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 Auto Mode 

 

 

 

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The auto mode is optional, it is configurable in the setup 
menu  that  is  activated  by  pressing  for  2  seconds  the 
mode  key  (auto  mode    on  /  off).  The  auto  mode  is 
identical to normal mode except that the user enters the 
yield strength of steel.  

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The Ys may be experienced in using a durometer such as 
Gysteel 

Vision.  

Re: 

1-10 

corresponds 

to 

mild 

steels.  

Re:  11-18  corresponds  to  HSS  steel  /  VHSS.  
Re: 

19-35 

corresponds 

to 

steels 

UHSS.  

Re: 

36-99 

corresponds 

to 

boron 

steels.  

 

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The thickness of the sheets to be welded, to choose from 
0.6, 0.8, 1.0, 1.2, 1.5, 1.8, 2.0, 2.5, 3.0. 

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The arm used. 

 
Pressing  the  up  and  down  key  (in  the  circle)  allows  to 
navigate  from  one  parameter  to  the  next  (thickness,  yield 
strength  of  steel,  arm  used).  Each  parameter  can  be 
adjusted by pressing the + and – keys (in the circle). 
 
Button  A  on  the  clamp  allows  to  remotely  change  the 
thickness of the sheets to be welded. 
 
Button B on the clamp allows to make a welding spot using 
the selected parameters. 

 
MANUAL Mode 

 

 

 
This  mode  allows  the  user  to  manually  select  the  welding 
parameters, following instructions from a manufacturer for 
example.  The  settings  proposed  by  default  in  the  manual 
mode correspond to the settings automatically selected  by 
the standard mode (thickness and type of sheet, electrode 
force, arm). 

When  entering  this  mode,  the  parameter  selected  by 
default is the welding current.  
The parameters can be adjusted using the + and – keys (in 
the  circle).  The  up  and  down  keys  allow  to  navigate  from 
one parameter to the next : 
-    Welding  current  (2000  to  13000  A,  by  steps  of  100  A). 
Display is in kA (thousand amps). 
-    Welding  time  (from  100  to  850  ms,  by  steps  of  10ms). 
Display in milliseconds. 
-    Electrode  force  (from  100  to  550  daN,  by  steps  of  5 
daN). Display in decaNewtons. 
-  arm used on the clamp (arm number and length). 
 
If  the  input  air  pressure  is  too  low  to  reach  the  requested 
electrode  force,  the  machine  will  beep  and  display,  before 
the  welding  spot,  the  following  error  message  “Pressure 
too  low”.  Pressing  again  on  the  button  allows  to  force  the 
execution of the welding spot, which will be performed with 
the air pressure available. 
 
If the welding current measured during the spot is 6% less 
than the setting, the machine will display, when the spot is 
completed,  an  error  message  “Current  too  low”,  warning 
that the welding spot should be checked. 
 
In  any  case,  a  message  is  displayed  at  the  end  of  the 
welding  spot  showing  the  measured  welding  current  and 
electrode  force.  This  message  is  displayed  on  the  screen 
until  a  key  is  pressed  on  the  control  panel,  or  until  a  new 
welding spot is performed, by pressing the B button on the 
clamp. 

Pressing  during  2  seconds  the 

  key  allows  to  come 

back to the “normal” mode. 
 

Clamp adjustment 

 

 

 

The key 

 allows to switch from one tool to the next, 

and  also  allows  to  enter  the  clamp  adjustment  mode.  The 
clamp  adjustment  mode  allows  to  close  the  clamp  and 
apply  the  selected  electrode  force,  without  delivery  of  any 
current. The clamp remains closed as long as the button on 
the  clamp  is  pressed.  This  mode  allows  to  check  the 
alignment of the electrodes and the good positioning of the 
caps. 
 

Pressing  during  2  seconds  the 

  key  allows  to  come 

back to the “normal” mode. 

Summary of Contents for GYSPOT INVERTER BP.CX

Page 1: ...programs 13 SD memory card 16 GYSPOT software 17 Use of the single sided gun 19 Use of the pneumatic clamps 20 5 PRECAUTIONS and SERVICING 21 User training 21 Preparation of the parts to assemble 21...

Page 2: ...thout any protection or with wet clothes 4 Avoid being in contact with the welding part 5 Do not make any spot welding operations in very wet areas or on a wet floor 6 Do not weld with worn out cables...

Page 3: ...cation of the norm EN 60204 1 Exposure of workers to electromagnetic fields directive 2004 40 EC dated April 29th 2004 2 DESCRIPTION OF THE MACHINE BP Front panel SD Card Reader Display board for comm...

