Guardian ULTRA SOURCE 004451 Owner'S Manual Download Page 21

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Section 3 — Maintenance

Commercial-Industrial-Residential Portable Generator System

3.7 GENERAL

The generator should be started at least once every seven days

and be allowed to run at least 30 minutes. If this cannot be done

and you must store the unit for more than 30 days, use the

following information as a guide to prepare it for storage.

DANGER!

NEVER store engine with fuel in

tank indoors or in enclosed, poorly ventilated
areas where fumes may reach an open flame,
spark or pilot light as on a furnace, water heater,
clothes dryer or other gas appliance.

3.8 LONG TERM STORAGE

It is important to prevent gum deposits from forming in essential

fuel system parts such as the carburetor, fuel hose or tank during

storage. Also, experience indicates that alcohol-blended fuels

(called gasohol, ethanol or methanol) can attract moisture, which

leads to separation and formation of acids during storage. Acidic

gas can damage the fuel system of an engine while in 

storage.

To avoid engine problems, the fuel system should be emptied

before storage of 30 days or longer, as follows:
• Remove all gasoline from the fuel tank.

DANGER!

Drain fuel into approved container

outdoors, away from open flame. Be sure engine

is cool. Do not smoke.

•  Start and run engine until engine stops from lack of fuel.
•  While engine is still warm, drain oil from crankcase. Refill with

recommended grade.

• Remove spark plugs and pour about 1/2 ounce 

(15 ml) of engine oil into the cylinders. Cover spark plug hole

with rag.  Press the “Start” button and allow engine to crank

for 2 seconds.  Then press the “Stop” button.

CAUTION!

Avoid spray from spark plug holes

when cranking engine.  

•  Install and tighten spark plugs. Do not connect spark plug

wires.

•  Clean the generator outer surfaces. Check that cooling air

slots and openings on generator are open and unobstructed.

•  Store the unit in a clean, dry place.

3.9 OTHER STORAGE TIPS:

•  Do not store gasoline from one season to another.
•  Replace your gasoline can if your can starts to rust. Rust

and/or dirt in your gasoline will cause problems with the

carburetor and fuel system.

•  If possible, store your unit indoors and cover it to give

protection from dust and dirt. 

BE SURE TO EMPTY THE

FUEL TANK.

•  If it is not practical to empty the fuel tank and the unit is to be

stored for some time, use a commercially available fuel

stabilizer added to the gasoline to increase the life of the

gasoline.

•  Cover your unit with a suitable protective cover that does not

retain moisture.

 

DANGER!

NEVER cover your generator while

engine and exhaust area are warm.

STORAGE

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4.1 TROUBLESHOOTING

Engine is running, but no AC

1.   Circuit breaker is open.

1.   Reset circuit breaker.

output is available.

2.   Poor connection or defective cord set.

2.  Check and repair.

3.   Connected device is bad.

3.   Connect another device that is in

good condition.

4.   Fault in generator.

4.   Contact Authorized Service Facility.

Engine runs good but bogs

1.   Short circuit in a connected load.

1.   Disconnect shorted electrical load.

down when loads are connected.

2.   Generator is overloaded.

2.   See

“Don’t Overload the Generator” 

on page 9.

3.   Engine speed is too slow.

3.   Contact Authorized Service Facility.

4.   Shorted generator circuit.

4.   Contact Authorized Service Facility.

Engine will not start; or starts

1.   Dirty air cleaner.

1.   Clean or replace air cleaner.

and runs rough.

2.   Out of gasoline.

2.   Fill fuel tank.

3.   Stale gasoline.

3.   Drain fuel tank and fill with fresh fuel.

4.   Spark plug wire not connected to

4.   Connect wire to spark plug.

spark plug.

5.   Bad spark plug.

5.   Replace spark plug.

6.   Water in gasoline.

6.   Drain fuel tank; fill with fresh fuel.

7.   Overchoking.

7.   Put choke knob to 

No Choke

position.

8.   Low oil level.

8.   Fill crankcase to proper level.

9.   Excessive rich fuel mixture.

9.   Contact Authorized Service Facility.

10. Intake valve stuck open or closed.

10. Contact Authorized Service Facility.

11. Engine has lost compression.

11. Contact Authorized Service Facility.

Engine shuts down during

1.   Out of gasoline.

1.   Fill fuel tank.

operation.

2.   Low oil level.

2.   Fill crankcase to proper level.

3.   Fault in engine.

3.   Contact Authorized Service Facility.

Engine lacks power.

1.  Load is too high.

1.   See

“Don’t Overload the Generator” 

on page 9.

2.   Dirty air filter.

2.   Replace air filter.

3.   Engine needs to be serviced.

3.   Contact Authorized Service Facility.

Engine “hunts” or falters.

1.   Choke is opened too soon.

1.   Move choke to halfway position until

engine runs smoothly.

2.  Carburetor is running too rich or too

2.   Contact Authorized Service Facility.

lean.

No Battery Charge DC output.

1.   Battery posts are corroded.

1.   Clean battery posts.

2.   Battery cable is bad.

2.   Replace cable.

3.   Battery is defective.

3.   Check battery condition; replace if

defective.

