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The library management of the SD card can handle 
SD cards> 2 GB. 
Each job has an associated log file 
xxx.dat. (where xxx = id from 001 to 100). In every 
report, the maximum recorded spot welds is 500. 
the job number and the user id of the file are 
displayed. 
No. The page is shown in the top left. 
All jobs are stored in the file catalog.GYS. 
It contains the total number of job, name of each job 
and user id (max 100 jobs). 
 
 
 
 
 
 
 
 

User welding parameter record 
 

The saving of user welding parameters allows to save the 
preferred  welding  parameters  for  different  users  of  the 
machine.  20  user  profiles  can  be  saved.  Each  of  them 
contains  the  following  settings  :  tool,  arm,  welding 
current, welding time, electrode force). 
 
A  user  can  save  his  preferred  parameters  for  the  clamp 
or single sided gun.  
 
Two keys allow to navigate in this mode : 
 

The  save  key   

  allows  to  record  the  settings 

currently used in manual mode (welding current, welding 
time,  electrode  force).  The  20  user  profiles  are  then 
displayed  with  either  an  identifier,  for  those  that  are 
already used, or « --- » for those that are still available. 
 
Use the + and – keys, as well as the up and down keys, 
to  enter  the  identifier.  When  entering  a  previously  used 
identifier,  the  machine  will  erase  the  previous  settings 
saved.  

The  « Open »  key 

  allows  to  access  the  user 

profiles previously saved. Selecting an empty user profile 
has no effect.  

Pressing  briefly  the  key 

  erases  the  selected 

program in the list of saved programs. 
 
The  “mode”  key  allows  to  exit  the  program  selection 
mode,  and  makes  the  machine  enter  the  manual  mode 
where the parameters and the tool saved in the program 
are recalled. 
 
To  disable  a  progam,  simply  change  the  value  of  a 
parameter  in  the  manual  mode,  standard  mode  or 
mutisheet  mode,  or  simply  change  tool  by  pressing  key 

 
 

 

SD Memory card 

 

SD Card reference : 050914 
 
This card allows the user to transfer files from the 
machine to a PC to : 

-

 

collect log reports in order to keep 
traceability of his work, and possibly show it 
to an insurance company. 

-

 

Update welding parameters, add new menu 
languages. 

A copy of  the GYSPOT software to collect and edit the 
traceability reports is stored on the SD card. 
A copy of the user manual is also stored on the SD card. 
 
The memory space will allow saving the characteristics of 
more than 65 000 welding spots. 
The machine can operate without any SD card in manual 
mode only. 
If the memory card is not inserted in the card reader, 
then the following message is displayed : 
 

 

 
 
Switch off the machine, insert the SD card, and switch 
the machine ON again. 
 
 
Warning : The machine shall be switched off before 
removing the SD card from the reader indeed data on the 
SD card can be destroyed. 
 
 

Summary of Contents for GYSPOT INVERTER BP.CX

Page 1: ...programs 13 SD memory card 16 GYSPOT software 17 Use of the single sided gun 19 Use of the pneumatic clamps 20 5 PRECAUTIONS and SERVICING 21 User training 21 Preparation of the parts to assemble 21...

Page 2: ...thout any protection or with wet clothes 4 Avoid being in contact with the welding part 5 Do not make any spot welding operations in very wet areas or on a wet floor 6 Do not weld with worn out cables...

Page 3: ...cation of the norm EN 60204 1 Exposure of workers to electromagnetic fields directive 2004 40 EC dated April 29th 2004 2 DESCRIPTION OF THE MACHINE BP Front panel SD Card Reader Display board for comm...

Page 4: ...e a conductor size of 10mm If you use an electrical extension cord use a 6mm conductor size 10mm if electrical line extension cord total length is superior to 10m Connect a 3 phase earth plug minimum...

Page 5: ...e left hand side of the clamp Earth cable BP LX BP LC BP LCX Assemble the copper plate on the extremity of the earth cable Air connector Assemble the air connector on the air filter Filling of the coo...

Page 6: ...milies coated steel HTS steel UHTS steel BORON steel This setting can be adjusted using the and keys in the circle position 5 Arm used When a clamp is used either C or X the user should specify here t...

