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8.  Battery  Maintenance,  Replacement  and 

Disposal   

8.1 Maintenance 

     

This series UPS only requires minimal maintenance. The battery 

used  for  standard  models  are  value  regulated  sealed  lead-acid 
maintenance free battery. These models require minimal repairs. 
The only requirement is to charge the UPS regularly in order to 
maximize the expected life of the battery. When being connected 
to the utility power, whether the UPS is turned on or not, the UPS 
keeps  charging  the  batteries  and  also  offers  the  protective 
function of overcharging and over-discharging. 

     

The UPS should be charged once every 4 to 6 months if it has not 

been used for a long time.   

     

In the regions of hot climates, the battery should be charged and 

discharged every 2 months. The standard charging time should 
be at least 12 hours. 

     

Under  normal  conditions,  the  battery  life  lasts  3  to  5  years.  In 

case  if  the  battery  is  found  not  in  good  condition,  earlier 
replacement  should  be  made.  Battery  replacement  should  be 
performed by qualified personnel. 

   

Replace  batteries  with  the  same  number  and  same  type  of 

batteries.         

     

Do not replace the battery individually. All the batteries should be 

replaced at the same time following the instructions of the battery 
supplier. 

     

Normally, the  batteries  should be charged and  discharged  once 

every 4 to 6 months. Charging should begin after the UPS shuts 
down  automatically  in  the  course  of  discharging,  the  standard 
charging time for the standard UPS should be at least 12 hours.   

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8.2 Replacement and Disposal of Batteries                 

1)

 

Before disposing of batteries, remove conductive jewelry such as 
necklace, wrist watches and rings. 

2)

 

If  it  is  necessary  to  replace  any  connection  cables,  please 
purchase the original materials from the authorized distributors or 
service centers, so as to avoid overheat or spark resulting in fire 
due to insufficient capacity. 

3)

 

Do not dispose of batteries or battery packs in a fire, they may 
explode. 

4)

 

Do  not  open  or mutilate  batteries,  released  electrolyte  is  highly 
poisonous and harmful to the skin and eyes. 

5)

 

Do not short the positive and negative of the battery electrode, 
otherwise, it may result in electric shock or fire. 

6)

 

Make sure that there is no voltage before touching the batteries. 
The battery circuit is not isolated from the input potential circuit. 
There  may be  hazardous voltage  between the battery  terminals 
and the ground. 

7)

 

Even though the input breaker is disconnected, the components 
inside the UPS are still connected with the batteries, and there are 
potential hazardous voltages. Therefore, before any maintenance 
and  repairs  work  is  carried  out,  switch  off  the  breaker  of  the 
battery pack or disconnect the jumper wire of connecting between 
the batteries. 

8)

 

Batteries  contain  hazardous  voltage  and  current.  Battery 
maintenance such as the battery replacement must be carried out 
by qualified personnel who are knowledgeable about batteries. No 
other persons should handle the batteries. 

 

Summary of Contents for ZP120N

Page 1: ...3 Introduction 7 3 1 System and Model Description 7 3 2 Product Specification and Performance 10 4 Installation 13 4 1 Unpacking and Inspection 13 4 2 Input and Output Power Cords and Protective Eart...

Page 2: ...stallation Condensation may occur if the UPS is moved directly from a cold to a warm environment The UPS must be absolutely dry before being installed Please allow an acclimatization time of at least...

Page 3: ...o liquid or other foreign objects can enter the UPS 3 1 3 Maintenance servicing and faults The UPS operates with hazardous voltages Repairs should be carried out only by qualified maintenance personne...

Page 4: ...n the original packaging to protect against shock and impact 1 5 Storage The UPS must be stockpiled in the room where it is ventilated and dry 5 1 6 Standards Safety IEC EN 62040 1 EMI Conducted Emiss...

Page 5: ...the basis of this DC voltage the inverter generates a pure sinusoidal AC voltage which is constantly powering the loads Computers and Peripherals are thus powered entirely by the UPS In the event of p...

