HADEF 62/05 S Installation, Operating And Maintenance Instructions For The Installer And The User Download Page 6

 

 

 

 

 

 

5.52.420.00.01.09 

 

 

 

 

NOTICE!

 

If the units are not used as intended, safe operation is not guaranteed. 

The  operator  alone  is  responsible  for  all  personal  injury  and  damage  to  property  resulting  from  improper 
use. 

 

2.5 

Basic safety measures 

  Observe installation-, operation and maintenance instruction. 

  Take notice of caution notes at units and in the manual 

  Observe safety distances. 

  Take care for a free view on the load. 

  Only use the hoists appropriately. 

  The equipment is to be used exclusively for movement of goods. Under no circumstances my persons be 

moved. 

  Never load the devices beyond their working load limit. 

  Pay attention to the accident prevention regulations (UVV). 

  Should the hoist be used outside of Germany, please pay attention to the national regulations that apply. 

  Supporting structures and load-attached devices used in conjunction with this equipment must provide an 

adequate safety factor to handle the rated load plus the weight of the equipment. In case of doubt, consult 
a structural engineer. 

  If the equipment has not been used for a period of time, carry out visual checks of all main components 

such  as  chains,  load  hooks  etc.  and  replace  any  damaged  parts  with  new,  original  spare  parts  before 
putting the equipment back into operation! 

  Do not use a hoist that is defective, pay attention to any abnormal noise it makes during operation. 

  Stop working immediately in case of disturbances and remedy failures. 

  Any damage and faults must be reported to a responsible supervisor immediately. 

  If the unit is put into motion, any persons in the immediate vicinity must be informed by calling to them! 

  Please pay attention to the regulations for load carrying devices UVV for both positive and non-positive 

methods of attaching loads. 

 

  The  lifting tackle or the  load  must  be securely attached  to the  hook  and be seated at the bottom of the 

hook. 

  The safety catch of hooks must be closed. 

  When charged, the housing may not be in contact somewhere. 

 

  Stop lowering the load when the bottom block or the load is being set down or is prevented from being 

lowered further. 

  The loose chain end may not be charged or locked. 

  The load chain must not be twisted. 

   Twisted chains must be aligned before attaching the load. 

  The correct alignment of the chain links can be seen from the weld seams. 

  The chain links must always be aligned in one direction. 

 

 

Illustration 1 

 

  Do not bounce the load or hook against something. 

 

  Check brakes daily before commencing work. 

  The  devices are  not suitable  for continuous  operation. The  duty cycles  of the motors  (see  the  technical 

data  chapter)  as  well  as  the  remaining  life  time  of  the  equipment  in  accordance  with  FEM  group  and 
usage (see calculation of remaining safe working period) must be observed. 

 

 

   

WARNING!

 

The following is not allowed: 

  to lift another load than the nominal safe working load 

  to manipulate the sliding clutch if units are equipped with 

  The  use  of  elongated  or  damaged  chains  or  wire  ropes.  Replace  them  immediately  by  new,  original 

parts. 

  Never loop the load chain around a load nor place or pull the chain over edges. 

  Never repair damaged load hooks (e.g. by hammering), but replace them by original hooks. 

 

 

 

Summary of Contents for 62/05 S

Page 1: ...Electric Chain Hoist 62 05 stationary with suspension eye or hook S with monorail push travel trolley R with monorail hand geared trolley H with monorail electric trolley E Installation Operating and...

Page 2: ...e life 4 2 Safety 4 2 1 Warning notice and symbols 4 2 2 Duty of care of the owner 4 2 3 Requirements for the operating personnel 5 2 4 Appropriate use 5 2 5 Basic safety measures 6 3 Transport and St...

Page 3: ...ucts meet European Union requirements in particular the valided EU Machine Directive The entire company works acc to a certified quality assurance system as per ISO 9001 The production of components a...

Page 4: ...GER Failure to follow the instructions of this manual can lead to unpredictable hazards For any resulting damage or personal injury HADEF assumes no liability The unit was designed and built following...