4.   Receptacle is bad.

4.   Contact Authorized Service Facility.

Section 4 — Troubleshooting

Commercial-Industrial-Residential Portable Generator System

SYMPTOM

CAUSE

SOLUTION

Summary of Contents for ULTRA SOURCE 004451

Page 1: ...Y ASSEMBLY OPERATION TROUBLESHOOTING ELECTRICAL DATA PARTS WARRANTY 1 800 333 1322 ULTRA SOURCE Portable Generator COMMERCIAL INDUSTRIAL RESIDENTIAL MODELS 004451 12 500 WATT 004582 15 000 WATT AUTHOR...

Page 2: ......

Page 3: ...rate the equipment in an emergency CAUTION Always disconnect spark plug wire and place the wire where it cannot contact the spark plug to prevent accidental starting when setting up transporting adjus...

Page 4: ......

Page 5: ...lations Adhere strictly to local state and national electrical and building codes Comply with regulations the Occupational Safety and Health Administration OSHA has established Also ensure that the ge...

Page 6: ......

Page 7: ...rminal After making sure that the connection is tight slip the rubber boot over the terminal connection Connect the BLACK battery cable to the battery Negative terminal Make sure the connection is tig...

Page 8: ......

Page 9: ...cause a ground fault A GFCI receptacle does NOT protect against circuit overloads short circuits or shocks For example electric shock can still occur if a person touches charged electrical wires whil...

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Page 11: ...e time This total should not be greater than a the rated wattage amperage capacity of the generator or b circuit breaker rating of the receptacle supplying the power See Don t Overload the Generator b...

Page 12: ......

Page 13: ...ge Alcohol blended fuels called gasohol ethanol or methanol can attract moisture which leads to separation and formation of acids during storage Acidic gas can damage the fuel system of an engine whil...

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Page 15: ...o recharge 12 Volt batteries proceed as follows Check fluid level in all battery cells If necessary add ONLY distilled water to cover separators in battery cells Do not use tap water If the battery is...

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Page 17: ...ngs 3 3 2 TO CLEAN THE GENERATOR Use a damp cloth to wipe exterior surfaces clean A soft bristle brush may be used to loosen caked on dirt oil etc A vacuum cleaner may be used to pick up loose dirt an...

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Page 19: ...the engine While watching the piston through the spark plug hole The piston should move up and down The piston is at TDC when it is up as high as it can go Loosen the rocker jam nut Use an 10mm allen...

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Page 21: ...king 7 Put choke knob to No Choke position 8 Low oil level 8 Fill crankcase to proper level 9 Excessive rich fuel mixture 9 Contact Authorized Service Facility 10 Intake valve stuck open or closed 10...

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Page 23: ...21 Section 5 Notes Commercial Industrial Residential Portable Generator System...

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Page 25: ...23 Section 6 Electrical Data Commercial Industrial Residential Portable Generator System Schematic Drawing No 0E0229 A...

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Page 27: ...ING OIL CLR 35 0E9842 1 SEAL 42 I D CRANKSHAFT ITEM PART NO QTY DESCRIPTION 36 0C5731 1 ASSEMBLY HOUSING COVER WITH SLEEVE 37 0C3006 10 SCREW HHFC M10 1 5 X 55 38 080318 8 SCREW HHFC M6 1 0 X 25 39 0C...

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Page 29: ...EW TAPTITE M6 1 0 X 25 BP ITEM PART NO QTY DESCRIPTION 115 0F1338B 1 ASSY IGN COIL W DIODE NO ADV 116 0C4147 1 PUMP IMPULSE 117 022264 2 WASHER LOCK M4 118 0D6142 2 SCREW PPHM M4 0 7 X 40 119 0D5399A...

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Page 31: ...SCREW TAP R 10 32 X 9 16 ITEM PART NO QTY DESCRIPTION 23 0A2038 1 WASHER FLAT 3 8 ZINC 24 022237 5 WASHER LOCK 3 8 25 022511 4 SCREW HHC 3 8 16 X 1 1 4 G5 26 022131 4 WASHER FLAT 3 8 M10 ZINC 27 0517...

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Page 33: ...20 ITEM PART NO QTY DESCRIPTION 32 022158 1 NUT HEX 10 32 33 023897 1 WASHER FLAT 10 34 057405 1 RESISTOR 25R 5 25W 35 022473 1 WASHER FLAT 1 4 36 022097 1 WASHER LOCK M6 1 4 37 049813 1 NUT HEX M6 1...

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Page 35: ...39214 6 BOLT CARR 3 8 16 X 1 28 0D9165 1 AXLE 3 4 DIA X 30 15 kW 0D2496 1 AXLE 3 4 DIA X 27 25 12 5 kW ITEM PART NO QTY DESCRIPTION 29 045900 2 WASHER FLAT 3 4 15 kW 045900 4 WASHER FLAT 3 4 12 5 kW 3...

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Page 37: ...emissions related part repaired or replaced under the ECS warranty shall be warranted for the remainder of the ECS Warranty Period prior to the first scheduled replacement point for such emissions rel...

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