HADEF 62/05 S Installation, Operating And Maintenance Instructions For The Installer And The User Download Page 4

 

 

 

 

 

 

5.52.420.00.01.09 

 

1.1 

Indications to determine the used part of the theoretical usage life. 

For motor driven units. 

The  equipment  (rope  hoists,  chain  hoists,  winches  as  well  as  crane  hoisting  units)  are  classified  in  drive 
groups (duty classification) according to their intended mode of operation, running times and load collectives 
and dimensioned according to the requirements derived from these. 

They  are  thus  only  designed  for  a  limited  period  of  use  with  regard  to  the  overall  dimensioning  and 
certification.  

After the total period of use as elapsed, measures must be taken where parts are checked and exchanged 
as per indication by the manufacturer. After that a new maximum usage period is determined. See also the 
valued accident prevention regulations, 

“winches, lifting and pulling devices”. 

 

 

NOTICE!

 

Commitment 

A general overhaul may only be performed by HADEF or by a specialized company, authorized by HADEF! 

 

Safety 

 

 

2.1 

Warning notice and symbols 

Warnings and notice are shown as follows in these instructions: 

 

 

  

DANGER!

 

This means that there is a high risk that leads, if it is not avoided, to death or severe injury. 

 

  

WARNING!

 

This means that there is a risk that could lead, if it is not avoided, to death or severe injury. 

 

   

CAUTION!

 

This means that there is little risk that could lead, if it is not avoided, to slight injury or damage to 

the device or its surrounding. 

 

NOTICE!

 

Gives advice for use and other useful information. 

 

 

Danger from electricity. 

 

 

Danger from explosive area. 

 

 

2.2 

Duty of care of the owner 

   

DANGER!

 

Failure to follow the instructions of this manual can lead to unpredictable hazards. 

For any resulting damage or personal injury, HADEF assumes no liability. 

 

The unit was designed and built following a risk analysis and careful selection of the harmonized standards 
that are to be complied with, as well as other technical specifications. It therefore represents state-of-the-art 
technology and provides the highest degree of safety. 

Our  delivery  includes  the  hoist  supplied  beginning  at  its  suspension  and  ending  at  the  load  hook  and  if 
supplied  with  control,  the  control  line/hose  that  leads  to  the  hoist.  Further  operating  material,  tools,  load 
attaching devices as well as main energy supply lines must be assembled according to the valid rules and 
regulations.  For  explosion-proof  equipment,  all  these  parts  must  be  approved  for  use  in  area  prone  to 
explosion, or they must be suitable for use in area prone to explosion. The owner is responsible for this. 

However,  in  everyday  operation  this  degree  of  safety  can  only  be  achieved  if  all  measures  required  are 
taken. It falls within the duty of care of the owner/user of the devices to plan these measures and to check 
that they are being complied with. 

Complete  the  operating  and  installation  instructions  by  any  instructions  (regarding  supervision  or 
notifications)that  are  important  for  the  special  kind  of  use  of  the  equipment,  i.e.  regarding  organization  of 
work, work flow and human resources. 

In particular, the owner/user must ensure that: 

  The unit is only used appropriately. 

  The  device  is  only  operated  in  a  fault-free,  fully  functional  condition,  and  the  safety  components,  in 

particular, are checked regularly to ensure that it is functioning properly. 

Summary of Contents for 62/05 S

Page 1: ...Electric Chain Hoist 62 05 stationary with suspension eye or hook S with monorail push travel trolley R with monorail hand geared trolley H with monorail electric trolley E Installation Operating and...

Page 2: ...e life 4 2 Safety 4 2 1 Warning notice and symbols 4 2 2 Duty of care of the owner 4 2 3 Requirements for the operating personnel 5 2 4 Appropriate use 5 2 5 Basic safety measures 6 3 Transport and St...

Page 3: ...ucts meet European Union requirements in particular the valided EU Machine Directive The entire company works acc to a certified quality assurance system as per ISO 9001 The production of components a...

Page 4: ...GER Failure to follow the instructions of this manual can lead to unpredictable hazards For any resulting damage or personal injury HADEF assumes no liability The unit was designed and built following...

