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Haefely Technology AXOS5, User Manual

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Summary of Contents for AXOS5

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Page 2: ...h this user manual and familiarize yourself with the instrument controls and some potential dangers We hope you have many productive years of operation from the AXOS 5 Compact Immunity Test System HAEFELY TEST AG Document Title User Manual AXOS 5 Compact Immunity Test System Reference No 4700787_pr4 ...

Page 3: ... 3 1 General 4 3 2 Surge 4 3 3 Burst 4 3 4 Voltage dips 5 3 5 Integrated single phase CDN 5 4 INITIAL OPERATION 6 4 1 Visual check 6 4 2 Installation 6 4 3 Earth connection 6 4 4 EUT Supply Input 6 4 5 Connection to EUT 7 4 6 V dip Input 7 5 GENERAL OPERATION 8 5 1 Front view 8 5 2 Rear view 9 5 3 SETUP menu 10 5 4 Predefined standard program 11 5 5 Icon bar 12 5 6 Test Report Data 12 ...

Page 4: ... 1 2 Transition 21 7 1 3 Properties 21 8 ELECTRICAL FAST TRANSIENT BURST 22 8 1 General information 22 8 2 BURST TEST 22 8 2 1 Output Coupling Paths 23 8 2 2 Properties 24 8 2 3 Transition 24 8 2 4 Trigger 25 8 2 5 Synchronization 25 8 2 6 Burst mode 25 9 VOLTAGE DIPS INTERRUPTS 26 9 1 General information 26 9 2 Interrupts 26 9 3 Dips 26 9 3 1 Transformer DIP 116 28 9 3 2 External transformer 29 9...

Page 5: ...on 35 12 3 Recycling 36 13 ACCESSORIES AND OPTIONS 37 13 1 AXOS5 Accessories 37 14 ADDITIONS 38 14 1 Addresses 38 14 1 1 International customer service 38 14 1 2 USA customer service 38 14 1 3 China customer service 38 14 1 4 Manufacturer 38 14 2 Glossary of terms and abbreviations 39 14 3 Reference 40 14 4 Table of figure 41 14 5 Table of table 42 15 APPENDIX 43 15 1 CE conformity 43 ...

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Page 7: ... when the AXOS 5 is operating Establish a safety barrier around the test setup Close the circuit pin 4 and pin 5 in Table 5 3 If any part of the AXOS 5 is damaged or it is possible that damage has occurred for example during transportation do not switch on the unit Before opening any units remove the mains power cord Before changing the mains fuse remove the mains power cord Fuses should only be r...

Page 8: ...symmetrical and asymmetrical data and signal lines are available as options In Figure 2 1 is the starting menu of the ASOX5 version displayed The menu is fully controlled by a touch screen Every command is entered through the touch screen By pressing the Surge EFT Burst Voltage Dips or Magnetic field an under menu gets open If purchasing an individual version for Surge includes Magnetic field EFT ...

Page 9: ...5 DIP 116 optionally IEC EN 61000 4 29 DC Voltage Dip und Interrupt AXOS 5 Table 2 1 IEC norm covered by AXOS For detailed test description of each particular norm please read IEC EN standard carefully This is the overall norm many product norm consist further tests Indeed for many products the requirements will be described more detailed in the product norm Note Product norms will be partly fulfi...

Page 10: ...age Rise Time 1 2us 30 Current Rise Time 8us 20 Voltage Duration 50us 20 Current Duration 20us 20 Polarity pos neg alternate Output Impedance 2 Ohms Phase Sync 0 359 with 1 steps or asynchronous mode Integrated Single Phase CDN 264V AC 16A 220V DC 10A Counter preselect Counter 1 1000 infinite 100000 Impulse Trigger automatic 2s 100 minutes manual external trigger input Peak Voltage Monitor BNC out...

Page 11: ...40 50 60 Hz asynchronous Mode RMS Voltage Monitor BNC Output 100 1 Display 4 Digits RMS Current Monitor BNC Output 10A V Display 4 Digits Table 3 4 Voltage dips and interrupts data 3 5 Integrated single phase CDN AXOS 5 provides an integrated single phase coupling decoupling network for Burst and Surge tests It is protected against over current by an integrated protection circuit Current limit can...

Page 12: ...tion The Earth Stud on the back panel must always be connected to a solid earth before the EUT Supply Input is connected to power source Cross section of connection must be at least 2 5mm squared 4 4 EUT Supply Input The EUT Supply Inpu on the back is the connection to the integrated single phase CDN which can be used up to 16A 264V There are three banana plugs stackable delivered with the standar...

