Guardian ULTRA SOURCE 004451 Owner'S Manual Download Page 37

2

•  Never start or stop the unit with electrical loads connected to

receptacles AND with connected devices turned ON. Start the

engine and let it stabilize before connecting electrical loads.

Disconnect all electrical loads before shutting down the

generator.

• Do not insert objects through unit's cooling slots.

• 

Never operate generator:

in rain; in any enclosed

compartment; if connected electrical devices overheat; if

electrical output is lost; if engine or generator sparks; if flames

or smoke are observed while unit is running; if unit vibrates

excessively.

Note: Your generator is equipped with a spark arrestor
muffler. The spark arrestor must be maintained in
effective working order by the owner/ operator. In the
State of California, a spark arrestor is required by law
(Section 4442 of the California Public Resources
Code). Other states may have similar laws. Federal
laws apply on federal lands.

Study these 

SAFETY RULES

carefully before installing,

operating or servicing this equipment. Become familiar with this

Owner’s Manual

and with the unit. The generator can operate

safely, efficiently and reliably only if it is properly installed,

operated and maintained. Many accidents are caused by failing to

follow simple and fundamental rules or precautions.

GENERAC

®

cannot possibly anticipate every possible

circumstance that might involve a hazard. The warnings in this 

manual, and on tags and decals affixed to the unit are, therefore,

not all-inclusive. If you use a procedure, work method or

operating technique GENERAC

®

does not specifically recommend,

you must satisfy yourself that it is safe for you and others. You

also must make sure the procedure, work method or operating

technique that you choose does not render the generator unsafe.

Despite the safe design of this generator, operating
this equipment imprudently, neglecting its
maintenance or being careless can cause possible
injury or death. Permit only responsible and capable
persons to operate or maintain this equipment.

Potentially lethal voltages are generated by these
machines. Ensure all steps are taken to render
the machine safe before attempting to work on
the generator.  

 

Parts of the generator are rotating and/or hot during

operation. Exercise care near running generators. 

 

GENERAL HAZARDS 

 

• For safety reasons, GENERAC

®

recommends that the

installation, initial start-up and maintenance of this equipment

is carried out by a GENERAC

®

/GUARDIAN

®

Authorized Dealer.

• The engine exhaust fumes contain carbon monoxide, which

can be 

DEADLY. 

This dangerous gas, if breathed in sufficient

concentrations, can cause unconsciousness or even death.

This exhaust system must be installed properly, in strict

compliance with applicable codes and standards. Following

installation, you must do nothing that might render the system

unsafe or in noncompliance with such codes and standards.

• Keep hands, feet, clothing, etc., away from drive belts, fans,

and other moving or hot parts. Never remove any drive belt or

fan guard while the unit is operating.

• Adequate, unobstructed flow of cooling and ventilating air is

critical to correct generator operation. Do not alter the

installation or permit even partial blockage of ventilation

provisions, as this can seriously affect safe operation of the

generator. The generator

MUST 

be operated outdoors.

• When working on this equipment, remain alert at all times.

Never work on the equipment when you are physically or

mentally fatigued.

• Inspect the generator regularly, and contact your nearest

GENERAC

®

/GUARDIAN

®

Authorized Dealer for parts needing

repair or replacement.

• Before performing any maintenance on the generator,

disconnect its battery cables to prevent accidental start up.

Disconnect the cable from the battery post indicated by a

NEGATIVE, NEG or (–) first. Reconnect that cable last.

• Never use the generator or any of its parts as a step. Stepping

on the unit can stress and break parts, and may result in

dangerous operating conditions from leaking exhaust gases,

fuel leakage, oil leakage, etc.

IMPORTANT SAFETY INSTRUCTIONS

Commercial-Industrial-Residential Portable Generator System

SAVE THESE INSTRUCTIONS – The manufacturer suggests that these rules for safe operation be copied and posted
near the unit's installation site. Safety should be stressed to all operators and potential operators of this equipment.

The engine exhaust from this product

contains chemicals known to the state

of California to cause cancer, birth

defects or other reproductive harm.

WARNING:

This product contains or emits chemicals

known to the state of California to cause

cancer, birth defects or other reproductive harm.

WARNING:

------------- 

 

DANGER 

-------------

35

EMISSION CONTROL SYSTEM WARRANTY

Emission Control System Warranty (ECS warranty) for 2001 and later model year LSI engines:
(a) Applicability: This warranty shall apply to 1995 and later model year engines. The ECS Warranty period shall begin on the date the new engine or

equipment is purchased by/delivered to its original, end-use purchaser/owner and shall continue for 24 consecutive months thereafter.

