Hainbuch MANDO G211 Operating Instructions Manual Download Page 4

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MANDO G211

Order h49 7144.907-333

Use and limits of use ......................................................................................... 28

5.1

Use............................................................................................................ 28

5.2

Limits of use .............................................................................................. 28

5.2.1

Nomenclature .............................................................................. 28

5.2.2

First limit [workpiece length] ........................................................ 28

5.2.3

Second limit [workpiece mass] .................................................... 29

5.2.4

Third limit [clamping length] ......................................................... 29

5.2.5

Fourth limit [forces] ...................................................................... 29

Transport, packaging, storage ........................................................................... 31

6.1

Safety, transport, packaging, storage ....................................................... 31

6.2

Symbols on the packaging ........................................................................ 32

6.3

Transport inspection.................................................................................. 32

6.4

Unpacking and internal transportation....................................................... 33

6.5

Packaging ................................................................................................. 33

6.6

Storage ..................................................................................................... 34

6.7

Preservation .............................................................................................. 34

6.8

Return to storage ...................................................................................... 34

Installation ......................................................................................................... 35

7.1

Installation safety ...................................................................................... 35

7.2

Preliminary remarks .................................................................................. 36

7.3

Screw tightening torques ........................................................................... 37

7.4

Preparation of the machine for installation ................................................ 38

7.5

Installation of the product .......................................................................... 39

7.5.1

Compatibility check ...................................................................... 39

7.5.2

Preparation of the product ........................................................... 39

7.5.3

Installation of the product on an actuating unit ............................ 43

7.5.4

Installation of the drawtube adapter ............................................. 44

7.5.5

Installation of a spindle flange that cannot be aligned ................. 45

7.5.6

Installation of a spindle flange that can be aligned ...................... 47

7.5.7

Installation of the functional unit of an alignable clamping device 49

7.5.8

Installation of the functional unit of a non-alignable clamping
device .......................................................................................... 52

7.6

Installation of the clamping element .......................................................... 54

7.7

Installation of the changing parts .............................................................. 56

7.7.1

Installation of the variant x-times with axial screw connection ..... 57

7.7.2

Installation of the variant x-times with bayonet axial screw
connection ................................................................................... 58

7.8

Aligning the clamping device with the test specimen ................................ 59

Commissioning .................................................................................................. 60

8.1

Commissioning safety ............................................................................... 60

8.2

Checking the total stroke ........................................................................... 61

8.3

Tests ......................................................................................................... 62

8.4

Workpiece ................................................................................................. 63

Summary of Contents for MANDO G211

Page 1: ...Operating instructions incl installation manual MANDO G211 EN ...

Page 2: ...MANDO G211 2 Order hotline 49 7144 907 333 Translation of the original operating instructions Order hotli ne 49 7144 907 333 ...

Page 3: ...her safety instructions 18 2 7 Screws 20 2 8 Functionality 21 2 9 Environmental protection 21 3 Technical data 22 3 1 General information 22 3 2 Performance values 23 3 3 Balancing quality 23 3 4 Speed 24 3 5 Operating conditions 24 3 6 Type designation 24 4 Layout and function 25 4 1 Overview and brief description 25 4 2 Accessories required 26 4 2 1 Spindle flange 26 4 2 2 Drawtube adapter 26 4 ...

Page 4: ...llation of the product 39 7 5 1 Compatibility check 39 7 5 2 Preparation of the product 39 7 5 3 Installation of the product on an actuating unit 43 7 5 4 Installation of the drawtube adapter 44 7 5 5 Installation of a spindle flange that cannot be aligned 45 7 5 6 Installation of a spindle flange that can be aligned 47 7 5 7 Installation of the functional unit of an alignable clamping device 49 7...

Page 5: ... clamping element 70 10 5 Removal of the product 73 10 5 1 Removal of the product from an actuating unit 73 10 5 2 Removal of the functional unit 74 10 5 3 Removal of the spindle flange 75 10 5 4 Removal of the drawtube adapter 76 11 Maintenance 77 11 1 Maintenance safety 77 11 2 Maintenance schedule 77 11 3 Cleaning 78 11 4 Visual inspection 81 11 5 Lubricating the product 81 11 6 Use of lubrican...

