Hach ORBISPHERE K-M1100 User Manual Download Page 105

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104

Maintenance and Troubleshooting

Note:

Use the Diagnostic view for troubleshooting. Refer to

Sensor diagnostics on page 99

Note:

If the RTC battery is running low, the date and time of the instrument are reset. Also, on startup the

instrument will automatically reboot after the initial startup is complete.

•

Alarm

- There is a severe problem causing the channel to

be out of action, and the system alarm relay to be enabled

•

Warning

- Events less critical than a system alarm (e.g.

measurement alarm)

•

Information -

For information only; no action is required

In addition to the above, if the RTC battery is running low and needs to be
changed, the icon illustrated left is displayed in the bottom right corner of the
numerical view screen.

If using a portable instrument, this icon blinks alternatively with the standard
battery icon.

Summary of Contents for ORBISPHERE K-M1100

Page 1: ...DOC024 52 93023 ORBISPHERE Model K M1100 Sensor and Model 410 Analyzer USER MANUAL 01 2021 Edition 18 ...

Page 2: ...ent 24 3 4 1 Instrument dimensions 24 3 4 2 Mounting 25 3 4 3 Connections bottom of instrument 26 3 5 Connectors assembly instructions 27 3 5 1 Cable gland wiring instructions 27 3 6 Connection to mains power supply 28 3 6 1 Power supply connection low voltage instruments 28 3 6 2 Power supply connection high voltage instruments 29 3 7 Connections to electronic boards 31 3 7 1 Electronic boards co...

Page 3: ...nge sensors only 62 8 5 High level adjustment 62 8 6 Sensor verification 62 8 7 Barometric pressure calibration 63 8 8 Calibration reports 63 Section 9 Inputs Outputs Menu 65 9 1 Configure snooze 66 9 2 View inputs outputs 66 9 3 Relays 66 9 4 Analog outputs 67 9 5 Analog output characteristics 71 Section 10 Communication Menu 75 10 1 RS 485 simple mode configuration 76 10 1 1 Data available 77 10...

Page 4: ... maintenance 101 15 2 Sensor maintenance 101 15 2 1 Equipment required 101 15 2 2 Sensor spot removal 101 15 2 3 Sensor spot replacement 102 15 3 Storage handling and transportation 103 15 4 Troubleshooting 103 15 5 List of events and alarms 105 Section 16 Accessories and Spare Parts 107 16 1 Instrument 107 16 2 Sensor 107 16 3 Insertion and sampling devices 108 16 4 K1100 kits to order KTO s 108 ...

Page 5: ...4 Table of Contents ...

Page 6: ...cking setting up or operating this instrument Pay particular attention to all warning and caution statements Failure to do so could result in serious injury to the operator or damage to the equipment To ensure the protection provided by this equipment is not impaired do not use or install this equipment in any manner other than that which is specified in this manual 1 2 1 Use of hazard information...

Page 7: ...o the person carrying out the repair It renders the warranty null and void and could compromise the correct working of the analyzer and the electrical integrity or the CE compliance of the analyzer DANGER Always remove power from the controller before performing maintenance activities WA RN IN G Potential Electrocution Hazard Always disconnect power to the instrument when making electrical connect...

Page 8: ...dicates that only individuals qualified to work with hazardous voltages should open the enclosure or remove the barrier This symbol when noted on the product indicates that the marked item can be hot and should not be touched without care This symbol when noted on the product indicates the presence of devices sensitive to electrostatic discharge and indicates that care must be taken to prevent dam...

Page 9: ...réglementation européenne directive UE 2002 96 EC les utilisateurs de matériel électrique en Europe doivent désormais retourner le matériel usé ou périmé au fabricant pour élimination sans frais pour l utilisateur Remarque Veuillez vous adresser au fabricant ou au fournisseur du matériel pour les instructions de retour du matériel usé ou périmé aux fins d élimination conforme ITALIANO Le apparecch...

Page 10: ...tlijn 2002 96 EC dienen gebruikers van elektrische apparaten voortaan hun oude of afgedankte apparatuur kosteloos voor recycling of vernietiging naar de producent terug te brengen Nota Als u apparatuur voor recycling terugbrengt moet u contact opnemen met de producent of leverancier voor instructies voor het terugbrengen van de afgedankte apparatuur voor een juiste verwerking POLSKI Sprzęt elektry...

Page 11: ...nt marked with the above symbol may not be disposed of in European public disposal systems after 12 August 2005 Hach will offer to take back free of charge to the customer any old unserviceable or redundant analyzers and systems which carry the above symbol and which were originally supplied by Hach Hach will then be responsible for the disposal of this equipment In addition Hach will offer to tak...