Page 5: ...ntenance work DANGER In order to avoid severe injury please pay attention to the following when using the equipment Use protective clothes equipment Do not wear long hair hanging down open Do not wear...

Page 6: ...onsible supervisor immediately If the unit is put into motion any persons in the immediate vicinity must be informed by calling to them Please pay attention to the regulations for load carrying device...

Page 7: ...n parking position If the device is set up in a continuously humid environment with strong temperature fluctuations the correct functionings are endangered by the forming of condensation During longer...

Page 8: ...on against functional failures in case of extreme environmental impact is the regular use of the equipment If the hoist is not used very often we recommend to carry out a test run at least once a week...

Page 9: ...ff the device if phase failure occurs In addition all devices with low voltage control are equipped with thermal sensors to protect the lifting motor and end switches for lifting lowering as a standar...

Page 10: ...om the outer to the inner side X increases or from the inner to the outer side X decreases Washers 6 and rubber discs depended on type leave a distance for the load hook It is important that the load...

Page 11: ...lief cable 4 Connector plug 5 Locking clips Unscrew the locking screw 1 incl the retaining plate 2 Screw the strain relief cable 3 behind the retaining plate 2 tightly to the casing with the locking s...

Page 12: ...n 8 System start optional Illustration 9 Push button functions E Relieved push button stand still push button half pushed slow speed push button pushed completely fast speed Illustration 10 Red Emerge...

Page 13: ...ecifications in the test book During operation the nominal load of the unit must not be exceeded 9 Commissioning 9 1 General The operator of the unit is responsible for the entire system According to...

Page 14: ...ial number 9 2 5 Assignment recommendation of line cross sections and fuses Assignment of line cross sections and fuses must be done acc to VDE0100 For total motor output add all motor output data The...

Page 15: ...for lifting If desired the chain hoist can be fitted with a limit switch for lifting GTES 51 67 or GTES 51 180 It allows to adjust any switching point desired for example the limit positions of upper...

Page 16: ...service initially or when putting back into service it must be checked whether All fastening screws if existent socket pins flap socket and safety devices are tightened and secured The oil levels in t...

Page 17: ...and when the conditions for replacement are reached i e one or several dimensions in the table have been reached there is corrosion or elongation the chain must be replaced When replacing the chain al...

Page 18: ...ain Tightening torque of screws for bottom block M5 10 9 8Nm M6 10 9 15 Nm Illustration 15 2 fall version 2 1 put the chain through the bottom block more and more fix the last chain link with bolt 4 a...

Page 19: ...anchor plate 10 using a feeler gauge until nominal air gap a is reached see table 4 Unscrew the cap screws 8 from the magnetic body clockwise 5 Tighten the locking screws 6 6 Check the air gap again...

Page 20: ...These conditions have to be written down in the test book The owner user is responsible to make sure that these conditions are observed 13 2 Periodic checks Independently from the regulations of the i...

Page 21: ...or deformation the chain must be replaced 13 4 Checking the load hook Load hook X measuring distance hook mouth width Y measured length from hook no 6 H thickness of hook saddle Illustration 23 Dimen...

Page 22: ...tal influences that foster wear such as sand a dry lubricant should be used e g graphite powder When lubricating the chain s condition of wear should be checked CAUTION Do not use grease for lubricati...

Page 23: ...6 320 Renolin PG 460 Omala S4 WE 460 Glygolube 460 Degol GS 460 Glygoyle 460 Alphasyn PG 460 Kl bersynth GH 6 460 Renolit FEP2 Alvania EP2 Unirex EP2 Mobilux EP2 MULTIS EP2 Renolin B10 VG32 Tellus Oi...

Page 24: ...manufactuerer for repair Rotor is rubbing Brake does not release See problem Brake does not release Defect of capacitor only for alternating current 1 Replace the capacitor Defect of starter relay on...

Page 25: ...all operating material is disposed of in accordance with environmental regulations 17 1 Temporary decommissioning Measures are as above Also read the chapter Transport and storage 17 2 Final decommiss...

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