Page 6: ...ating conditions 24 Table 3 Nomenclature application limits 28 Table 4 Maximum workpiece mass 29 Table 5 Screw tightening torques metric control threads 38 Table 6 Screw tightening torques for aluminum components 38 Table 7 Maintenance table 78 Table 8 Selection of lubricants 82 Table 9 Fault table 86 ...

Page 7: ...on of the product WARNING Serious injuries caused by individual products or by inappropriate combinations of them Read and pay attention to all operating instruc tions for individual products and combinations of them 1 2 Key to symbols Safety instructions in this manual are designated by sym bols The safety notices are invoked by signal words that ex press the level of hazard involved Always compl...

Page 8: ...eople and damage to ma terials warns of stored energy for example involving springs warns of hand injuries draws attention to the fact that the operating instructions of the product must be read 1 3 Definition of terms 1 3 1 Release setting Release setting means that the clamping device is released If the clamping device is released this also releases the workpiece 1 3 2 Complete clamping reserve ...

Page 9: ...Business and the delivery terms of the manufacturer and all legislative stipula tions valid at the time of conclusion of this contract 1 5 Copyright This manual is protected by copyright and are only intended for internal use The dissemination of this manual to third parties reproduc tions in any shape or form even in part as well as com mercial use and or communication of their contents are pro h...

Page 10: ... tool caused by an incorrect or defective spare parts Always use genuine spare parts made by the orig inal manufacturer NOTE Damage malfunctions or total failure of the prod uct or the machine tool caused by an incorrect or defective clamping elements Always use genuine clamping elements made by the original manufacturer Spare parts and accessories can be sourced from contract dealers or directly ...

Page 11: ...ging parts that HAINBUCH ap proved explicitly for autonomous machining but specified limits must never be exceeded DANGER Serious injuries caused by parts being ejected centrifugally due to a drop in actuating force sup ply pressure On the machine ensure that the actuating force the supply pressure do not drop while the product is in use If no precautions have been taken on the machine to maintain...

Page 12: ...g skills sets required for vari ous different areas of activity Skilled specialist Skilled specialists due to their professional training knowledge and experience and awareness of applicable pro visions are capable of carrying out the work entrusted to them and independently to identify and avoid potential haz ards Hydraulics specialist Hydraulics specialists are trained in the specific task profi...

Page 13: ...roduct is only intended for installation in a CE compli ant machine tool with a separating set of guards The product is only intended for the type of use described in this manual see Use chapter Furthermore an ex tended form of use can be agreed contractually between manufacturer and operator Only skilled staff from the appropriate specialist fields may install operate maintain and clean the produ...

Page 14: ...the technical data indicated on the product see General information and Operat ing conditions chapters Never exceed the limits for use of the product see Limits of use chapter Maintain the product at regular intervals see Maintenance schedule chapter Only use with approved attachments and or clamping elements DANGER Serious injuries caused by parts being ejected centrifugally during commissioning ...

Page 15: ...nintended use of the product If workpieces are not clamped properly If people fail to observe the safety stipulations when working on the product and failing to use additional pro tective equipment for example to machine clamped workpieces If the product is used on machines workpieces and or changing parts for which it is not intended 2 4 Personal protective equipment During work it is essential t...

Page 16: ...ual The following section explains these additional items of personal protec tive equipment Protective gloves To protect the hands from friction chafing stabbing or deeper injuries and from contact with hot surfaces Hard hat To protect against falling and projectile parts and materials 2 5 Particular hazards The following section names residual risks resulting from the installation of the product ...

Page 17: ...dental initiation of the clamping pro cess for example due to an installation error with the power supply or a programming error Insufficient workpiece clamping DANGER Serious injuries caused by parts being ejected centrifugally if level of workpiece clamping is in sufficient Workpiece blanks must not be outside the clamp ing width diameter Clamping of the workpiece must not be outside the defined...