Page 12: ...rsion on the measurement board 4 20 mA default or 0 20 mA configuration with software 3 configurable outputs Maximum load 500 ohm Sensitivity 20µA Accuracy 0 5 between operating temperature limits Analog voltage output version on the measurement board 0 5 V output hardware option 3 configurable outputs Minimum load 10 KOhm Sensitivity 5 mV Accuracy 0 5 between operating temperature limits Measurem...

Page 13: ...r is the greater High range sensors 0 02 ppm or 3 whichever is the greater Limit of detection LOD Low range sensors 0 6 ppb High range sensors 0 015 ppm Response time 90 Low range sensors 10 seconds in gas phase 30 seconds in liquid phase High range sensors 10 seconds in gas phase 50 seconds in liquid phase Warm up time None Display resolution 0 1 ppb Calibration Low range sensors Single point cal...

Page 14: ...ce housing H x D x W 156 123 x 250 x 220 214 mm weight 3 35 kg 6 14 4 84 x 9 84 x 8 86 8 43 in weight 6 62 lbs M1100 12 mm PG 13 5 sensor 0 6 kg 1 32 lbs K1100 and M1100 28 mm sensor 0 74 kg 1 63 lbs Calibration device 0 7 kg 1 54 lbs ...

Page 15: ... such as no oxygen consumption independence from sample flow velocity no electrolyte and low maintenance Optical sensing of oxygen is based on the measurement of the red fluorescence of a dye indicator illuminated with a blue light as shown in Figure 1 The dye fluorescence is quenched by the presence of oxygen The oxygen concentration can be calculated by measuring the decay time of the fluorescen...

Page 16: ...ion of the temperature 2 4 Hardware description The instrument hardware is made of one main board and one measurement board for the measurement channel the sensor The main board includes the controls for power display the touch screen the barometric sensor the alarms and communication ports The measurement board performs measurements and executes commands from the main board It holds the Analog ou...

Page 17: ...1 2 3 4 Services X X Config instrument X X Config channel X X Measurement file X X Gas sensor 0 1 2 3 4 Calibration X X X Calibration 0 1 2 3 4 Verification X X X Gas sensor X X X Configuration X X Barometer X X Reports X X X Reports X X X Reports 0 1 2 3 4 Inputs Outputs 0 1 2 3 4 Sensor X X X Snooze X X Barometer X X View X X X Relays X X Analog outputs X X Communication 0 1 2 3 4 RS 485 X X RS ...

Page 18: ... range Water M1100 low range Beer M1100 high range Water Display resolution XXX X Storage mode Rolling buffer User offset Disabled Out of range protection Enabled Temp unit C Pressure unit bar Calibration Mode Zero calibration Hold Enabled Auto end Enabled Interferences Disabled Analog outputs Range 4 20 mA Outputs Gas measurement Extended mode Disabled Characteristics Monolinear mode Alarm relays...

Page 19: ...18 Specifications ...

Page 20: ...nnect AC power to a 5 VDC powered model WA RN IN G Potential Electrocution Hazard Always disconnect power to the instrument when making electrical connections WA RN IN G Potential Electrocution Hazard If this equipment is used outdoors or in potentially wet locations a Ground Fault Interrupt device must be used for connecting the equipment to its main power source WA RN IN G Potential Electrocutio...

Page 21: ...sible value e g 10 C if the liquid in the sample line is at 0 5 C This is critical to ensure long term stability Refer to section 7 2 on page 53 9 Set the measurement interval according to your response time needs Refer to section 7 2 on page 53 10 Enable the calibration timer and set the number of days to 180 days 6 months or according to your quality needs to ensure a regular sensor calibration ...

Page 22: ...21 Installation 3 3 Wall mount and pipe mount instruments 3 3 1 Instrument dimensions Figure 4 Wall Pipe mount instrument dimensions in millimeters ...

Page 23: ...trument angle for better screen vision and lock both side screws Figure 5 Wall mount bracket Assemble the pipe mount bracket to the U bracket using the two screws provided Attach this assembly to the pipe using two clamps not provided as shown on the left The rest of the procedure is similar to the wall mount version pictured above Slide the instrument onto the bracket Insert the 2 locking screws ...

Page 24: ...the instrument waterproof tightness make sure the seal is clean and in good condition before closing the front panel Note The type of power cable connection will vary depending on the instrument specification Figure 7 Wall and pipe mount connection panel 1 Power cable 6 External pressure sensor connection 2 USB B 4 pin connector reserved for manufacturing 7 Input Output 2 cable gland 3 Ethernet ca...

Page 25: ...24 Installation 3 4 Panel mount instrument 3 4 1 Instrument dimensions Figure 8 Panel mount instrument dimensions in millimeters ...

