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5.52.420.00.01.09 

 

 

13 

 

Operation 

 

The following, important points must be observed when operating the equipment: 

  Read the safety instructions. 

  Never load the devices beyond their working load limit. 

  When changing the motor turning direction, allow the motor to come to a standstill first. 

  The prescribed maintenance intervals must be adhered to. 

 

  Observe the duty cycle, i.e. intermittent operation S3-40% ED (as per VDE 0530) means that in a period 

of  10  minutes  the  motor  can  operate 

– no matter the height of the load – for 4 minutes.  It is therefore 

irrelevant whether the 4 minutes are continuous (i.e., in case of very high lifting heights) or are made in 
intervals. 

 

 

 

 

  The  lifting tackle or the  load  must  be securely attached  to the  hook  and be seated at the bottom of the 

hook. The safety catch must always be closed. 

 

 

 

 

 

   

DANGER!

 

In particular, use is not permitted: 

    for tearing loose fixed loads, dragging of loads as well as diagonal pulling  

   for pulling against a fixed point without additional safety and/or measuring equipment against exceeding 

the nominal load 

    in  potentially  explosive  atmospheres,  unless  the  equipment  has  been  modified  for  this  purpose  and                    

this is shown on special type plates it carries for this purpose. 

    in reactor containments 

    for transporting persons  

    for holding lifted loads 

    for scenic use 

    when persons are under suspended loads 

 

 

NOTICE!

 

The  overload  is  set  at  the  factory  according  to  the  specifications  in  the  test  book.  During  operation,  the 
nominal load of the unit must not be exceeded! 

 

Commissioning 

 

9.1 

General 

The operator of the unit is responsible for the entire system. 

According  to  the  Ordinance  on  Industrial  Safety  and  Health,  a  hazard  analysis  must  be  carried  out  by  the 
operator. 

Observe the respective national standards, regulations and directives of the responsible bodies at the place 
of operation.  

 

 

NOTICE!

 

Hoists  up  to  1000  kg  capacity  and  without  motor-driven  trolleys  of  hoisting  unit  must  be  tested  by  a 
“qualified person” before putting into operation for the first time. 
Hoists  of  1000  kg  capacity  and  up  or  with  more  than  one  motor-driven  hoist  movement;  i.e.  lifting  and 
trolley movement, must be tested by a “licensed qualified person” before putting in operation. 
An  exception  is  “hoists  ready  for  operation”  acc.  validated  national  regulations  with  EU-declaration  of 
conformity. 

Definition “qualified person” (former expert) 

A “qualified person” has learned, due to occupational training and experience and the job that the person has 
done, the skills needed to tests the material for one’s work. 

Definition “licensed qualified person” (former approved expert) 

A “licensed qualified person” has, due through special occupational training, knowledge about testing of the 
material for one’s work and knows the national accident prevention regulations and other prescriptions and 
technical regulations. This person must test the material for one’s work regularly with regard to design and 
kind of use. The license will be given to qualified person be the approved supervision authorities (ZÜS). 

 

Summary of Contents for 62/05 S

Page 1: ...Electric Chain Hoist 62 05 stationary with suspension eye or hook S with monorail push travel trolley R with monorail hand geared trolley H with monorail electric trolley E Installation Operating and...

Page 2: ...e life 4 2 Safety 4 2 1 Warning notice and symbols 4 2 2 Duty of care of the owner 4 2 3 Requirements for the operating personnel 5 2 4 Appropriate use 5 2 5 Basic safety measures 6 3 Transport and St...

Page 3: ...ucts meet European Union requirements in particular the valided EU Machine Directive The entire company works acc to a certified quality assurance system as per ISO 9001 The production of components a...

Page 4: ...GER Failure to follow the instructions of this manual can lead to unpredictable hazards For any resulting damage or personal injury HADEF assumes no liability The unit was designed and built following...