Page 18: ...workpieces being ejected centrifugally when clamping unit is re leased while still rotating Never release the clamping of the workpiece while it is still rotating DANGER Serious injuries caused by projectile workpieces To assist clamping of the workpiece with long clamping devices always use a tailstock back rest or a brace WARNING Serious injuries caused by media escaping under high pressure due ...

Page 19: ...ine spindle is unable to start up WARNING Serious injuries caused by reaching into slots and bores Never reach into slots or bores WARNING Serious injuries caused by workpieces dropping or the clamping unit getting released Only unclamp the workpiece if it is protected against falling WARNING Serious injuries caused by the use of damaged products or by their components and accesso ries Check produ...

Page 20: ...ws WARNING Serious injuries caused by radially installed screws being ejected centrifugally if installed in correctly poor handling Do not open the screws secured with sealing lac quer Screws and threaded pins fitted radially to the product that were bonded with adhesive need to be secured again using a standard medium strength screw adhesive and tightened to the specified tightening torque see no...

Page 21: ...r incorrect dis posal of environmentally hazardous substances If environmentally hazardous substances enter the environment accidentally take immediate re medial action If in doubt notify the relevant municipal authori ties about the incident The following environmentally hazardous substances are used Lubricants auxiliary materials and operating fluids Lubricants such as grease and oil can contain...

Page 22: ...48 0 230 0 x 226 0 361 0 600 10 42 10 1 1 26 38 2 0 1 5 0 4 0 3 9 2 17 3 3 3 11 4 5 9 Ø 148 0 230 0 x 233 5 368 5 600 10 42 10 1 2 36 54 2 5 1 5 0 5 0 3 10 8 19 0 3 3 11 5 7 5 Ø 148 0 230 0 x 247 5 382 5 600 20 85 10 1 3 50 80 2 5 2 0 0 5 0 4 10 9 19 0 3 2 11 3 7 7 Ø 148 0 230 0 x 253 5 388 5 600 25 105 10 1 4 69 120 3 0 2 5 0 6 0 5 12 9 21 0 3 2 11 3 9 7 Ø 148 0 230 0 x 288 5 423 5 600 35 150 10 ...

Page 23: ...tion status and level of contami nation of the product see Maintenance schedule chap ter The achievable clamping forces resulting from actuating forces must be checked at regular intervals For this struc tural clamping force measurements must be performed 3 3 Balancing quality The product is balanced before leaving the factory balanc ing quality see General information chapter DANGER Serious injur...

Page 24: ... caused by workpieces being ejected centrifugally after a loss of clamping power Never rotate the product without a workpiece in stalled When several clamping points are involved clamp a suitable workpiece to each one If necessary adjust the machining forces 3 5 Operating conditions Indication Value Unit Ambient temperature range 15 65 C Workpiece temperature 80 C Humidity 80 Table 2 Operating con...

Page 25: ...An adapter kit must be used when using a standard spindle flange The clamping element is mounted to the clamping device with the tension bolt and the workpiece end stop and it clamps the workpiece that is to be machined The workpiece end stop is secured to the clamping device The clamping device functions on the pull back principle When clamping the clamping element performs an axial movement towa...

Page 26: ...g on the type of machine can be configured in var ious forms 4 2 3 Segmented clamping bushing The segmented clamping bushing is manufactured with a customer specified clamping diameter 4 2 4 Workpiece end stop The workpiece end stop is produced with an end stop di mension that reflects customer wishes 4 3 Optional accessories The following optional accessories are available for different sizes of ...

Page 27: ...actuation of the MANDO segmented mandrels 4 3 4 Adapter kit for a standard spindle flange hs dock ms dock The adapter kit is used to adapt segmented mandrel G211 to a standard spindle flange or to an actuating unit hs dock ms dock 4 3 5 mandoteX adapter kit This adapter kit is used to adapt segmented mandrel G211 to a mandoteX machine adapter ...

Page 28: ...e machin ing of gears splines The interference contour is greatly reduced As standard the clamping device has flushing bores to pre vent contamination The force actuated clamping device can also be actuated manually or hydraulically using a suitable actuating unit 5 2 Limits of use Limits are set on the operation of segmented mandrels in the area where workpieces are machined 5 2 1 Nomenclature Br...