Page 26: ... joint pliers 4 Slide the instrument in the bracket frame The instrument should go over the four T pins Rotate the 4 fast locking screws on both sides of the front panel and slide it in 5 Rotate the 4 fast locking screws 1 4 turn twice in the lock direction as indicated on the side of the front panel This locks the instrument in place on the four T pins 6 To access the connections inside the instr...

Page 27: ...opening 3 Remove the instrument cover 4 Slip the cables through the instrument cover 5 Slip the cables through the instrument back panel cable glands 6 Connect the cables to the instrument electronic boards 7 Tighten the cable glands 8 Reinstall the instrument cover 9 Install the instrument in the panel opening Figure 11 Panel mount connection panel 1 Power cable 5 Input Output 1 cable gland 2 Eth...

Page 28: ...rip the wires about 8 mm from their ends see illustration below 3 Pass the cable through the nut the rubber gasket and the two washers 4 Pinch the shield so that its entire circumference is pressed between the two washers and pass the cable into the housing blocking the cable gland 5 Reattach and tighten the cable gland nut 6 Attach the wires to the corresponding terminal block connections WAR NI ...

Page 29: ...nection to the mains power supply is with a 7 pin BINDER connector supplied Note The connectors are grooved to avoid an incorrect fitting to the instrument Connect the power cable to the connector as follows Figure 12 BINDER connector Pin Connections 1 Power 10 30 VDC 2 Ground 3 Ground 4 Ground 5 Not used 6 Power 10 30 VDC 7 Power 10 30 VDC 8 Earth ...

Page 30: ...tight If no power cable was ordered with the equipment a mains power plug must be connected to the supplied female connector as described in the following procedure User supplied power cable specifications 3 wire live neutral and earth cable ø 7mm 9 5mm wire selection mm2 AWG18 2 5mm2 AWG14 Prepare the user supplied power cable as follows Strip off 23 mm 0 9 ins of shielding from the power cable C...

Page 31: ...e wires live neutral and earth to the connector 4 as follows 4 Slide the cable clamp 3 back onto the connector 4 and tighten the screws on the clamp to secure the cable 5 Screw the two parts 4 and 2 back together 6 Secure the power cable by screwing the end plug 1 back in place 7 The female connector can now be plugged directly into the instrument power connector The two connectors are grooved to ...

Page 32: ... E Potential Instrument Damage Delicate internal electronic components can be damaged by static electricity resulting in degraded performance or eventual failure Figure 13 Main board Figure 14 Connector P8 Figure 15 Connector P3 Connector P8 1 RS 485 signal A 2 RS 485 signal B 3 PROFIBUS DP GND 4 PROFIBUS DP 5 V 5 PROFIBUS DP signal 6 PROFIBUS DP signal 7 PROFIBUS DP signal RTS 8 Not used 9 Not us...

Page 33: ...2 Note It is recommended to use this functionality in order to extend the sensor lifetime for installations with a CIP process that can damage the spot 10 Not used 11 Not used 12 Digital GND 13 to 16 Not used Figure 18 Output relays The three output relays are located on the measurement board They can be individually configured to Normally Open NO or to Normally Closed NC by physically moving the ...

Page 34: ...not all the above conditions can be met If this is the case or you have any concerns please consult your Hach representative to appraise the situation and define the best applicable solution 3 9 2 Recommended sample flow rate For optimal response time the recommended sample flow rate for both the K1100 and M1100 sensors is 150 mL min Control the flow with the outlet valve on the flow meter number ...

Page 35: ... or 2 When welding the socket to the pipe check that setback between the pipe s inner diameter and the sensor tip does not exceed 4 mm see diagram Note Be sure to remove the two O rings from the socket before welding and leave the sensor s stainless steel cap screwed on during welding to prevent thread distortion Recommendation To facilitate sensor removal and installation we suggest installing th...

Page 36: ...e available for use with the M1100 sensor but require that the sample flow be turned off prior to insertion or removal of the sensor These are the ORBISPHERE 33095 housing for use with the M1100 S00 sensor and the ORBISPHERE 33096 housing for use with the M1100 S10 sensor Sensor insertion is made by inserting the sensor into the housing and tightening the retaining collar until it stops Removal is...

Page 37: ... Refer to Figure 7 on page 23 for the wall and pipe mount instruments and Figure 11 on page 26 for panel instruments 3 10 Calibration devices 3 10 1 Portable calibration device The portable calibration device part number 33088 illustrated above is ideal for calibrating the sensor close to its location in the sample For calibrating a M1100 S10 sensor insert the supplied adapter number 1 in Figure 2...