(b) General Emissions Warranty Coverage: Generac warrants to the original, end-use purchaser/owner of the new engine or equipment and to each

subsequent purchaser/owner that each of its engines is...

(1) Designed, built and equipped so as to conform with all applicable regulations adopted by the CARB pursuant to its authority, and
(2) Free from defects in materials and workmanship which, at any time during the ECS Warranty Period, may cause a warranted emissions-related part

to fail to be identical in all material respects to the part as described in the engine manufacturer's application for certification.

The ECS Warranty pertains only to emissions-related parts on your engine, as follows:
(1) Any warranted, emissions-related parts that are not scheduled for replacement as required maintenance in the 

Owner's Manual

shall be warranted

for the ECS Warranty Period. If any such part fails during the ECS Warranty Period, it shall be repaired or replaced by Generac according to Subsection

(4) below. Any such part repaired or replaced under the ECS Warranty shall be warranted for the remainder of the ECS Warranty Period.

(2) Any warranted, emissions-related part that is scheduled only for regular inspection as specified in the 

Owner's Manual 

shall be warranted for the ECS

Warranty Period. A statement in such written instructions to the effect of "repair or replace as necessary" shall not reduce the ECS Warranty Period.

Any such part repaired or replaced under the ECS Warranty shall be warranted for the remainder of the ECS Warranty Period.

(3) Any warranted, emissions-related part that is scheduled for replacement as required maintenance in the 

Owner's Manual

shall be warranted for the

period of time prior to first scheduled replacement point for that part. If the part fails prior to the first scheduled replacement, the part shall be repaired

or replaced by Generac according to Subsection (4) below. Any such emissions-related part repaired or replaced under the ECS warranty shall be

warranted for the remainder of the ECS Warranty Period prior to the first scheduled replacement point for such emissions-related part.

(4) Repair or replacement of any warranted, emissions-related part under this ECS Warranty shall be performed at no charge to the owner at a Generac

Authorized Warranty Service Facility.

(5) When the engine is inspected by a Generac Authorized Warranty Service Facility, the purchaser/owner shall not be held responsible for diagnostic

costs if the repair is deemed warrantable.

(6) Generac shall be liable for damages to other original engine components or approved modifications caused by a failure under warranty of any

emission-related part covered by the ECS Warranty.

(7) Throughout the ECS Warranty Period, Generac shall maintain a supply of warranted emission-related parts sufficient to meet the expected demand

for such emission-related parts.

(8) Any Generac authorized and approved emission-related replacement part may be used in the performance of any ECS warranty maintenance or repairs

and will be provided without charge to the purchaser/owner. Such use shall not reduce Generac RCS Warranty obligations.

(9) Unapproved, add-on, modified, counterfeit and/or "grey market" parts nay not be used to modify or repair a Generac engine. Such use voids this ECS

Warranty and shall be sufficient grounds for disallowing an ECS Warranty claim. Generac shall not be held liable hereunder for failures of any

warranted parts of a Generac engine caused by the use of such an unapproved, add-on, modified, counterfeit and/or "grey market" part.

EMISSION RELATED PARTS INCLUDE THE FOLLOWING:

* Generac engine types covered by this warranty statement include the following:
1)  Prepackaged Standby Generator
2)  Auxiliary Power Unit (APU) Generator

3) Standby Generator

Part 2

Section 8 – Warranty

Commercial-Industrial-Residential Portable Generator System

1) Fuel Metering System:
1.2) LPG/Natural Gas carburetion assembly and its internal components.
a) Fuel controller (if so equipped)

b) Mixer and its gaskets (if so equipped)

c) Carburetor and its gaskets (if so equipped)

d) Primary gas regulator (if so equipped)

e) LP liquid vaporizer (if so equipped)
2) Air Induction System including:

a) Intake pipe/manifold

b) Air cleaner

3) Ignition System including:

a) Spark plug

b) Ignition module
4) Catalytic Muffler Assembly (if so equipped) including:

a) Muffler gasket

b) Exhaust manifold
5) Crankcase Breather Assembly including: 

a) Breather connection tube

Summary of Contents for ULTRA SOURCE 004451

Page 1: ...Y ASSEMBLY OPERATION TROUBLESHOOTING ELECTRICAL DATA PARTS WARRANTY 1 800 333 1322 ULTRA SOURCE Portable Generator COMMERCIAL INDUSTRIAL RESIDENTIAL MODELS 004451 12 500 WATT 004582 15 000 WATT AUTHOR...