Page 13: ...more by the residual current circuit breaker 4 5 Connection to EUT The L N and PE banana sockets on the front panel are the outputs of the integrated single phase CDN For power line testing the EUT is connected here There are three banana plugs non stackable delivered with the standard accessories set black line conductor blue neutral conductor green protection earth conductor These banana plugs s...

Page 14: ...will show 2 5V on this BNC socket 4 Urms monitor output 100 1 5 Irms monitor output 10A V Monitoring the signal of the generator when creating voltage dips or voltage interrupts Direct connection to oscilloscope 6 HI Generator output Surge Direct output 7 COM Generator output Surge Direct output Direct output of surge generator Connection to external CDN Do not connect directly any external supply...

Page 15: ...put for the voltage dips und interrupts For voltage interrupts it has to be connected via banana plug with position 2 However when using external transformer the only connection to the generator is through the V dip input 5 Link to external HAEFELY transformer DIP 116 Input for HAEFELY transformer DIP 116 for voltage dips then adjustable on 0 40 70 and 80 in reference to the U1 nominal voltage of ...

Page 16: ...e through an external signal a generator 10 GND 0 V 11 EUT Fail Input External condition e g device or PLC signal the position becomes 1 and causes an action Ignore Alarm Test Stop or test stop line off 12 GND 0 V 13 0 10V Analogue output Reserved and used for further application 14 GND 0 V 15 Trigger output When Burst Surge or Voltage dips package in use signal becomes 0 after the applied package...

Page 17: ...ormal delivery mode there is a pre calibration of the touch screen However if required please follow and press for few seconds with a pen the cross at the screen It requires five different positions Then confirming and as a control measure four different yellow dots get open Again confirming and the calibration has finished Table 5 4 Setup description After setting has been finished the Setup gets...

Page 18: ... no actual EUT Supply Input required for the connection 2 When circuit closed between PIN 5 and PIN 4 in Table 5 3 either through existing factory bridge or external circuit connection 3 When generator charging symbol gets displayed at touch screen 4 Reporting data symbol when pushing Rep Data button this icon comes up in the right upper corner of the window and the report of the test will be save...

Page 19: ...d as open circuit voltage OCV and short circuit current SCC The Surge is applied directly from the Generator to the Surge HI and COM output the waveforms are specified in the next two under captures The function graphic and the key parameter can be read in the Table 6 1 In accordance to the IEC 60060 1 the front time for the OCV is 1 2 µs 30 and the SCC is 8 µs 20 IEC 60060 1 Definitions Front tim...

Page 20: ...URGE Menu Test requirements must be achieved by the user according to the IEC 61000 4 5 norm The safety standards as written in Table 1 1 must be unconditionally fulfilled when operating the AXOS 5 In the next step the user selects either the pre compliance or the standard operation mode The Figure 6 3 and Figure 6 4 reflects either of the appliance modes As seen by pressing on each particular fun...

Page 21: ... is operating Figure 6 4 Surge pre compliance mode For instance in the standard mode after selecting the peak voltage field the Figure 6 5 opens up and the parameter can be entered In a similar way works the repetition rate and the number of surge Awareness is to give for line synchronization hence it has been described more detailed in the capture 6 3 5 Figure 6 5 Surge peak voltage After values ...

Page 22: ...hat the safety circuit has been closed between PIN 4 and PIN 5 in Table 5 3 Information about Transition Trigger and properties has to be entered independently if the test has stopped Transition and Trigger are only accessible in standard operating mode 6 3 1 Output Coupling Paths In the IEC norm 61000 4 5 it is written that every coupling phase has to be tested against each other That realizes th...

Page 23: ...AXOS 5 The alternative polarity makes possible to switch between positive and negative Alternate polarity peak voltage and phase can be selected and parameter entered It is only possible to select phase in either external synchronization or synchronization mode According to IEC 61000 4 5 alternate polarity at the EUT must be tested Significant awareness must be given in the transitions mode that T...

Page 24: ... angle can be done in a range from 0 to 359 However if no power supply is connected to the EUT input at the rear view it has to be entered Async otherwise it is impossible to get a Surge impulse of the generator In external synchronization the output with the position 8 Figure 5 2 in the rear view is in use As an external source could be used for instance a manual CDN Normal operation through the ...