Page 29: ...t clamping length The clamped length must be proportional to the planned clamping and machining operation 5 2 5 Fourth limit forces The radial clamping force must exceed its required limit The required level of radial clamping force required is de rived from the planned cutting conditions and the resultant machining forces and torques As the clamping element mass increases a higher level of centri...

Page 30: ...4 907 333 The clamping forces must be adapted to reflect the work piece materials The torque exerted on the clamping device during machining of the workpiece must never exceed the maximum level of transmissible torque resulting from the radial clamping force ...

Page 31: ...gear use appropriate load bearing equipment and lifting tackle WARNING Serious injuries caused by transporting off center equipment Pay attention to marks on the packaging items Attach the crane hook directly above the center of gravity Raise carefully and correct the lifting points if nec essary WARNING Serious injuries caused by incorrect transport with lifting gear Never raise loads above peopl...

Page 32: ...ging items dry and protect them from the in gress of water Position designation Points to the correct upright position of the packaging item 6 3 Transport inspection Check the delivery on receipt immediately to ensure it is complete and has not been damaged in transit Proceed as follows if you find any externally visible signs of damage while in transit Refuse to accept the delivery or only subjec...

Page 33: ...rom rolling away 6 When transporting on a trolley or car ensure that the product is securely mounted on a non slip surface be fore starting to move it 6 5 Packaging The individual packaging items are packaged in an appropri ate manner for the type of transportation involved Always use environmentally compatible materials for packaging pur poses Packaging should protect individual components from d...

Page 34: ...the general condition of all parts and packaging If necessary refresh the preservation or replace it 6 7 Preservation 1 Clean and lubricate the product see Cleaning and Lubricating the product chapters 2 Apply a light coating of preserving oil to the inner and outer faces of the product Wipe away surplus preserv ing oil with a sort lint free tear resistant cloth 3 Pack product air tight in foil 4 ...

Page 35: ...orking area of the machine WARNING Serious injuries caused by the escape of media under high pressure Shut down media delivery during installation and removal Relieve any pressure trapped in the system Shut down the system WARNING Serious crushing injuries and breakages caused by falling parts during incorrect installation or re moval Ensure that the product cannot roll away or fall If necessary u...

Page 36: ... and lifting tackle CAUTION Serious cut injuries caused by sharp edged changing parts and or clamping elements All installation removal of changing parts and clamping elements must be performed by skilled staff from the relevant specialist field NOTE Damage to materials caused by lifting gear left in the product Always remove lifting gear immediately after in stalling the product NOTE only for alu...

Page 37: ...ut greases see Use of lubricants chapter Do not damage the functional surfaces flat mating ta pered and sealing surfaces 7 3 Screw tightening torques The tables show the specified values Knowledge of the applicable guidelines and design criteria is essential NOTE Damage to materials caused by defective screw tightening torques To secure the product to the machine pay attention to the values specif...

Page 38: ...ecuring aluminum components Thread designa tion Tightening torque Nm Minimum screw depth mm M6 10 12 M8 23 16 M10 46 20 Table 6 Screw tightening torques for aluminum components 7 4 Preparation of the machine for installation 1 Set the machine into set up mode INFORMATION The minimum operating pressure is reached when the drawtube can still just be moved without triggering an error message 2 Reduce...

Page 39: ...unctional unit 1 As described in the Preparation of the machine for in stallation chapter prepare for the following steps 7 5 1 Compatibility check Check the compatibility of the product and the connection point of the machine For this check that the connection point and the product share the same adaptation geometry Also check if the actu ating element coupling element is suitable It may be neces...

Page 40: ...ies caused by escaping media Ensure that the bores in the threaded pins are covered with a suitable workpiece end stop INFORMATION To be able to remove the threaded pins it may be nec essary to remove the tension bolt and ejector ring first 2 Unfasten and remove the corresponding threaded pins INFORMATION Install an adapter kit before installing the product on a standard spindle flange or on an ac...

Page 41: ...tion of the product If the adapter kit is provided in the scope of delivery or is already present the following preparatory steps are needed for installation of the product 1 Fit the adapter kit ring to the product 2 Screw in the fixing screws for the ring adapter kit then tighten them to the specified tightening torque see Screw tightening torques chapter ...

