GTM Professional GTS1300C User Manual Download

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User manual GTS1300C

Compo wood chipper low & high output

English

Original instructions

D09-CC13S20-11

Summary of Contents for GTS1300C

Page 1: ...User manual GTS1300C Compo wood chipper low high output English Original instructions D09 CC13S20 11...

Page 2: ...ns are subject to change without prior notice Technische Handelmaatschappij J De Wild B V will not accept liability for any alteration or typing error Details and values given in this manual are avera...

Page 3: ...5 1 General safety instructions 13 2 5 2 Safety instructions for use 13 2 5 3 Safety instructions for maintenance transport and storage 14 2 6 Disposal 14 3 Description 15 3 1 Intended use 15 3 2 Iden...

Page 4: ...f the input 28 6 5 Clean the machine 29 6 6 Do a check of the tension of the belts 29 6 7 Replace the air filter 30 6 8 Fill the engine with oil 31 6 9 Lubricate the bearing housing 31 6 10 Replace th...

Page 5: ...42 7 3 6 Finish 42 7 4 Replace a safety sign 42 8 Troubleshooting 43 8 1 General troubleshooting procedure 43 8 2 Troubleshooting table 43 9 Technical specifications 44 9 1 General specifications 44 9...

Page 6: ...trations The illustrations in this document show a typical setup with relevant details for instructional use only Minor differences between the illustrations and the machine are possible but do not ha...

Page 7: ...afety instructions to prevent injury and or damage to the machine 3 Do the procedures completely and in the given sequence 4 Keep this document in a safe area for future use This document is part of t...

Page 8: ...obey these rules The machine must be operated by approved users Use the machine only as described in this document Obey the safety user and maintenance instructions in this document Use original spare...

Page 9: ...hin a radius of 12 m 2 2 Liability Technische Handelmaatschappij J De Wild B V is not liable if you do not obey these instructions Obey the safety instructions Refer to section 2 5 Use the machine onl...

Page 10: ...2 4 Safety signs on the machine 120 Safety 10 D09 CC13S20 11...

Page 11: ...Note For an overview and explanation of the identification plate refer to section 3 2 Sign Description General warning Flying debris hazard Keep distance from the machine Safety D09 CC13S20 11 11...

Page 12: ...Rotating parts hazard 120 Noise level Read the manual Wear ear protection mandatory PPE Wear eye protection mandatory PPE Wear cut resistant gloves mandatory PPE V belts running direction Hot surface...

Page 13: ...utput Refer to section 3 3 1 Do not climb into the input Make sure that the panic bar is always unobstructed when the machine is used Make sure that you can immediately operate the panic bar when the...

Page 14: ...nd storage Never use the engine or output to strap the machine down during transport or storage Always lock the rotor during maintenance transport and storage Refer to section 7 1 1 Always remove the...

Page 15: ...of the material refer to section 9 2 3 2 Identification of the machine NAME Technische Handelsmaatschappij J de Wild B V www gtmprofessional com De meeten 54 4706 NH Roosendaal THE NETHERLANDS MODEL...

Page 16: ...utput is used to guide the chipped ma terial C Input The input is used to guide the entering mate rial to the shredderbox D Panic bar The panic bar is used to stop the machine in case of an emergency...

Page 17: ...start if the parts are not instal led correctly K Low output The output is used to guide the chipped ma terial L Rotor The rotor holds the blades M Blade The blades chip the material Note The machine...

Page 18: ...ons are required to install the input The input is heavy Preliminary requirements Wrench size 13 Procedure 1 Lift the input A 2 Move the hinges B into the holes C 3 Tilt the input 4 Make sure that the...

Page 19: ...iminary requirements Wrench size 13 Procedure 1 Remove the bolts A 2 Remove the cover plate B 4 2 2 Install the low output Preliminary requirements 1 The input is installed 2 The high output is remove...

Page 20: ...stall the bolts D 4 3 Install the high output Caution Never install the low and high output at the same time 4 3 1 Remove the cover plate of the high output Preliminary requirements Wrench size 13 Pro...

Page 21: ...lled Preliminary requirements Wrench size 13 Procedure 1 Lift the output A 2 Move the hinges B into the holes C 3 Tilt the output 4 Make sure that the locking key D correctly fits in the safety lock s...

Page 22: ...4 4 Install the handle 1 Position the handle A on the frame B 2 Install the knobs C 3 Install the nuts D A C B D Installation 22 D09 CC13S20 11...

Page 23: ...section 6 8 5 Do a check on the fuel level If necessary fill the fuel tank Refer to section 5 2 6 Do a functional test of the panic bar Refer to section 6 2 7 Do a detection test of the output Refer t...

Page 24: ...tion 7 3 2 2 Move the hinges A of the cover plate B into the holes C 3 Tilt the cover plate 4 Make sure that the locking key D correctly fits in the safety lock switch E 5 Install the bolts F and the...

Page 25: ...meter in the input separately 5 After you put branches with leaves in the input always put a thicker branch without leaves in the input to prevent a blockage 5 6 Stop the machine 1 Put the last materi...

Page 26: ...in case of an emergency Note The panic bar can be activated at the bottom left and right side of the input 1 In the case of an emergency push the panic bar A down 5 9 Release the panic bar Warning Do...