Page 2: ......

Page 3: ...rate the equipment in an emergency CAUTION Always disconnect spark plug wire and place the wire where it cannot contact the spark plug to prevent accidental starting when setting up transporting adjus...

Page 4: ......

Page 5: ...lations Adhere strictly to local state and national electrical and building codes Comply with regulations the Occupational Safety and Health Administration OSHA has established Also ensure that the ge...

Page 6: ......

Page 7: ...rminal After making sure that the connection is tight slip the rubber boot over the terminal connection Connect the BLACK battery cable to the battery Negative terminal Make sure the connection is tig...

Page 8: ......

Page 9: ...cause a ground fault A GFCI receptacle does NOT protect against circuit overloads short circuits or shocks For example electric shock can still occur if a person touches charged electrical wires whil...

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Page 11: ...e time This total should not be greater than a the rated wattage amperage capacity of the generator or b circuit breaker rating of the receptacle supplying the power See Don t Overload the Generator b...

Page 12: ......

Page 13: ...ge Alcohol blended fuels called gasohol ethanol or methanol can attract moisture which leads to separation and formation of acids during storage Acidic gas can damage the fuel system of an engine whil...

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Page 15: ...o recharge 12 Volt batteries proceed as follows Check fluid level in all battery cells If necessary add ONLY distilled water to cover separators in battery cells Do not use tap water If the battery is...

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Page 17: ...ngs 3 3 2 TO CLEAN THE GENERATOR Use a damp cloth to wipe exterior surfaces clean A soft bristle brush may be used to loosen caked on dirt oil etc A vacuum cleaner may be used to pick up loose dirt an...

Page 18: ......

Page 19: ...the engine While watching the piston through the spark plug hole The piston should move up and down The piston is at TDC when it is up as high as it can go Loosen the rocker jam nut Use an 10mm allen...

Page 20: ......

Page 21: ...king 7 Put choke knob to No Choke position 8 Low oil level 8 Fill crankcase to proper level 9 Excessive rich fuel mixture 9 Contact Authorized Service Facility 10 Intake valve stuck open or closed 10...

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Page 23: ...21 Section 5 Notes Commercial Industrial Residential Portable Generator System...

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Page 25: ...23 Section 6 Electrical Data Commercial Industrial Residential Portable Generator System Schematic Drawing No 0E0229 A...

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Page 27: ...ING OIL CLR 35 0E9842 1 SEAL 42 I D CRANKSHAFT ITEM PART NO QTY DESCRIPTION 36 0C5731 1 ASSEMBLY HOUSING COVER WITH SLEEVE 37 0C3006 10 SCREW HHFC M10 1 5 X 55 38 080318 8 SCREW HHFC M6 1 0 X 25 39 0C...

Page 28: ......

Page 29: ...EW TAPTITE M6 1 0 X 25 BP ITEM PART NO QTY DESCRIPTION 115 0F1338B 1 ASSY IGN COIL W DIODE NO ADV 116 0C4147 1 PUMP IMPULSE 117 022264 2 WASHER LOCK M4 118 0D6142 2 SCREW PPHM M4 0 7 X 40 119 0D5399A...

Page 30: ......

Page 31: ...SCREW TAP R 10 32 X 9 16 ITEM PART NO QTY DESCRIPTION 23 0A2038 1 WASHER FLAT 3 8 ZINC 24 022237 5 WASHER LOCK 3 8 25 022511 4 SCREW HHC 3 8 16 X 1 1 4 G5 26 022131 4 WASHER FLAT 3 8 M10 ZINC 27 0517...

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Page 33: ...20 ITEM PART NO QTY DESCRIPTION 32 022158 1 NUT HEX 10 32 33 023897 1 WASHER FLAT 10 34 057405 1 RESISTOR 25R 5 25W 35 022473 1 WASHER FLAT 1 4 36 022097 1 WASHER LOCK M6 1 4 37 049813 1 NUT HEX M6 1...

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Page 35: ...39214 6 BOLT CARR 3 8 16 X 1 28 0D9165 1 AXLE 3 4 DIA X 30 15 kW 0D2496 1 AXLE 3 4 DIA X 27 25 12 5 kW ITEM PART NO QTY DESCRIPTION 29 045900 2 WASHER FLAT 3 4 15 kW 045900 4 WASHER FLAT 3 4 12 5 kW 3...

Page 36: ......

Page 37: ...emissions related part repaired or replaced under the ECS warranty shall be warranted for the remainder of the ECS Warranty Period prior to the first scheduled replacement point for such emissions rel...

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