Page 25: ...pre compliance mode presented The parameter can be entered by pressing the numbers For instance to change the magnet field the parameter 120 A m must be selected and then e new parameter entered Figure 7 1 Magnetic field Pre compliance mode In addition the purple bow describes the function On the top of the window it shows which Coil Antenna is selected In the standard mode Figure 7 2 the values c...

Page 26: ...d properties will be described When being in the Setup menu Figure 5 3 manual has been selected for rep data therefore a test report can be written on a USB device simply by pressing Rep Data However first connect device to USB port 7 1 1 Coil antenna When the AXOS5 has started the setup menu contains a standard predefined coil in accordance to IEC 61000 4 9 It can be up to 10 different coil facto...

Page 27: ...pplied to the coil antenna when pushing the start button Furthermore when test is proceeding the intervals for instance of the field strength gets displayed 7 1 3 Properties Position description External Pin11 on Aux External condition e g device or PLC signal the position becomes 1 and causes an action Ignore Alarm Test Stop or test stop line off Line Current Limits the current L N PE front view ...

Page 28: ...lected in the top icon bar The Figure 8 1 shows the standard menu When pressing peak voltage repetition frequency burst duration a purple bow opens up and describes visually the waveform impulse Furthermore the user can select between properties trigger manual Burst mode and direct out Detailed description is to find in the following under captures However when no further adjustment necessary the ...

Page 29: ...nd generator is charging Now the following graphic should be displayed The selected output path direct or line is flashing yellow Figure 8 4 Burst pre compliance mode charging The Burst waveform gets stopped when pushing the Stop button Afterwards test report can be saved on the USB device 8 2 1 Output Coupling Paths In Burst testing mode every line signal gets tested against GND PE In direct outp...

Page 30: ... Line on Voltage unlocked at L N PE when test has finished Sound on or off Acoustic signal when test ends Table 8 1 BURST properties description After selection has been finished the button OK must be confirmed and setting gets applied to the Burst generator 8 2 3 Transition The Figure 8 6 shows the transition menu It is possible to select independently peak voltage Repetition frequency Phase and ...

Page 31: ... main supply source it is necessary to select in the menu Synchronization and then Line Sync Adjustments of the angle can be done in a range from 0 to 359 However if no power supply is connected to the EUT supply input at the rear view it has to be entered Async otherwise it is impossible to get a Burst waveform In external synchronization the output with the position 8 Figure 5 2 in the rear view...

Page 32: ...u The entering of duration interval test time synchronization via touch screen by pressing each specific function Figure 9 3 When pushing the function name a purple bow opens up and defines the parameter in the graphic After successfully selecting the key parameter the start button can be pushed and the parameter gets applied Figure 9 1 Voltage interrupts electrical installation 9 3 Dips To create...

Page 33: ... 9 3 Voltage Dips Standard mode The Figure 9 4 represents the pre compliance mode of the voltage dips menu The purple bows define the function and show which particular parameter influenced the function All parameters can be adjusted when test is operating Figure 9 4 Voltage Dips pre compliance mode External transformer After all parameters have been adjusted and selected the start button can be p...

Page 34: ...via banana plug Once the setup is done it can be fully automatically controlled through the touch screen of the AXOS 5 when being in the menu field of the Voltage Dips Figure 9 5 Transformer DIP 116 Then V dip 0 40 70 and 80 in reference to U1 nominal Only with the DIP 116 the proportional voltage adjustment through the menu is possible The second main advantage will be reflected in the compatibil...

Page 35: ...irectly at the transformer Note No further connection of the link data cable at the rear view possible 9 3 3 Properties Position description External Pin11 on Aux External condition e g device or PLC signal the position becomes 1 and causes an action Ignore Alarm Test Stop or test stop line off Line Current Limits the current L N PE front view to the EUT Action Ignore Alarm Test stop Test stop lin...

Page 36: ...ed with OK and either the pre compliance or standard mode gets open depending what selection was previously done In addition the incremental intervals get displayed at each particular function name like for example interval 9 3 5 Trigger The trigger can be accessed either from pre compliance mode or standard mode when generator is not in use The user can select after pressing the trigger button be...

Page 37: ...5 EUT requires more than 16 A support current may EUT defect short circuit EUT EUT requires more than 16 A support current may EUT defect short circuit EUT check Inominal of EUT max support with AXOS5 16A control EUT independently short circuit might occurred External CDN necessary if higher Inominal required 1 x beep and automatic shut down at system startup any of internal supply voltages not 24...

Page 38: ...t period repetition Frequency Too many spikes per packet Decrease Burst duration Rep Frequency Increase Burst period Incompatible settings for pre compliance mode Burst mode must be set to Normal Trigger must be set to Auto Transition must be set off Incompatible settings Decrease peak voltage increase repetition rate Incompatible settings Decrease field strength increase repetition rate Incompati...