Page 38: ...number 3 in Figure 24 a few turns slide the bottle out of the black plastic holder and unscrew the bottle from the pressure reducer Follow this same procedure in reverse order to install a new bottle 3 10 2 ORBISPHERE flow chambers Note This is the recommended option for the K1100 sensors The ORBISPHERE flow chambers are used to draw the calibration sample past the sensor They connect to 6 mm or s...

Page 39: ...38 Installation ...

Page 40: ...er friendly the interface software is Windows CE based providing easy selection through menus Touching some items on the display calls a related function similar to a shortcut 4 2 1 Function keys on the header bar Figure 25 Numeric view All the measurement configuration calibration and standard service routines can be called by pressing buttons and menu bars on screen Measurement display shows one...

Page 41: ...tions the recording of measurement stops Rolling buffer When the buffer is full the latest measurement set replaces the oldest one first in first out normal top snooze bottom In the event of an alarm the snooze button stops the instrument buzzer and returns all the relays in the instrument to their normal state during the snooze time The icon indicates if the alarms is on snooze or not This snooze...

Page 42: ...menu button is pressed again the menu returns to its previous state tree structure is saved Help topics concerning current menu Figure 27 Rolling list example For convenience selection through a possible large list of items has been designed with a rolling list like in this example Use the up and down arrow to navigate or select directly one item and press OK Figure 28 Virtual editing keyboard Whe...

Page 43: ...ification window The user identification and password must be entered to access functionalities authorized by the security level of the given user 5 levels available refer to User management on page 92 For security when the session inactivity delay period has expired adjustable refer to Configure security on page 92 the user is logged off automatically Figure 30 Warnings At various stages a warnin...

Page 44: ...n menu structure This is the structure of the main menu which is used to control every functionality of the instrument These submenus are detailed in the following sections of this Operator Manual Figure 31 Main menu structure ...

Page 45: ...44 User Interface ...

Page 46: ...the default login credentials and add users and user access rights 1 Push OK when the message to change the default login credentials shows on the display 2 Push the padlock icon on the header bar of the top of the display for more than 2 seconds to unlock the touch screen The login window shows on the display 3 Enter the default user login credentials 1007 for the ID and 1234 for the password Pus...

Page 47: ...ry code shows on the login window The supplied login credentials expire in one day Make sure to change the login credential with known values Figure 32 Recovery code 5 Push on the row of the default user The user modification window shows 6 Change the Name ID Password and security level values Push OK to save the values 7 Complete the table with the necessary users or push OK to leave ...

Page 48: ...47 Section 6 View Menu Figure 33 View menu ...

Page 49: ...ave The 410 statistics window gives some useful information The statistics are calculated from the data in the measurement file The values are updated each time a new value is added to this file Therefore the changes made in the configuration window are considered only once a new value is added Cp process capability Cp is an index used to assess the width of the process spread in comparison to the...

Page 50: ...ature Display mini graph yes no Display time base yes no Upper bound Adjust graph upper limit Lower bound Adjust graph lower limit Time base Adjust graph time span Grid button Set up the graph to display the x or y axes the grid or the thresholds Auto Scale update Automatically set the graph upper and lower bounds to best fit the actual values displayed Clean button Clear the slope displayed The s...

Page 51: ...50 View Menu ...

Page 52: ...51 Section 7 Measurement Menu Figure 36 Measurement menu ...

Page 53: ...or online process Sample mode for lab sample analysis portable instruments only Selection of units for pressure and temperature Sample mode measurements When the numeric view is selected the normal measurement window is displayed Press the function key on the header bar to initiate the sample measurement The text In progress and the measurement value are displayed sequentially The measurement proc...

Page 54: ...ld be used for minor measurement adjustments only and not as an alternative to a sensor calibration Make sure your sensor has been correctly calibrated before applying this feature Offset enabled Check this box to enable the user measurement offset option If checked enter an offset value or a target value Offset value Enter an offset value to manually adjust increase or decrease the current measur...

Page 55: ...at the alarm levels Set this to a minimum but enough to eliminate flickering As an example if the High Alarm is set to 40 units and the Hysteresis is set to 10 then the High Alarm is activated once the measurement reaches 40 units but only deactivated once the measurement drops below 36 units With the Low Alarm the opposite is true in that if the Low Alarm is set to 20 units and the Hysteresis set...

Page 56: ...ns are disabled by default Select Chlorinity Salt or disabled For chlorinity or salt it is required to enter the actual concentration in sample Sample configuration TPO enable portable instruments in Sample mode measurement only Identify if TPO calculation is required TPA enable portable instruments in Sample mode measurement only Identify if TPA calculation is required If TPA is enabled enter the...