Page 42: ...the adapter kit adapter into the product and tighten it down If the spindle flange and or the drawtube adapter is included in the scope of delivery no preparatory steps are needed to install the product If the spindle flange and or the drawtube adapter is installed on the clamping device the following preparatory steps are needed to install the product 1 If necessary unscrew and remove the drawtub...

Page 43: ...ndle flange and functional unit For this slide the spindle flange and functional unit together If the functional unit can be moved in the spindle flange the clamping device can be aligned 3 Take down the functional unit from the spindle flange 7 5 3 Installation of the product on an actuating unit INFORMATION Installation removal of the product is described in the operating instructions for the ac...

Page 44: ...drawtube adapter INFORMATION Depending on the geometry of the drawtube adapter it must be installed either on the machine drawtube or in the functional unit 1 Screw the drawtube adapter into the functional unit us ing its thread or screw it to the machine drawtube and tighten it down ...

Page 45: ...pended spindle INFORMATION The positioning block on the machine spindle and the positioning bore in the spindle flange can be used for positioning 3 Fit the spindle flange on the machine spindle If neces sary position the spindle flange over the machine spin dle using its bore 4 Screw in the changing part fixing screws on the spindle flange and tighten to the specified tightening torque see Screw ...

Page 46: ...he test surface of the spindle flange ideally 0 005 mm Whenever the face run out and or the axial run out is greater than the maximum permitted value 9 Remove the spindle flange 10 Clean the locating face and the mating faces of the ma chine spindle and the spindle flange 11 If there is a burr or slight damage rub down the locating face of the spindle flange and the machine spindle gen tly with an...

Page 47: ...the mounting aid onto a vertically sus pended spindle INFORMATION The positioning block on the machine spindle and the positioning bore in the spindle flange can be used for positioning 3 Fit the spindle flange on the machine spindle If neces sary position the spindle flange over the machine spin dle using its bore 4 Screw in the spindle flange fixing screws and tighten them gently ...

Page 48: ...lange and tighten to the specified tightening torque see Screw tightening torques chapter 9 Check face run out on the test surface of the spindle flange ideally 0 005 mm Whenever the face run out is greater than the maximum per mitted value 10 Remove the spindle flange 11 Clean the locating face and the mating faces of the ma chine spindle and the spindle flange 12 If there is a burr or slight dam...

Page 49: ...g aid onto a vertically sus pended spindle 3 Move the machine drawtube to the front limit stop INFORMATION If lifting gear needs to be used rotate the spindle flange and machine spindle manually to tighten un tighten the functional unit 4 Screw the functional unit firmly home on the machine drawtube 5 Turn back the functional unit until the hole patterns on the spindle flange and functional unit a...

Page 50: ...d move the drawtube on the machine to its front limit stop see Pre paring the machine for installation chapter 7 Screw in the fixing screws on the functional unit and tighten them gently 8 Unfasten and remove any lifting gear that may have been required 9 Remove the mounting aid on a vertically suspended spindle if one was used 10 Check the face run out on the test surface of the func tional unit ...

Page 51: ...t ideally 0 01 mm Whenever the face run out is greater than the maximum per mitted value 13 Remove the functional unit 14 Clean the locating face and the mating faces of the spin dle flange and the functional unit 15 If there is a burr or slight damage rub down the locating face of the spindle flange or the functional unit gently with an oil stone 16 Reinstall the functional unit 17 Repeat the ali...

Page 52: ...ng aid onto a vertically sus pended spindle 3 Move the machine drawtube to the front limit stop INFORMATION If lifting gear needs to be used rotate the spindle flange and machine spindle manually to tighten un tighten the functional unit 4 Screw the functional unit firmly home on the machine drawtube 5 Turn back the functional unit until the hole patterns on the spindle flange and functional unit ...

Page 53: ... any lifting gear that may have been required 9 Remove the mounting aid on a vertically suspended spindle if one was used 10 Check face run out on the test surface of the functional unit ideally 0 01 mm 11 Check axial run out on the test surface of the functional unit ideally 0 01 mm Whenever the face run out and or the axial run out is greater than the maximum permitted value 12 Remove the functi...

