Guardian ULTRA SOURCE 004451, Owner'S Manual

Page: 33 / 40

ITEM PART NO. QTY. DESCRIPTION
1 087968 1 SWITCH, ROCKER -/0
2 090418 1 OUTLET, 12VDC SNAP
3 0D6640 1 COVER, GOVERNOR CONTROL
4 090987 6 SCREW PPHM M3-0.5 X 12
5 0D2502 1 PANEL, SHEET METAL
6 068868 2 OUTLET 30A 120V RECEPT
7 022985 2 WASHER FLAT #6
8 043182 10 WASHER LOCK M3
9 051714 6 NUT HEX M3-0.5 G8
10 075207A 4 CIRCUIT BREAKER 30A
11 075207 2 CIRCUIT BREAKER 20A
12 0D4969 1 OUTLET 50A 125/250V
13 043437 1 OUTLET 30A 125/250V
14 0D4968 1 OUTLET 20A 120V DPLX
15 0D4966 1 OUTLET 20A 120V GFCI
16 0D1004E 1 CIRCUIT BREAKER 50A 400V
2POLE
17 051716 8 NUT HEX M5-0.8 G8
18 022152 8 WASHER LOCK #10
19 0D5045 1 DIN RAIL 59.5mm LONG
20 067680 1 ASSEMBLY VOLTAGE REGULATOR
60HZ
21 0D4409 1 ELECTRONIC GOVERNOR / IDLE
CONTROLLER
22 052844 1 RELAY PNL 12VDC SPST 30A
23 0F3100 1 RELAY 3PDT 12VDC
24 0D2691 1 CONTROL PANEL BOX
25 023484L 1 BUSHING SNAP
26 0A1661 2 RIVET POP .156 X .160-.164 / #20
27 048766 1 BLOCK TERMINAL 20A 2 X 6 X
1100V
28 0D3550 1 BLOCK DOUBLE ROW TERMINAL 8
POSITION
29 049939 1 RECTIFIER MSC 12A 600V
30 070370 1 WASHER MICA .203
31 030468 1 WASHER STEP NYLON .20
ITEM PART NO. QTY. DESCRIPTION
32 022158 1 NUT HEX #10-32
33 023897 1 WASHER FLAT #10
34 057405 1 RESISTOR 25R 5% 25W
35 022473 1 WASHER FLAT 1/4
36 022097 1 WASHER LOCK M6-1/4
37 049813 1 NUT HEX M6-1.0 G8
38 065795 2 RECTIFIER-BATTERY CHARGER
39 0D4804 2 TRANSFORMER, IDLE CURRENT
40 0C1085 4 SCREW PPHM M3-0.5 X 8
41 051715 18 NUT HEX M4-0.7 G8
42 022264 18 WASHER LOCK M4
43 048505 1 CIRCUIT BREAKER 6 X 1
44 087962 1 CIRCUIT BREAKER 10 X 1 12VDC
1/4"QC
45 036261 2 RIVET POP .125 X .129-.133 / #30
46 0A2769 1 LUG GRND 8 TABS
47 032300 1 HOLDER FUSE
48 028578 1 FUSE 10A X AGC10
49 055444 1 HEATSINK
50 075475 2 SCREW PPHM M4-0.7 X 10
51 049815 4 SCREW HHC M5-0.8 X 16 G8.8
52 0A2053 1 SCREW HHC M6-1.0 X 65 G8.8
53 055440 2 SCREW HHC M5-0.8 X 25 G8.8
54 045770 1 SCREW HHC M5-0.8 X 10 G8.8
55 0D5734 2 SPACER .25 X .50 X 1.5
56 074908 18 SCREW HHTT M5-0.8 X 10
57 075235 1 SCREW PPHM M5-0.8 X 30
58 080823 2 SCREW PPHM M5-0.8 X 50
59 038150 14 WASHER FLAT #8
60 0D6140 1 GASKET, PORTABLE CONTROL
PANEL
61 075476 2 SCREW PPHM M4-0.7 X 16
62 027565 A/R TAPE ELEC UL PERMACEL
63 058000K 2 NUT TRIC M5-0.8
64 0F3101 1 RELAY BASE 3PDT 12VDC
31
Section 7 — Exploded Views and Parts Lists
Commercial-Industrial-Residential Portable Generator System
Control Panel – Drawing No. 0E0227B
6
Section 2 – Operation
Commercial-Industrial-Residential Portable Generator System
OPERATION
2.1 KNOW THE GENERATOR
Read the Owner’s Manual and Safety Rules before
operating this generator.
Compare the generator to this illustration to become familiarized
with the locations of various controls and adjustments. Save this
manual for future reference.
1) 12 Volt DC, 10 Amp Receptacle –
This receptacle
allows the capability to recharge a 12 volt DC storage battery
with provided battery charge cables.
2) 120 Volt AC, 20 Amp, Duplex Receptacle –
Supplies
electrical power for the operation of 120 Volt AC, 20 Amp,
single-phase, 60 Hz electrical lighting, appliance, tool and
motor loads.
3) 120 Volt AC, 20A Duplex GFCI Receptacle –
Supplies ground fault protected electrical power for
operation of 120 volt AC 20 amp, single-phase, 60 Hz electric
lighting, appliances, tools and motor loads.
4) 120 Volt AC, 30 Amp Locking Receptacle –
Supplies
electrical power for the operation of 120 Volt AC, 30 Amp,
single-phase, 60 Hz electrical lighting, appliance, tool and
motor loads.
5) 120/240 Volt AC, 30 Amp Locking Receptacle –
Supplies electrical power for the operation of 120 and/or 240
Volt AC, 30 Amp, single-phase, 60 Hz, electrical lighting,
appliance, tool and motor loads.
6) 120/240 Volt AC, 50 Amp Receptacle –
Supplies
electrical power for the operation of 120/240 Volt AC, 50
Amp, single-phase, 60 Hz, welder or motor loads.
7) Air Cleaner –
Filters intake air as it is drawn into the engine.
8) Choke Knob –
Used when starting a cold engine.
9) Winter / Summer Valve –
See “Cold Weather Operation.”
(Section 2, page 12.)
10) Circuit Breakers
(AC) – Each receptacle is provided with
a push-to-reset circuit breaker to protect the generator
against electrical overload. (50 amp uses toggle reset)
11) Fuel Tank –
Tank holds 16 U.S. gallons of fuel.
12) Grounding Lug –
Ground the generator to an approved
earth ground here. See page 9 for details.
13) Idle Control Switch –
The idle control runs the engine at
normal (high) speeds when there is an electrical load present
and runs the engine at idle (low) speeds when a load is not
present.
14) Start/Run/Stop Switch –
Controls the operation of the
generator.
15) Oil Fill –
Use this point to add oil to engine.
7
11
12
15
9
8
14
Figure 5 - Generator Controls
Figure 6 - Engine Control Panel
Figure 4 - Control Panel