Page 57: ...he gas concentration is smaller than the parameter entered in Variation Time The stop criteria is met when the elapsed time reaches the Max time parameter Note The number of samples taken into account to compute the Variation can be adjusted using the parameter Depth The parameter Max time is the maximum time allowed to reach the target If Time is not the type of stop criteria then when this delay...

Page 58: ...a file erases the previous one This field is only available if the Auto save in flash box is checked Save in flash now Press this button to store measurement data in flash non volatile memory immediately After pressing this button press OK to initiate the process A warning screen appears informing you that the operation can take up to 30 seconds Press Yes to continue with the process or No to abor...

Page 59: ...58 Measurement Menu ...

Page 60: ...l has been set up You must also ensure that you have the correct access rights to access the calibration menu It is recommended to calibrate the sensor every 6 months for beverage applications with multiple CIP The temperature sensor is factory calibrated and can only be changed by a Hach representative Figure 38 Calibration menu ...

Page 61: ...ration parameters Ensure the parameters are set up as follows Auto calibration This option is not available for the K1100 and M1100 sensors Manual calibration Auto End On by default Hold during calibration or verification On by default Interferences enabled during cal Ensure this is disabled by unchecking the box Zero calibration bottle Ensure this is disabled by unchecking the box as it is not re...

Page 62: ...ters button is pressed on the main configuration screen you can view or change the existing values or restore the default values It is highly recommended to leave these parameters at their default values and not change them These values apply to manual calibrations with the Auto End parameter set Start period is the minimum time period that must elapse before measurements are considered valid Numb...

Page 63: ...lso fails then refer to your Hach representative for advice Note If the Auto End parameter is set refer to Calibration configuration on page 61 then the calibration will be deemed successful when the parameters defined in Stop parameters are met You will then be asked to confirm the calibration If you have not accepted or cancelled the calibration after an elapsed time of 10 minutes then the proce...

Page 64: ...tric value in the lower box and Validate the new setting On completion a calibration report is created Calibration reports Once a calibration is completed for a gas or pressure sensor the calibration report is updated with the new details The calibration report contains data for the last 10 calibrations For full details on the data displayed for all the different type of calibration reports refer ...

Page 65: ...64 Calibration Menu ...

Page 66: ...65 Section 9 Inputs Outputs Menu Figure 39 Inputs Outputs menu ...

Page 67: ...veral standard events or a combination of events custom The relays output can be used to turn on a beacon horn or PLC Refer to Connections to electronic boards on page 31 Note Relays can be set to Normally Open NO or Normally Closed NC by changing the jumper positions on the measurement board Refer to Measurement alarm relays on page 32 Select a standard event in the rolling list If Custom event h...

Page 68: ...67 Inputs Outputs Menu 9 4 Analog outputs Figure 40 Analog outputs menu ...

Page 69: ...de For some events sensor out purge failure etc the actual measurement is not significant but the PLC needs to know how the analog output behaves in these cases Two Event indication modes are available Standard mode default Extended mode Standard event indication Refer to Table 1 Standard event indication below Extended event indication The Extended event indication mode is only available when the...

Page 70: ...t characteristic is set to None Configure the events that should be signaled at the corresponding current shown in the right column Only one event signal at a time can be sent via the current output As there is a possibility to have several events at the same time an order of priority must be set This order has been set by default but it can be modified to suit particular needs and conditions Touc...

Page 71: ...as read on the amperometer before pressing the Continue button Calibration of the selected analog output channel is completed Direct test Test to check the calibration of the analog outputs A precision amperometer connected at the analog output connection point is required Select a value 4 12 20 mA available for each channel and compare this value 0 02 mA with what the amperometer shows A calibrat...

Page 72: ... signal locked at 20 mA Settings must be made in balancing these aspects Settings For the output set ML and MH in the current measuring unit e g C for a temperature output When a compound unit is selected the smallest unit will be used e g ppb for a ppm ppb compound unit These points should be set keeping in balance the following conditions see illustration above The smaller is Range 1 the better ...

Page 73: ...e actual conditions As before the downside is that any measure below or over the Range 1 2 and 3 will have the same signal locked at 4 mA and 20 mA respectively but Range 1 2 and 3 should cover a larger range than in the Linear mode Settings must made in balancing these aspects Settings For each output set MLL ML MH and MHH in the current measuring unit e g C for a temperature output When a compou...

Page 74: ...AOL I 0 M MLL ML MLL I AOL R ML MLL 20 AOL 1010 2 AOH I AOL M ML MH ML I AOL AOH AOL R MH ML 20 AOH AOL 1010 3 20 I AOH M MH MHH MH I AOH 20 AOH R MHH MH 20 20 AOH 1010 Analog output characteristics continued None This is the default value Setting the analog output to None means that the output value will always be zero and importantly ensures that no current is emitted on that output so reducing ...

