendly way 3 Reinsert the dirt hopper 5 9 2 Dirt hopper...

Page 93: ...d remove the dirt hopper 2 Swivel the yellow handle Fig 54 A upwards and pull the filter Fig 54 B out of the frame 3 Allow the filter to fall horizontally onto a smooth floor from a height of approx 1...

Page 94: ...nspect the front apron Fig 55 B and the sealing strips Fig 55 C for soiling daily and clean if necessary 5 9 6 Changing the cylindrical brush Inspect the cylindrical brush once per week and replace if...

Page 95: ...8 Replacing the sealing strips of the cylindrical brush compartment The sealing strips must be in perfect condition for the pre sweep suction unit to operate efficiently Inspect the sealing strip of...

Page 96: ...g 57 C 4 Loosen the three screws Fig 57 D of the side brush and remove it 5 Fit the new side brush in the reverse order Pay attention to the run of the belt Fig 57 E 5 9 10 Adjusting the sweeping leve...

Page 97: ...ection of the machine Fig 58 E 4 Use the tool operation button Fig 58 55 on the control panel to switch the tool on and off The operator must not be sitting on the seat Push the button twice Spray suc...

Page 98: ...the tool into the opening of the vacuum system Fig 59 C 3 Use the tool operation button Fig 59 55 on the control panel to switch the tool on and off The operator must not be sitting on the seat Push t...

Page 99: ...peration button Fig 60 55 on the control panel to turn the water supply on and off The operator must not be sitting on the seat Push the button Spray nozzle water supply ON Push the button again Spray...

Page 100: ...that is swirled up by the cylindrical brush is transported against the filter element by the suction fan 6 4 1 Pre sweep suction unit installation L 1 Slide the pre sweep suction unit Fig 61 A as far...

Page 101: ...allel to the floor If this is not the case the following steps must be taken 1 Disconnect the pre sweep suction unit 2 Unscrew the swivel bracket Fig 61 B from the machine The tilt angle of the frame...

Page 102: ...6 4 5 After sweeping 1 Drive to a suitable maintenance location 2 Operate the shaking system 3 Empty the dirt hopper Attention Do not use the pre sweep suction unit unless the dirt hopper is attached...

Page 103: ...plug the plug at the machine side and plug into the retaining hole Fig 64 A 2 Move the lever to the change parking position Fig 64 B 3 Park the pre sweep suction unit on a level surface and in a dry c...

Page 104: ...ojected onto the ground warns people and vehicles of approaching machines In addition a warning signal can be output see page 37 Danger Possible eye injury Avoid looking directly at the light Make sur...

Page 105: ...th requirements of EC Directive 2006 42 EC as well as the requirements according to 2014 30 EC and 2014 53 EC The following standard s and technical specifications was were referred to for the correct...

Page 106: ......

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HAKO Scrubmaster B260 R, Operating Manual

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