Page 54: ...TION Before installing the clamping element install the changing part if necessary otherwise it can no longer be installed 1 As described in the Preparation of the machine for in stallation chapter prepare for the following steps 2 Move the clamping device into release position 3 Unfasten and remove the tension bolt To do this secure the ejector ring to prevent it from falling out ...

Page 55: ...ugally if tightening torque is incor rect Always tighten the tension bolt down into the product and tighten to the specified tightening torque see nomenclature 5 Screw the tension bolt into the product and tighten to the specified tightening torque see nomenclature Pay at tention to the position of the ejector ring The ejector pins must engage in the grooves on the ejector ring This must not alter...

Page 56: ...d stop can be installed in different ways If necessary in addition to these operating instruc tions you should also read and follow the operating instructions for the relevant changing parts INFORMATION To be able to install the changing part it may first be necessary to remove the clamping element 1 As described in the Preparation of the machine for in stallation chapter prepare for the following...

Page 57: ... 7 1 Installation of the variant x times with axial screw connection 1 Place the changing part onto the product 2 Screw in the changing part fixing screws on the chang ing part and tighten to the specified tightening torque see Screw tightening torques chapter ...

Page 58: ...t is in accordance with the variant with an x times axial screw connection see Installation of x times variant with axial screw connection After initial installation the changing part fixing screws remain in the clamping device 1 Place the changing part on the product so that the screw head on the changing part fixing screw fits through the bayonet opening 2 Twist the changing part until firmly ho...

Page 59: ...the functional unit fixing screws must be readily accessible 1 As described in the Preparation of the machine for in stallation chapter prepare for the following steps 2 Install the appropriate clamping element for the test specimen and changing part see Installation of clamp ing element and Installation of changing parts chap ters 3 Clamp the test specimen 4 Unfasten the fixing screws on the func...

Page 60: ...gular intervals and correct if necessary WARNING Serious injuries can be caused if the machine tool starts up accidentally Prior to commissioning close all safety doors or hoods on the machine tool WARNING Serious injuries caused by tools and items of test equipment being ejected centrifugally Prior to commissioning ensure that all tools and items of test equipment are removed from the working are...

Page 61: ...ns no particles measuring 100 microns filtered with a mesh width of 100 mi crons NOTE Damage to seals caused by using the wrong cool ant lubricants To clean the product never use a cooling lubri cant that attacks and damages the sealing ele ments installed Those installed sealing elements can be made of NBR Viton and PUR materials Never use cooling lubricants that contain ester or a polar solvent ...

Page 62: ...re every installation and or before every time the products are put into service The products used are undamaged All fixing screws are present on the products and are tightened to the correct tightening torque None of the rubber segments on the clamping elements and attachments are torn or exhibit porous areas Serrations and grooved profiles must not be excessively rounded because this would preve...

Page 63: ...Crushing injuries to hands fingers is workpiece is installed incorrectly Do not place hands fingers between workpiece and clamping device Never reach into the clamping area CAUTION Burns caused by high workpiece temperature Give preference to automatic loading Also wear the following items of personal protec tive equipment in addition to the basic equip ment 8 5 Procedure after a collision In the ...

Page 64: ...d back on 3 Open the safety door hood WARNING Eye injuries and cuts caused by failure to wear protective clothing during cleaning operation Never use compressed air to clean the product Also wear the following items of personal protec tive equipment in addition to the basic equip ment 4 Clean the product of swarf and production residue with a soft lint free cloth and apply a light coating of oil 5...

Page 65: ...ts up accidentally Set the machine tool into set up mode Remove all tools auxiliary equipment and items of test equipment immediately from the working area of the machine Remove all lifting gear from the product and from the working area of the machine WARNING Serious injuries caused by the escape of media under high pressure Shut down media delivery during installation and removal Relieve any pre...

Page 66: ...s in the working area of the machine with the potential to drop down Depending on weight use an appropriate mount ing aid for installation or installing on a vertically suspended machine spindle WARNING High level of physical strain due to the weight of the product or of its components if not trans ported properly From a weight of 10 kg use appropriate transport equipment lifting gear and lifting ...