Page 75: ...74 Inputs Outputs Menu ...

Page 76: ...onnected to a RS 485 bus single twisted pair Optionally it can be connected to a fieldbus module gateway The RS 485 menu allows to select between RS485 simple or Profibus DP communication protocol depending on application Click on the text box to select either the RS 485 simple or the PROFIBUS DP communication protocol ...

Page 77: ...data are sent These additional data can be useful for diagnostic purpose Note In case of problem verify first that jumper J3 is not installed on the mother board default configuration Send data This dialog box is used to send text files to an external device The possible files are the following Calibration reports User actions log file Instrument configuration Measurements stored in the instrument...

Page 78: ... not described here Refer to List of events and alarms on page 105 Example of one measurement CH1 697 176 ppb 20 1 C 0 982 bar C00 2 If the option Mode expert is chosen the following message is sent with Phase shift The fluorescence phase shift in Partial pressure The partial pressure in bar Time The time of the measurement Format hh mm ss Index This is the index of the last measurement This numbe...

Page 79: ...m 05 02 16 20 38 Operator jp Operator ID 3 Previous barometric pressure 0 956 bar New Barometric pressure 0 976 bar Calibration offset 3 73 kPa Interfering gas calibration report example Calibration report nb 1 Date yy mm dd hh mm 05 02 17 20 03 Operator jp Operator ID 3 Calibration Coefficient 366 127661 Chlorinity Salinity 19 000000 g l Ratio with last calibration 99 990075 of ideal current 111 ...

Page 80: ...1 5 2 17 21 15 37 74 95 20 1 03000000 1 005 0 000 26 54 22 5 35 0 2246 Configuration report example GENERAL CONFIGURATION Measurement mode Continuous mode Pressure unit bar Temperature unit C Storage mode Rolling buffer Storage RAM time 10 s Storage FLASH time 3600 s Autosave in FLASH Disabled Channel 1 Sensor M1100 L Medium Liquid Gas unit ppm ppb Liquid Beer Resolution displayed 1 Thermal alarm ...

Page 81: ...File Properties Configure 3 Configure the parameters Baud rate Parity Nb of stop bits Byte size Menu File Properties Configure Use the same parameters for the instrument and the PC 4 Configure the Font Courier 10 Menu View Font 5 Connect Hyperterminal Menu Call Call 6 Save the data received in the file of your choice Menu Transfer Capture Text Start On the instrument 1 Use the menu Communication R...

Page 82: ...15 1 Install the PROFIBUS DP module and the jumper J3 on the main board location highlighted in the illustration below 2 Select the menu Configuration RS 485 and choose PROFIBUS DP as the protocol 3 Select the menu Configuration PROFIBUS DP choose the slave address and restart the instrument WAR NI NG Potential Electrocution Hazard Always disconnect power to the instrument when making electrical c...

Page 83: ...ndards The field types Byte and Double Word are unsigned Measurements Measurements are formatted in the Profibus Input Buffer as follows Name Type Size Offset Barometric pressure Input float 32 bits 0 Barometric pressure unit Input byte 8 bits 4 Channel 1 gas concentration Input float 32 bits 5 Channel 1 gas unit Input byte 8 bits 9 Channel 1 temperature Input float 32 bits 10 Channel 1 temperatur...

Page 84: ... value not updated 0x80000000 bit mask Gas Unit Value Temperature Unit Value Barometric Pressure Unit Value bar 0 K 0 bar 0 mbar 1 C 1 mbar 1 Pa 2 F 2 psia 2 kPa 3 atm 3 hPa 4 Pa 4 psia 5 kPa 5 atm 6 hPa 6 mbar bar 9 Pa KPa 10 Vbar 12 ppm Vbar 13 Vext 14 ppm Vext 15 ppm Vbar Vbar 16 ppm Vext Vext 17 ppm 18 ppb 19 g l 20 mg l 21 µg l 22 O2 23 Air 24 Note For the field Event refer to the column Bit ...

Page 85: ... Output byte 8 bits 4 Output command data byte 4 OCD4 Output byte 8 bits 5 Name Type Size Offset Input command toggle ICT Input byte 8 bits 28 Input command status ICS Input byte 8 bits 29 Input command data byte 1 ICD1 Input byte 8 bits 30 Input command data byte 2 ICD2 Input byte 8 bits 31 Input command data byte 3 ICD3 Input byte 8 bits 32 Input command data byte 4 ICD4 Input byte 8 bits 33 Nam...

