Hakki Pilke 50 Easy Instructions For Assembly, Operation And Maintenance Download Page 3 | Manualshive

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HakkiPilke 50 Easy

Version 1.2 2012

Replacing the splitting blade ........................................................................................................... 20

Adjusting the length of the splitting motion ................................................................................... 21

Using the output conveyor ..................................................................................................................... 21

After use ................................................................................................................................................. 22

Maintaining the machine ........................................................................................................... 23

Cutting blade and drive end ................................................................................................................... 23

Replacing and tightening the blade chain ....................................................................................... 23

Replacing the blade flange .............................................................................................................. 24

Splitting mechanism ............................................................................................................................... 24

Operation of the splitting mechanism ............................................................................................ 24

Maintaining the splitting mechanism ............................................................................................. 25

Replacing and tightening the V-belts ..................................................................................................... 26

Changing the oil of the splitter ............................................................................................................... 26

Changing the oil of the angle transmission ............................................................................................ 27

Conveyor maintenance .......................................................................................................................... 28

Replacing and tightening the belt of the input conveyor ............................................................... 28

Replacing and tightening the belt of the output conveyor ............................................................ 28

Replacing the plates of the output conveyor ................................................................................. 29

Lubrication .............................................................................................................................................. 29

Blade chain lubrication ........................................................................................................................... 29

Solenoid and pressure regulating valves ................................................................................................ 29

Washing and cleaning ............................................................................................................................. 33

Storage ................................................................................................................................................ 33

Maintenance table .............................................................................................................................. 33

Failures and remedial measures ......................................................................................................... 34

Electric maps ....................................................................................................................................... 35

Guarantee terms and declaration of conformity ............................................................................... 37

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Summary of Contents for 50 Easy

Page 1: ...aintenance EU Declaration of Conformity Safety instructions Warranty terms MAASEL N KONE OY Valimotie 1 FI 85800 Haapaj rvi Finland Tel 358 0 8 7727300 Fax 358 0 8 7727320 info maaselankone fi www maa...

Page 2: ...ng the input conveyor in the operating or transport position 10 3 1 2 Placing the output conveyor in the operating or transport position 10 3 1 3 Placing the working platform in the operating or trans...

Page 3: ...itting mechanism 25 5 3 Replacing and tightening the V belts 26 5 4 Changing the oil of the splitter 26 5 5 Changing the oil of the angle transmission 27 5 6 Conveyor maintenance 28 5 6 1 Replacing an...

Page 4: ...imating the diameter of the log you are about to cut note that the shape of the log and other factors such as branches or burrs make the actual diameter larger and may prevent wood from being fed into...

Page 5: ...never it is moved When transporting the machine on a public road it must be equipped with additional lights The operator is not permitted to modify the structure or operation of the machine or to remo...

Page 6: ...ZONE BEWARE OF THE CHAIN ONLY ONE PERSON AT A TIME IN THE WORK AREA SHUT DOWN BEFORE MAINTENANCE BEWARE OF MOVING PARTS RISK OF ENTANGLEMENT WITH THE CARDAN SHAFT RISK OF CRUSHING DO NOT GO UNDER THE...

Page 7: ...Version 1 2 2012 READ THE MANUAL BEFORE USE USE PROTECTIVE EQUIPMENT USE PROTECTIVE EQUIPMENT ALWAYS GRAB A LOG BY THE SIDES MAX RPM Scale HYDRAULIC OIL LEFT ROTATION CHAIN OIL LIFTING POINT FOR FORK...

Page 8: ...working platform Figure 1 Lifting points When connecting the machine to a tractor s lifting equipment the tractor cabin must be free of people in order to prevent any accidental contact with the contr...

Page 9: ...sure that the splitting groove is free of any extraneous items or debris Figure 3 Installing the lifting winch for the splitting blade Figure 4 Installing the auxiliary input roller 1 Install the moto...

Page 10: ...e When placing the input conveyor in the transport position use the winch to lift the conveyor up and ensure that the locking latch locks it in place Figure 5 Lowering the input conveyor 3 1 2 Placing...

Page 11: ...o the lower section with the handle C 4 Turn the conveyor to the middle position Use the control lever to hydraulically lift the conveyor until it locks into the raised position Ensure that the lock A...

Page 12: ...or the cutting blade D Joystick control Input conveyor control upper right and upper left Cutting control down Splitting release from the bottom position Wood press button A in Figure 10 Blade chain a...

Page 13: ...dan shaft must be at least a class 5 shaft Check that the shaft is properly locked to the splined shaft of the angle transmission The chain that prevents the guard from rotating must be attached to po...