Page 67: ...ispose of them in an environmentally responsible manner 10 3 Removal of the changing parts A Changing part variant x times axial screw connection A1 Fixing screws changing part variant x times axial screw connec tion B Changing part variant x times axial screw connection bayonet B1 Fixing screws changing part variant x times axial screw connec tion bayonet Depending on the version of changing part...

Page 68: ...ng the machine for re moval chapter prepare for the following steps 2 Move the clamping device into release position 10 3 1Removal of the variant x times with axial screw connection 1 Unfasten and remove the fixing screws on the changing part 2 Take the changing part off the product ...

Page 69: ...moval of the variant x times with axial screw connection bayonet 1 Unfasten the fixing screws on the changing body a few turns without removing them 2 Turn the changing part until the screw head on the changing part fixing screw fits through the bayonet opening ...

Page 70: ...t off the product 10 4 Removal of the clamping element A Ejector ring B Segmented clamping bushing clamping element C Tension bolt 1 As described in the Preparing the machine for re moval chapter prepare for the following steps 2 Move the clamping device into release position ...

Page 71: ...r hotline 49 7144 907 333 71 3 Unfasten and remove the tension bolt To do this secure the ejector ring and the segmented clamping bushing to prevent them from falling out 4 Take the segmented clamping bushing off the product ...

Page 72: ...on bolt being ejected centrifugally if tightening torque is incor rect Always tighten the tension bolt down into the product and tighten to the specified tightening torque see nomenclature 5 Screw the tension bolt into the product and tighten to the specified tightening torque see nomenclature ...

Page 73: ...surface face run out spindle flange b Test surface axial run out spindle flange c Test surface face run out functional unit d Test surface axial run out functional unit 1 As described in the Preparing the machine for re moval chapter prepare for the following steps 10 5 1Removal of the product from an actuating unit INFORMATION Installation removal of the product is described in the operating inst...

Page 74: ...ear limit stop 4 Unfasten and remove the fixing screws on the functional unit 5 Using the least possible force and speed move the drawtube on the machine to its front limit stop see Pre paring the machine for removal chapter INFORMATION If lifting gear needs to be used rotate the spindle flange and machine spindle manually to tighten un tighten the functional unit 6 If necessary unscrew and remove...

Page 75: ...val of the spindle flange 1 Attach any lifting gear that may be required 2 If necessary fit the mounting aid onto a vertically sus pended spindle 3 Unfasten and remove the fixing screws on the spindle flange 4 Take down the spindle flange from the machine spindle ...

Page 76: ...11 Removal 76 Order hotline 49 7144 907 333 10 5 4Removal of the drawtube adapter 1 If the drawtube adapter was mounted on the machine drawtube use its thread to unscrew and remove it from the machine drawtube ...

Page 77: ...owing sections describe the maintenance work needed to ensure optimum and fault free operation If increased levels of wear are detected during regular checks shorten the maintenance intervals to reflect the ac tual rate at which signs of wear appear Contact the manufacturer for questions relating to mainte nance work and maintenance intervals see Contact chap ter Interval Maintenance work daily Vi...

Page 78: ...pending upon which stipulation is achieved first Table 7 Maintenance table 11 3 Cleaning A Drift body A1 Fixing screws drift body A2 Screw plug on drift body A3 Threaded dowel on drift body A4 Threaded dowel on drift body B Spindle flange B1 Fixing screws on spindle flange C Adapter kit ring C1 Adapter kit fixing screws D Adapter for adapter kit E Ring E1 Ring fixing screws F Tension bolt G Ejecto...

Page 79: ...at contains ester nor a polar solvent NOTE Damage to clamping elements caused by the wrong solvent To clean the product never use a solvent that contains ester nor a polar solvent NOTE Damage to materials caused by incorrect installa tion of sealing elements Replace missing or damaged sealing elements Ensure that the sealing elements do not fall out or get damaged during installation removal and a...