Page 86: ...t used Name Value Comment ICT 1 2 ICS 0 3 0 OK 1 Unknown command ID 2 Invalid parameter e g invalid channel no 3 Execution failure ICD1 Not used ICD2 Not used ICD3 Not used ICD4 Not used Name Value Comment OCT 1 2 OCI 3 Command ID OCD1 0 Channel number 0 Channel 1 OCD2 0 1 Status 0 Channel enabled 1 Channel on hold OCD3 Not used OCD4 Not used Name Value Comment ICT 1 2 ICS 0 3 0 OK 1 Unknown comma...

Page 87: ...ctor P3 Refer to Main board connections on page 31 The network must have a DHCP server installed Check the Enable server box to enable the web server communication link Enter the Server name for the instrument This is free format text and should typically be used to identify the instrument Check the Enable security box if you require a password to be entered on the PC to access the web page If any...

Page 88: ... options Note If TPO or TPA calculations have been enabled then this data is accessible from an additional option in the above screen entitled TPO TPA Measurements stored Click on any of these options and the data will be displayed on the PC screen The following shows an example of the screen when selecting the Current Measurement option ...

Page 89: ...er connection Report configuration Calibration Choose the channel s for which calibration reports are required Choose to print the last report or all reports for the selected channel s User actions Define the date and time criteria for which user action logs are required Configuration Choose the channel s for which instrument configuration details are required Measurements Choose the channel s for...

Page 90: ...vailable Indicates that no printer has been detected Check that the printer is connected to the USB A port and is powered on Paper out Indicates that the printer is out of paper In cyclic mode it is necessary to activate cyclic printing after reloading paper in the printer In other modes printing can be restarted directly Unknown error An unidentified error has been detected that prevents printing...

Page 91: ...90 Communication Menu ...

Page 92: ...ttributed to his ID by the Manager Refer to Security level table on page 16 At startup all menus are locked and a valid ID and password combination is required to get access beyond the standard measurement view Refer to Section 5 Start up on page 45 Note If the instrument security is enabled and the login credentials are not known contact Hach Service support with the recovery code to get the logi...

Page 93: ...ar all user actions log file Confirm to clear the log file This functionality is aimed at clearing demo or test logs for example The log file is a rolling buffer recording the past 100 actions User management This window shows the list of registered users for the instrument They are listed by name ID password and access level Note The User password must be at least 4 characters long Pressing on an...

Page 94: ...93 Section 12 Products Menu Figure 43 Products menu ...

Page 95: ... on page 84 for detailed information Select the product 0 99 to be analyzed or use the Next and Previous buttons to scroll sequentially through the existing product list Alternatively use the Search facility to search for a product Enter a full or partial search criteria If only one match is found this product is automatically selected If a number of products match the search criteria then a list ...

Page 96: ...to re enter all the parameters when using the instrument for a different application Save Define the index 1 9 to save the current configuration Use the Next and Previous buttons to scroll sequentially through existing configurations to overwrite an existing configuration or save as a new one Enter a name to define the current configuration Enter any comments to associate with this configuration S...

Page 97: ...96 Global Configuration Menu ...

Page 98: ...97 Section 14 Services Menu Figure 45 Services menu part 1 ...

Page 99: ...98 Services Menu Figure 46 Services menu part 2 ...

Page 100: ...nce For more information on this please refer to the manual delivered with the sensor Sensor Select either General or Zero diagnostic from the menu General will display values for the measurements in the sample while Zero is used to display values when the gas concentration is at zero e g during a zero calibration using pure nitrogen as the calibration medium The screen layouts are identical for b...

Page 101: ...sound type can also be adjusted Press the Test button to test the adjustment made Press again to stop Boards info Main board info For reference this display gives information on the instrument model software version and instrument ID Measurement board info For reference this display gives information on the sensor measurement board hardware and software Pressing the Analog outputs corr button disp...

Page 102: ...the K1100 M1100 LDO spot is 2 years prior to first use 15 2 1 Equipment required 15 2 2 Sensor spot removal CAUTION Personal Injury Hazard Any instrument maintenance should be carried out by a qualified Hach Service Technician Please contact your local representative should you feel any maintenance or instrument adjustments are required A replacement sensor spot No 1 and O ring No 3 supplied with ...

Page 103: ...cratching or damaging the sensor spot the black surface on the sensor head during this process 1 Push the maintenance tool square sides upmost as far down as possible over the new sensor spot Continue to push down on the tool and turn gently until the square sides of the tool and the square slots of the sensor spot engage The tool should then drop into position 2 Make sure the sensor collar is as ...

Page 104: ...r tissue Always clean the instrument before storage Pay attention not to scratch the surface of the display to retain good clarity over time 15 4 Troubleshooting The possible events along with the text message displayed on the instrument numeric view screen the reason for the event and its criticality are listed in Table 4 on page 105 An event is something which affects the measurement In the nume...