Page 39: ... TEST AG The license code for the remote GUI will accessed in the setup menu in Figure 5 3 and then in license manager After entering the license code Figure 11 1 the remote GUI section becomes enabled and it can be either operated just from the PC or parallel with the touch screen as well For communication via PC is the IP address required it is written in the communication window of the Setup me...

Page 40: ... to 8kV for surge 690VAC or 400VDC The two banana plug will be directly connected to direct or line output in the front view Figure 12 1 PDP 8000 12 1 2 Waveform SCC Surge The current transformer is necessary to verify the SCC waveform It will be connected with pos 6 and pos 7 Then the outgoing BNC output creates the connection to the oscilloscope The SCC gets displayed on the oscilloscope and can...

Page 41: ...d will be destroyed if subjected to AC DC voltage Figure 12 3 EFT Verification Kit 12 1 4 Burst verification adapter Additionally an EFT verification adapter is available for testing of every single phase L N PE front view from AXOS 5 It gets connected with the PE pin Pos 12 Figure 5 1 and every single phase L N PE Figure 5 1 The BNC output of the burst adapter is then connected to the oscilloscop...

Page 42: ...n if required be disassembled and recycled No special instructions are necessary for dismantling The instrument is constructed of metal parts mostly aluminium and synthetic materials The various component parts can be separated and recycled or disposed of in accordance with the associated local rules and regulations ...

Page 43: ...5 Symmetrical Data Control Line Decoupler 2490141 DEC 6 Symmetrical Data Control Line Decoupler 2490151 DEC 7 Asymmetrical Data Control Line Decoupler 2490161 DIP 116 Automatic Dips Transformer 16A 40 70 80 2490410 MSURGE Magnetic Field Test IEC EN 61000 4 9 2495591 VTM 15000 Isolation Test 1 2 50us up to 10kV 2499960 PDP 8000 HV differential Probe 1000 1 for Surge 2499911 CP 101 Current Probe Mod...

Page 44: ... Route 22 Brewster NY 10509 USA Telephone 845 279 3644 Fax 845 279 2467 Internet www haefelyEMC com 14 1 3 China customer service e Mail EMC Support haefely com Address Haefely Representative Office 8 1 602 Fortune Street No 67 Chaoyang Road Chaoyang District Beijing China 100025 Telephone 86 10 8578 8099 8199 8299 Fax 86 10 8578 9908 Internet www haefelyEMC com 14 1 4 Manufacturer e Mail EMC Sale...

Page 45: ...ittee EN European Norm ANSI American National Standards Institute EMC EMV Electro Magnetic Compatibility German equivalent of EMC DEC Decoupling network PCD Coupling Decoupling module Electrical circuit for transferring energy between networks with the minimum loss and that attenuates the Surge signal so that it does not cause undue interference to equipment other than the EUT STBY Standby HV DC H...

Page 46: ...urge immunity test part 4 5 edt 2 2005 11 2 IEC 61000 4 4 Testing and measurement techniques Electrical fast transient burst immunity test part 4 4 edt 2 2004 07 3 IEC 61000 4 11 Testing and measurement techniques voltage dips short interruptions and voltage variations immunity tests part 4 11 edt 2 2004 03 ...

Page 47: ...ield Standard mode 19 Figure 7 3 Magnetic field charging 20 Figure 7 4 Coil Antenna factor 20 Figure 7 5 Magnetic field transition 21 Figure 8 1 EFT BURST Standard mode 22 Figure 8 2 EFT BURST peak voltage configuration 22 Figure 8 3 EFT BURST pre compliance mode 23 Figure 8 4 Burst pre compliance mode charging 23 Figure 8 5 BURST properties 24 Figure 8 6 BURST Transition 24 Figure 8 7 BURST mode ...

Page 48: ...scription front view function 8 Table 5 2 description rear view 9 Table 5 3 AUX function description 10 Table 5 4 Setup description 11 Table 5 5 Icon bar menu 12 Table 6 1 Key parameter wave generator 13 Table 6 2 Surge properties 17 Table 7 1 Magnetic field properties 21 Table 8 1 BURST properties description 24 Table 9 1 Properties Voltage Dips Interrupts 29 Table 10 1 Error messages 31 Table 10...

Page 49: ...AXOS 5 Compact immunity test System 43 15 Appendix 15 1 CE conformity ...

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