Page 80: ...r soft lint free cloth and check for visible signs of damage 5 Assemble the product in accordance with the exploded drawing and lubricate during assembly see Lubricating the product chapter Pay attention to the following dur ing assembly Replace worn or damaged fixing screws Tighten all fixing screws to the specified tightening torque see nomenclature and or Screw tightening torques chapter When t...

Page 81: ...s required if heavily soiled see Cleaning chapter 11 5 Lubricating the product DANGER Serious injuries caused by workpiece being ejected centrifugally due to insufficient lubrication of the product Maximum clamping force is reduced by approxi mately 20 if lubrication is insufficient Always comply with the maintenance intervals see Maintenance schedule chapter Lubrication takes place every time the...

Page 82: ...e cause an operational malfunc tion if they come between two interference fit surfaces For this the following lubricants are recommended GP 355 universal grease see the HAINBUCH product catalogue Alternatively Lubricants Manufacturer Product designa tion Grease MicroGleit GP 355 Klüber QNB 50 Zeller Gmelin DIVINOL SD24440 Bremer Leguill RIVOLTA W A P Table 8 Selection of lubricants NOTE Malfunctio...

Page 83: ... substances Lubricants auxiliary materials and operating flu ids are governed by legislation for the processing of special category waste All disposal to be per formed by authorized waste disposal specialists Catch exchanged oils and greases in suitable containers and dispose of them in accordance with applicable local provi sions The local municipal authority or specialist waste disposal companie...

Page 84: ...ital equipment press the Emergency Stop but ton on the machine tool immediately 2 Establish the cause of the fault 3 If troubleshooting requires work to be conducted in the danger area switch the machine tool into set up mode 4 Notify the person on location of the fault immediately 5 Depending on the type of fault get it remedied by au thorized and appropriately skilled specialists INFORMATION The...

Page 85: ...uating force on drawtube too weak Check machine setting and cor rect if necessary Stroke limitation by the workpiece end stop Use an appropriate workpiece end stop Clamping force is too high Axial actuating force on drawtube too high Check machine setting and cor rect if necessary Skilled special ist Geometry devia tion on the work piece Axial run out error on the clamping device Check axial run o...

Page 86: ...ect type of clamping element Use a suitable clamping element Dirty clamping ele ment Clean the clamping element Damaged clamp ing element Replace the clamping element Dimensional differ ence between workpiece diame ter and clamping bore is too big Use clamping element with a suit able clamping diameter Table 9 Fault table 13 3 Commissioning after a fault has been remedied After the fault has been ...

Page 87: ...3 Tracking hotline Current status of your order Just call 49 7144 907 222 24 hour emergency phone line Has a system crash occurred or some other technical emer gency Our experts are there for you around the clock 49 7144 907 444 For advice or help you can contact the sales partners and service staff listed in www hainbuch com 14 2 Manufacturer certification Manufacturer certification is supplied w...

Page 88: ...MANDO G211 Annex 88 Order hotline 49 7144 907 333 ...

Page 89: ...MANDO G211 Annex Order hotline 49 7144 907 333 89 ...

Page 90: ... Hazards 16 I Installation Changing part 56 Clamping element 54 Preparation of the machine 38 Preparation of the product 39 Product 39 Installation of spindle flange 45 47 Installation safety 35 Intended use 13 K Key to symbols 7 L Layout 25 Liability 9 Limits of use 28 Lubricants 21 82 M Maintenance schedule 77 Misuse 14 O Operating conditions 24 P Packaging 33 Performance values 23 Personnel req...

Page 91: ...ew tightening torques Aluminum components 38 Metric control threads 37 Spare parts 10 Speed 24 Storage 34 Symbols on the packaging 32 T Technical data 22 Tests 62 Transport inspection 32 Transportation internal 33 Type designation 24 U Unpacking 33 Use 28 W Warranty 10 ...

Page 92: ...cations reserved HAINBUCH GMBH SPANNENDE TECHNIK Postfach 1262 71667 Marbach Erdmannhäuser Strasse 57 71672 Marbach Germany Tel 49 7144 907 0 Fax 49 7144 18826 verkauf hainbuch de www hainbuch com 24 hour emergency phone line 49 7144 907 444 ...

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