Page 5: ...ntenance work DANGER In order to avoid severe injury please pay attention to the following when using the equipment Use protective clothes equipment Do not wear long hair hanging down open Do not wear...

Page 6: ...onsible supervisor immediately If the unit is put into motion any persons in the immediate vicinity must be informed by calling to them Please pay attention to the regulations for load carrying device...

Page 7: ...n parking position If the device is set up in a continuously humid environment with strong temperature fluctuations the correct functionings are endangered by the forming of condensation During longer...

Page 8: ...on against functional failures in case of extreme environmental impact is the regular use of the equipment If the hoist is not used very often we recommend to carry out a test run at least once a week...

Page 9: ...ff the device if phase failure occurs In addition all devices with low voltage control are equipped with thermal sensors to protect the lifting motor and end switches for lifting lowering as a standar...

Page 10: ...om the outer to the inner side X increases or from the inner to the outer side X decreases Washers 6 and rubber discs depended on type leave a distance for the load hook It is important that the load...

Page 11: ...lief cable 4 Connector plug 5 Locking clips Unscrew the locking screw 1 incl the retaining plate 2 Screw the strain relief cable 3 behind the retaining plate 2 tightly to the casing with the locking s...

Page 12: ...n 8 System start optional Illustration 9 Push button functions E Relieved push button stand still push button half pushed slow speed push button pushed completely fast speed Illustration 10 Red Emerge...

Page 13: ...ecifications in the test book During operation the nominal load of the unit must not be exceeded 9 Commissioning 9 1 General The operator of the unit is responsible for the entire system According to...

Page 14: ...ial number 9 2 5 Assignment recommendation of line cross sections and fuses Assignment of line cross sections and fuses must be done acc to VDE0100 For total motor output add all motor output data The...

Page 15: ...for lifting If desired the chain hoist can be fitted with a limit switch for lifting GTES 51 67 or GTES 51 180 It allows to adjust any switching point desired for example the limit positions of upper...

Page 16: ...service initially or when putting back into service it must be checked whether All fastening screws if existent socket pins flap socket and safety devices are tightened and secured The oil levels in t...

Page 17: ...and when the conditions for replacement are reached i e one or several dimensions in the table have been reached there is corrosion or elongation the chain must be replaced When replacing the chain al...

Page 18: ...ain Tightening torque of screws for bottom block M5 10 9 8Nm M6 10 9 15 Nm Illustration 15 2 fall version 2 1 put the chain through the bottom block more and more fix the last chain link with bolt 4 a...

Page 19: ...anchor plate 10 using a feeler gauge until nominal air gap a is reached see table 4 Unscrew the cap screws 8 from the magnetic body clockwise 5 Tighten the locking screws 6 6 Check the air gap again...

Page 20: ...These conditions have to be written down in the test book The owner user is responsible to make sure that these conditions are observed 13 2 Periodic checks Independently from the regulations of the i...

Page 21: ...or deformation the chain must be replaced 13 4 Checking the load hook Load hook X measuring distance hook mouth width Y measured length from hook no 6 H thickness of hook saddle Illustration 23 Dimen...

Page 22: ...tal influences that foster wear such as sand a dry lubricant should be used e g graphite powder When lubricating the chain s condition of wear should be checked CAUTION Do not use grease for lubricati...

Page 23: ...6 320 Renolin PG 460 Omala S4 WE 460 Glygolube 460 Degol GS 460 Glygoyle 460 Alphasyn PG 460 Kl bersynth GH 6 460 Renolit FEP2 Alvania EP2 Unirex EP2 Mobilux EP2 MULTIS EP2 Renolin B10 VG32 Tellus Oi...

Page 24: ...manufactuerer for repair Rotor is rubbing Brake does not release See problem Brake does not release Defect of capacitor only for alternating current 1 Replace the capacitor Defect of starter relay on...

Page 25: ...all operating material is disposed of in accordance with environmental regulations 17 1 Temporary decommissioning Measures are as above Also read the chapter Transport and storage 17 2 Final decommiss...

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