Page 5: ...ntenance work DANGER In order to avoid severe injury please pay attention to the following when using the equipment Use protective clothes equipment Do not wear long hair hanging down open Do not wear...

Page 6: ...onsible supervisor immediately If the unit is put into motion any persons in the immediate vicinity must be informed by calling to them Please pay attention to the regulations for load carrying device...

Page 7: ...n parking position If the device is set up in a continuously humid environment with strong temperature fluctuations the correct functionings are endangered by the forming of condensation During longer...

Page 8: ...on against functional failures in case of extreme environmental impact is the regular use of the equipment If the hoist is not used very often we recommend to carry out a test run at least once a week...

Page 9: ...ff the device if phase failure occurs In addition all devices with low voltage control are equipped with thermal sensors to protect the lifting motor and end switches for lifting lowering as a standar...

Page 10: ...om the outer to the inner side X increases or from the inner to the outer side X decreases Washers 6 and rubber discs depended on type leave a distance for the load hook It is important that the load...

Page 11: ...lief cable 4 Connector plug 5 Locking clips Unscrew the locking screw 1 incl the retaining plate 2 Screw the strain relief cable 3 behind the retaining plate 2 tightly to the casing with the locking s...

Page 12: ...n 8 System start optional Illustration 9 Push button functions E Relieved push button stand still push button half pushed slow speed push button pushed completely fast speed Illustration 10 Red Emerge...

Page 13: ...ecifications in the test book During operation the nominal load of the unit must not be exceeded 9 Commissioning 9 1 General The operator of the unit is responsible for the entire system According to...

Page 14: ...ial number 9 2 5 Assignment recommendation of line cross sections and fuses Assignment of line cross sections and fuses must be done acc to VDE0100 For total motor output add all motor output data The...

Page 15: ...for lifting If desired the chain hoist can be fitted with a limit switch for lifting GTES 51 67 or GTES 51 180 It allows to adjust any switching point desired for example the limit positions of upper...

Page 16: ...service initially or when putting back into service it must be checked whether All fastening screws if existent socket pins flap socket and safety devices are tightened and secured The oil levels in t...

Page 17: ...and when the conditions for replacement are reached i e one or several dimensions in the table have been reached there is corrosion or elongation the chain must be replaced When replacing the chain al...

Page 18: ...ain Tightening torque of screws for bottom block M5 10 9 8Nm M6 10 9 15 Nm Illustration 15 2 fall version 2 1 put the chain through the bottom block more and more fix the last chain link with bolt 4 a...

Page 19: ...anchor plate 10 using a feeler gauge until nominal air gap a is reached see table 4 Unscrew the cap screws 8 from the magnetic body clockwise 5 Tighten the locking screws 6 6 Check the air gap again...

Page 20: ...These conditions have to be written down in the test book The owner user is responsible to make sure that these conditions are observed 13 2 Periodic checks Independently from the regulations of the i...

Page 21: ...or deformation the chain must be replaced 13 4 Checking the load hook Load hook X measuring distance hook mouth width Y measured length from hook no 6 H thickness of hook saddle Illustration 23 Dimen...

Page 22: ...tal influences that foster wear such as sand a dry lubricant should be used e g graphite powder When lubricating the chain s condition of wear should be checked CAUTION Do not use grease for lubricati...

Page 23: ...6 320 Renolin PG 460 Omala S4 WE 460 Glygolube 460 Degol GS 460 Glygoyle 460 Alphasyn PG 460 Kl bersynth GH 6 460 Renolit FEP2 Alvania EP2 Unirex EP2 Mobilux EP2 MULTIS EP2 Renolin B10 VG32 Tellus Oi...

Page 24: ...manufactuerer for repair Rotor is rubbing Brake does not release See problem Brake does not release Defect of capacitor only for alternating current 1 Replace the capacitor Defect of starter relay on...

Page 25: ...all operating material is disposed of in accordance with environmental regulations 17 1 Temporary decommissioning Measures are as above Also read the chapter Transport and storage 17 2 Final decommiss...

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