Page 7: ...pressing the B button on the clamp MULTISHEET Mode This mode allows to precisely specify the thickness and type of each sheet of an assembly of 2 or 3 sheets Using the up and down keys in the circle a...

Page 8: ...eter to the next Welding current 2000 to 13000 A by steps of 100 A Display is in kA thousand amps Welding time from 100 to 850 ms by steps of 10ms Display in milliseconds Electrode force from 100 to 5...

Page 9: ...a new welding spot is performed by pressing the B button on the clamp MULTISHEET Mode This mode allows to precisely specify the thickness and type of each sheet of an assembly of 2 or 3 sheets Using...

Page 10: ...keys allow to navigate from one parameter to the next Welding current 2000 to 13000 A by steps of 100 A Display is in kA thousand amps Welding time from 100 to 850 ms by steps of 10ms Display in milli...

Page 11: ...y is pressed the defects that correspond to a bad installation air pressure electrical power supply the messages that inform of major failures such as IGBT failure bad charging of the power capacitors...

Page 12: ...nter allows to count the number of spots performed with the same caps If the welding spot is performed without any problem the following message appears The counter is displayed on the top left corner...

Page 13: ...ile Pressing again the record key will stop the record The log file thus created contains an identifier entered by the user as well as for each welding spot performed the tool used the arms used and t...

Page 14: ...ows you to make the fields registration vehicle make vehicle model vehicle identification number required when entering the repair order To exit the screen you must press the mode key for 2 seconds Th...

Page 15: ...consulting jobs with the View key The screen CATALOG appears The page number is displayed 13 max Keys left and right are used to change the page The up and down keys are used to select the next or pr...

Page 16: ...revious settings saved The Open key allows to access the user profiles previously saved Selecting an empty user profile has no effect Pressing briefly the key erases the selected program in the list o...

Page 17: ...ck in the menus on Options and then on Identity A new window then appears with the following informations Company Name Address Postal code Town Telephone Fax E mail Web site Logo This information will...

Page 18: ...ard has not been blanked To perform a search fill the search field and click on icon To edit a report select the report and click on icon To delete a report select the report and click on icon Purge o...

Page 19: ...welding electrode such that the welding current will flow the 2 sheets to be welded Select the GUN tool using the ESC key Single side welding choose the type of sheet to weld using the up and down ke...

Page 20: ...587 X7 L 350 deflected copper asymmetric 8 bar 050600 Recommended parameters for mild steel sheets Sheet Thickness in mm Recommended Force in daN Arms Length in mm Air Pressure in bar From 0 4 to 0 8...

Page 21: ...eplaced in case of leaks or every 6 months These 2 circular joints are necessary to avoid risks of cooling liquid leaks These joints have a diameter of d 25 flange 4 During replacement it is advised t...

Page 22: ...22 29...

Page 23: ...crew the screw to assemble arm and clamp Screw the lever again Check the cooling liquid level Switch the machine ON In picture 1 the end of stroke of the lever is in contact with the pin and it will n...

Page 24: ...ces in contact Insert the C arm in its holder Step 3 Turn the lever at a position like on the picture angle of 60 with the holder STEP 4 Tighten the ring manually Step 5 Tighten the M5 SCREW Step 6 Ti...

Page 25: ...25 29 Type of arms for C clamp 3 C1 C2 C3 C5 C6 C4...

Page 26: ...t with a capacity of 100mL to collect the cooling liquid Unscrew the short spindle off and take it off without forgetting the injector Collect the cooling liquid which is in the clamp axis Move the lo...

Page 27: ...of use However all tools must stay clean in order to get the best performance of the unit When using the unit in pneumatic clamp mode check the good state of the CAPS electrodes flat rounded or bevel...

Page 28: ...e Duty cycle 1 THERMAL CHARACTERISTICS Ambiant temperature Range 5 C 45 C Transport and storage Temperature range 25 C up to 55 C Hygrometry 80 Altitude 2000m MECHANICAL CHARACTERISTICS Protection deg...

Page 29: ...uct under water projections IP21 People wearing pace makers should not approach this product Risk of interference and disturbance of pace makers near of the product Caution Strong magnetic field Peopl...

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