Page 14: ...tor rotates in the wrong direction i e the machine makes an abnormal noise and the hydraulic functions are inoperable the current phase is incorrect We recommend using an extension cord that allows yo...

Page 15: ...the conveyor The control H can be used to freely adjust the running speed of the conveyor The speed can be decreased until the conveyor stops Always stop the conveyor when placing it in the operating...

Page 16: ...he figure When using a dust pipe attach the safety grill with only one bolt and turn it to a horizontal position as shown in the figure You can disable the dust collector as follows 1 Remove the cover...

Page 17: ...and safe use can be ensured 1 Check that the guard of the log splitter s cutting and splitting section is down 2 Check that the input and output conveyors are in the operating position 3 Ensure that...

Page 18: ...the power source for the duration of the diagnostics and repairs 4 2 Placing wood on a log holder We recommend auxiliary devices such as a Woodran 471 Woodran 472 log holder or the hydraulic log hoist...

Page 19: ...gure 9 4 4 Splitting wood The splitting beam performs the splitting motion automatically whenever the cutting flange is lowered all the way down control D in Figure 9 of Section 3 2 up down and raised...

Page 20: ...ure that the lifting winch for the splitting blade has been installed according to Section 2 4 1 Lower the splitting blade all the way down which releases it from the adjusting joint 2 Shut down the s...

Page 21: ...ting motion stops and the return motion begins Even though the adjustment sleeves B and C are carefully positioned in conjunction with the machine s final testing the sleeves may gradually move as a r...

Page 22: ...ng However the adjustment can be changed if necessary The optimal running speed for the belt can be determined by trying different settings The split wood should only just pass over the plate The adju...

Page 23: ...r sharpening the chain 5 1 1 Replacing and tightening the blade chain Replace the blade chain as follows 1 Shut down the splitter and disconnect it from its power source 2 Open the guard 3 Put on prot...

Page 24: ...tting blade rises from the bottom position the trigger lever B lifts up the trigger rod C Once the trigger rod C is up the spring presses the jointed lever D to the right thus enabling the splitting m...

Page 25: ...fix Adjust the bolt that centres the jointed lever A It rests against the trigger rod C Problem The machine performs the splitting motion on its own Fault The head of the trigger rod C or the bolt in...

Page 26: ...ar enough to tighten the V belts The V belts are at the correct tension when they give approximately 20 mm when the belt is pressed down at a moderate force 5 4 Changing the oil of the splitter Change...

Page 27: ...eplacing the angle transmission 5 Open the angle transmission s drain opening D hex socket 8 mm and drain the oil from the angle transmission 1 2 l into a suitable container Close the drain opening 6...

Page 28: ...the operating position An excessively tight belt may be damaged more easily and it places unnecessary strain on the conveyor s bearings 5 6 2 Replacing and tightening the belt of the output conveyor R...

Page 29: ...the conveyor 2 points in total 4 The lifting mechanism of the splitting blade behind the cover under the splitting groove 2 points 5 The turning mechanism of the output conveyor on both side of the c...

Page 30: ...g screw clockwise the pressure increases and vice versa Finish by tightening the locking screw The locations of the relief solenoid valves are indicated in the following figures 1 Wood press solenoid...

Page 31: ...celerate the motion and the cylinder piston moves at normal speed 5 Relief valve for the wood press cylinder Design value 50 bars Determines the pressure at which the wood press presses logs against t...

Page 32: ...alve for the dust collector s motor Design value 85 bars 9 Relief valve for the input conveyor motor and cutting flange cylinder lifting motion Design value 60 bars 10 Relief valve for the hydraulic m...

Page 33: ...se Wash the machine as necessary but always in conjunction with prolonged storage After washing the splitter must be lubricated according to the instructions in Section 5 7 10 Storage Although the spl...

Page 34: ...justed 1 Lower the path of cutting flange The blade chain does not properly sink into the wood 1 The blade chain is dull 2 The pressure of the flange s downward motion is too low 3 The cutting flange...

Page 35: ...35 HakkiPilke 50 Easy Version 1 2 2012 13 Electric maps...

Page 36: ...36 HakkiPilke 50 Easy Version 1 2 2012...

Page 37: ...seller or manufacturer Repair under guarantee requires that the customer can reliably prove that the guarantee is valid 5 The guarantee does not include standard adjustments user guidance care mainte...

Page 38: ...800 Haapaj rvi Finland Name and address of person who is authorised to compile the technical file Name Juha Autio Address Valimotie 1 FI 85800 Haapaj rvi Finland The above person assures that HakkiPil...

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