Page 27: ...r to section 6 7 Replace the engine oil First time after 20 hours thereafter every 100 hours or 6 months Refer to section 6 8 Lubricate the bearing hous ing Every year Refer to section 6 9 Replace the...

Page 28: ...locking key is removed from the safety lock switch D Caution Make sure that the machine fully stops 5 The test is successful if the machine stops 6 Tilt the output back 7 Install the bolts and washers...

Page 29: ...e that the machine fully stops 5 The test is successful if the machine stops 6 Tilt the input back 7 Install the bolts and the washers 6 5 Clean the machine Caution Do not clean the machine with a hig...

Page 30: ...10 4 5 If the tension is correct install the cover B 6 7 Replace the air filter Note The air filter can be cleaned before it needs to be replaced Preliminary requirements Air filter Refer to the OEM d...

Page 31: ...stall the drain plug B 5 Remove the fill plug A 6 Fill the reservoir until the oil reaches the indicator on the plug 7 Install the fill plug A 6 9 Lubricate the bearing housing Preliminary requirement...

Page 32: ...ther 6 10 1 Remove the cover Preliminary requirements Wrench size 10 Procedure 1 Loosen the bolts A 2 Move the cover B in the direction of the arrow 6 10 2 Remove the belts Preliminary requirements Wr...

Page 33: ...ments Belt Refer to the spare parts list for the exact type Procedure 1 Install the new belts A 2 Adjust the nuts 4x B to put the belts under tension 3 Tighten the nuts 4x B to fasten the engine C 6 1...

Page 34: ...0 5 Do a check for correct operation Procedure 1 Start the machine Refer to section 5 4 2 Let the empty machine operate for 5 minutes 3 Do a visual check for loose bolts 4 Listen for unusual noise or...

Page 35: ...ere are gaps use the nuts C to adjust the engine 5 Repeat the steps 2 3 and 4 until there are no gaps between the ruler and the pulley surfaces 6 Put back the cover C Preventive maintenance D09 CC13S2...

Page 36: ...ades 7 1 1 Lock the rotor Preliminary requirements 1 The machine is stopped 2 The input is removed 3 The output is removed M12x30 locking bolt for the rotor Flat head screwdriver Wrench size 19 Proced...

Page 37: ...epeat step 1 and step 2 for the second blade 4 If both sides of the blade are dull sharpen or replace the blade Refer to section 7 1 4 5 Install the blades Refer to section 7 1 5 7 1 4 Sharpen the bla...

Page 38: ...es Procedure 1 Put on cut resistant gloves 2 Clean the surface of the blade and the blade holder 3 Install the blade A 4 Apply Loctite 243 to the bolts 5x B 5 Install the bolts Apply a torque of 80 Nm...

Page 39: ...2 Do maintenance on the engine 1 Do maintenance on the engine Refer to the OEM documentation of the specific engine of your machine 7 3 Remove a blockage Warning Never use your hands to remove wood ch...

Page 40: ...A 2 Remove the output B from the shredderbox Remove the high output Procedure 1 Remove the bolts A and the washers B 2 Tilt the output C 3 Remove the hinges D from the holes E 4 Remove the output A B...

Page 41: ...he washers B 2 Tilt the input C 3 Remove the hinges D from the holes E 4 Remove the input 7 3 4 Remove the blockage Procedure 1 Remove all material from inside the input and the output 2 Remove all ma...

Page 42: ...2 Install the bracket B 3 Install the bolts D and the washers C 4 Install the input Refer to section 4 1 5 Install the output Refer to section 4 Caution A blockage can cause damage to the blades 6 If...

Page 43: ...lade and the counter blade is too large Adjust the gap Refer to sec tion 7 1 6 The engine does not start The engine has a fault Make sure that The engine switch is set to the ON position The panic bar...

Page 44: ...e gap mm 0 5 1 0 Rotation speed rotor RPM 2200 Rotation speed engine RPM 3200 Table 2 Machine Item Specification Input height cm 103 Input opening dimensions width cm 50 height cm 35 High output minim...

Page 45: ...er support 3 Turnable output 4 Grid 5 Pushtool 9 2 Material specifications Caution Chipping sandy material can cause the blades to wear out quickly Item Specification Max diameter material cm 10 Max l...

Page 46: ...ion Power 9 56 kW 3600rpm Weight kg 31 Dimensions length mm 435 width mm 450 height mm 450 Capacity of fuel tank l 6 0 Table 5 Loncin G420FD e start Item Specification Power 11 03 kW 3600rpm Weight kg...

Page 47: ...9 4 Working area A A Working area to control the machine 1 meter wide Technical specifications D09 CC13S20 11 47...

Page 48: ...rea for the high output area on which the chipped material falls down Radius is 12 meter B Danger area for the low output area on which the chipped material falls down Radius is 12 meter Technical spe...

Page 49: ...23 11 C 24 12 23 11 D 24 12 23 11 E A Spark plug B Ignition coil C SW1 panic bar detection input D SW2 detection high output E SW detection low output F Engine on off switch G Earth ground Technical...

Page 50: ...Technical specifications 50 D09 CC13S20 11...

Page 51: ...Technical specifications D09 CC13S20 11 51...

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