Page 105: ...arm There is a severe problem causing the channel to be out of action and the system alarm relay to be enabled Warning Events less critical than a system alarm e g measurement alarm Information For information only no action is required In addition to the above if the RTC battery is running low and needs to be changed the icon illustrated left is displayed in the bottom right corner of the numeric...

Page 106: ...ibration of the sensor is required 0x00000100 Service required The sensor requires a service 0x00000200 Hold The measurement is frozen 0x00400000 Out of range Measurement is greater than the specified range of the sensor 5000 ppb for low range sensors or 40 ppm for high range sensors 0x02000000 Low level zero calibration gas The level of zero calibration gas is very low 0x04000000 Alarm Channel di...

Page 107: ...106 Maintenance and Troubleshooting ...

Page 108: ...r 410 51x controller UK LZP273 Thermal printer paper 4 rolls Part No Description K1100 S00 Luminescent oxygen sensor for on line water applications low range 0 2000 ppb 28mm ORBISPHERE fitting M1100 S00 Luminescent oxygen sensor for in line applications low range 0 2000 ppb 28mm ORBISPHERE fitting M1100 S10 Luminescent oxygen sensor for in line applications low range 0 2000 ppb 12mm PG 13 5 fittin...

Page 109: ...P1125 Kit contains K1100 S00 sensor 410 K P1C10000 instrument 5m cable DGKK1100 P2021 Kit contains K1100 S00 sensor 410 K P2C00000 instrument 10m cable DGKK1100 P2023 Kit contains K1100 S00 sensor 410 K P2C00000 instrument 3m cable DGKK1100 P2025 Kit contains K1100 S00 sensor 410 K P2C00000 instrument 5m cable DGKK1100 P2121 Kit contains K1100 S00 sensor 410 K P2C10000 instrument 10m cable DGKK110...

Page 110: ...P1C10000 instrument 3m cable DGKM1100 P1125 Kit contains M1100 S00 sensor 410 M P1C10000 instrument 5m cable DGKM1100 P2011 Kit contains M1100 S10 sensor 410 M P2C00000 instrument 10m cable DGKM1100 P2013 Kit contains M1100 S10 sensor 410 M P2C00000 instrument 3m cable DGKM1100 P2015 Kit contains M1100 S10 sensor 410 M P2C00000 instrument 5m cable DGKM1100 P2021 Kit contains M1100 S00 sensor 410 M...

Page 111: ...ns M1100 S10H sensor 410 M W1C00000 instrument 3m cable DGKM110H W1023 Kit contains M1100 S00H sensor 410 M W1C00000 instrument 3m cable DGKM110H W1113 Kit contains M1100 S10H sensor 410 M W1C10000 instrument 3m cable DGKM110H W1123 Kit contains M1100 S00H sensor 410 M W1C10000 instrument 3m cable DGKM110H W2013 Kit contains M1100 S10H sensor 410 M W2C00000 instrument 3m cable DGKM110H W2023 Kit c...

Page 112: ... following matrix 410 Model number matrix Example 410 K W1C00000 Analyzer model 410 Measuring oxygen with a K1100 sensor Wall mounted 100 240 VAC 0 4 20 mA analog output RS 485 Standard software English French German Italian Spanish Russian Japanese Chinese K K1100 oxygen sensor M M1100 oxygen sensor W Wall P Panel 1 100 240 VAC 2 10 30 VDC C 0 4 20 mA 0 RS 485 1 PROFIBUS DP RS 485 0 Standard K Ko...

Page 113: ...112 Accessories and Spare Parts ...

Page 114: ... referenced Vext 10 000 psia pound per square inch absolute V V volume per volume ratio Terms Meaning Absolute pressure This is the total pressure in a system i e relative pressure plus atmospheric pressure Accuracy of measurement The closeness of agreement between the result of a measurement and a true value of the measurand Analog output A current signal that is a continuous function of the meas...

Page 115: ...low control software flow control and parity check Maximum transmission distance is up to 15 meters at a max 20 000 bps A converter is required to interface RS 232 with RS 422 or RS 485 RS 422 RS 422 is intended for point to point communications It provides much longer transmission distance but less signal line compares to RS 232 RS 422 adopts differential transmission technology and thus provides...

Page 116: ...rders hach com www hach com HACH LANGE GMBH Willstätterstraße 11 D 40549 Düsseldorf Germany Tel 49 0 2 11 52 88 320 Fax 49 0 2 11 52 88 210 info de hach com www de hach com HACH LANGE Sàrl 6 route de Compois 1222 Vésenaz SWITZERLAND Tel 41 22 594 6400 Fax 41 22 594 6499 Hach Company Hach Lange GmbH 2009 2017 2021 All rights reserved ...

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