Page 4: ...e a conductor size of 10mm If you use an electrical extension cord use a 6mm conductor size 10mm if electrical line extension cord total length is superior to 10m Connect a 3 phase earth plug minimum...

Page 5: ...e left hand side of the clamp Earth cable BP LX BP LC BP LCX Assemble the copper plate on the extremity of the earth cable Air connector Assemble the air connector on the air filter Filling of the coo...

Page 6: ...milies coated steel HTS steel UHTS steel BORON steel This setting can be adjusted using the and keys in the circle position 5 Arm used When a clamp is used either C or X the user should specify here t...

Page 7: ...pressing the B button on the clamp MULTISHEET Mode This mode allows to precisely specify the thickness and type of each sheet of an assembly of 2 or 3 sheets Using the up and down keys in the circle a...

Page 8: ...eter to the next Welding current 2000 to 13000 A by steps of 100 A Display is in kA thousand amps Welding time from 100 to 850 ms by steps of 10ms Display in milliseconds Electrode force from 100 to 5...

Page 9: ...a new welding spot is performed by pressing the B button on the clamp MULTISHEET Mode This mode allows to precisely specify the thickness and type of each sheet of an assembly of 2 or 3 sheets Using...

Page 10: ...keys allow to navigate from one parameter to the next Welding current 2000 to 13000 A by steps of 100 A Display is in kA thousand amps Welding time from 100 to 850 ms by steps of 10ms Display in milli...

Page 11: ...y is pressed the defects that correspond to a bad installation air pressure electrical power supply the messages that inform of major failures such as IGBT failure bad charging of the power capacitors...

Page 12: ...nter allows to count the number of spots performed with the same caps If the welding spot is performed without any problem the following message appears The counter is displayed on the top left corner...

Page 13: ...ile Pressing again the record key will stop the record The log file thus created contains an identifier entered by the user as well as for each welding spot performed the tool used the arms used and t...

Page 14: ...ows you to make the fields registration vehicle make vehicle model vehicle identification number required when entering the repair order To exit the screen you must press the mode key for 2 seconds Th...

Page 15: ...consulting jobs with the View key The screen CATALOG appears The page number is displayed 13 max Keys left and right are used to change the page The up and down keys are used to select the next or pr...

Page 16: ...revious settings saved The Open key allows to access the user profiles previously saved Selecting an empty user profile has no effect Pressing briefly the key erases the selected program in the list o...

Page 17: ...ck in the menus on Options and then on Identity A new window then appears with the following informations Company Name Address Postal code Town Telephone Fax E mail Web site Logo This information will...

Page 18: ...ard has not been blanked To perform a search fill the search field and click on icon To edit a report select the report and click on icon To delete a report select the report and click on icon Purge o...

Page 19: ...welding electrode such that the welding current will flow the 2 sheets to be welded Select the GUN tool using the ESC key Single side welding choose the type of sheet to weld using the up and down ke...

Page 20: ...587 X7 L 350 deflected copper asymmetric 8 bar 050600 Recommended parameters for mild steel sheets Sheet Thickness in mm Recommended Force in daN Arms Length in mm Air Pressure in bar From 0 4 to 0 8...

Page 21: ...eplaced in case of leaks or every 6 months These 2 circular joints are necessary to avoid risks of cooling liquid leaks These joints have a diameter of d 25 flange 4 During replacement it is advised t...

Page 22: ...22 29...

Page 23: ...crew the screw to assemble arm and clamp Screw the lever again Check the cooling liquid level Switch the machine ON In picture 1 the end of stroke of the lever is in contact with the pin and it will n...

Page 24: ...ces in contact Insert the C arm in its holder Step 3 Turn the lever at a position like on the picture angle of 60 with the holder STEP 4 Tighten the ring manually Step 5 Tighten the M5 SCREW Step 6 Ti...

Page 25: ...25 29 Type of arms for C clamp 3 C1 C2 C3 C5 C6 C4...

Page 26: ...t with a capacity of 100mL to collect the cooling liquid Unscrew the short spindle off and take it off without forgetting the injector Collect the cooling liquid which is in the clamp axis Move the lo...

Page 27: ...of use However all tools must stay clean in order to get the best performance of the unit When using the unit in pneumatic clamp mode check the good state of the CAPS electrodes flat rounded or bevel...

Page 28: ...e Duty cycle 1 THERMAL CHARACTERISTICS Ambiant temperature Range 5 C 45 C Transport and storage Temperature range 25 C up to 55 C Hygrometry 80 Altitude 2000m MECHANICAL CHARACTERISTICS Protection deg...

Page 29: ...uct under water projections IP21 People wearing pace makers should not approach this product Risk of interference and disturbance of pace makers near of the product Caution Strong magnetic field Peopl...

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