Page 6: ...t l Optional connectivity cards with enhanced communication capabilities l Remote shutdown control through the Remote Power off RPO port l For tower 3 1 10k 20k Maintenances are simplified by allowing...

Page 7: ...45A 48 1A 45 5A 4 3 5A 41 7A 90A 96 2A 90 9A 8 7 0A 83 3A 45A 48 1A 45 5A 4 3 5A 41 7A Dimension WxDxH mm 350x650x890 260 550 708 Net Weight kg 127 188 85 2 Electrical Performance Input Model Voltage...

Page 8: ...regulations 4 1 Unpacking and Inspection 1 Moving to the installation site The tower 3 phase series UPS has wheels making it easy to move the UPS to the installation site after it has been unpacked H...

Page 9: ...4 2 Unpacking step2 15 The shipping materials are recyclable After unpacking save them for later use or dispose of them appropriately 2 Inspect the appearance of the UPS to see if there is any damage...

Page 10: ...cated on the rear panel of the UPS please refer to the appearance diagram 2 For tower 3 1 10K 10K 31C UPS it is recommended to select the UL1015 8AWG 10mm2 wire or other insulated wire which complies...

Page 11: ...andard value 11 If it is necessary to connect the inductance load such as a monitor or a laser printer to the UPS the start up power should be used for calculating the capacity of the UPS as its start...

Page 12: ...section mm2 10 13 External Battery Cabinet Positive Pole Neutral pole Negative pole Min conductor cross section mm2 Max conductor cross section mm2 10 13 Protective Earthing conductor mm2 MAX 13 Torqu...

Page 13: ...connectors if you had did step one 3 Do not attempt to connect any loads to the UPS now You should connect the input power wire to the right position first And then set the breaker of the battery pac...

Page 14: ...ms 1s to select the present menu option or enter next menu but do not change any setting Select one menu option Press this button for 100ms 1s to select the present menu option or enter next menu but...

Page 15: ...tus l Running information including parallel UPS and running time Fig 5 2 The default LCD display The more detailed operation of LCD is illustrated in the chapter of 5 4 27 5 2 Operating Mode The diff...

Page 16: ...single phase input and there is no derating with three phases input Fig 5 9 Warning When the warning occurs it illustrates that there are some abnormal problems during the operation of UPS Normally th...

Page 17: ...S will transfer to Line mode without output interruption of the UPS 5 3 3 Turning Off UPS With Utility 1 To turn off the inverter of UPS by pressing button continuously for more than 3 seconds and the...

Page 18: ...e see Fig5 14 5 4 3 The Event Log Menu By pressing on the menu of Event log the display would enter the next event menu tree All the old event alarm and fault have been recorded here The information i...

Page 19: ...ter the next control menu tree 1 Start Battery Test is one command to control the UPS to do the battery test 2 Clear EPO status once EPO status is enabled the UPS output would be cut off To recover to...

Page 20: ...ntification information includes UPS serial number firmware serial number model type would be shown here By press 1s the display would return the last main menu tree Fig 5 18 Identification menu tree...

Page 21: ...age the load battery or UPS The most of settings could only be done while UPS is in Bypass mode Fig 5 19 Setting menu tree Password is USER when enabled 39 Example set rated output voltage value Fig 5...

Page 22: ...supplied continuously 41 The great virtue is the output frequency is fixed which is required by some very sensitive loads But the load should be derated to 60 when running in converter mode with singl...

Page 23: ...e loads 7 Each UPS need an independent battery pack 8 Please refer to the wiring diagram in the following diagram 9 The distance between the UPSs in parallel and the breaker panel is required to be le...

Page 24: ...the maintenance switch in the ON position and turn the output switch in the OFF position 45 4 For tower 3 1 10k 20k Set the main maintenance switch or static switch from UPS to BPS For tower 3 1 10K...

Page 25: ...ain output breaker switch For tower 3 1 10k 20k set the main maintenance switch or static switch from BPS to UPS then set the UPS own maintenance switch from BPS to UPS and screw the maintenance cover...

Page 26: ...age tripping device must be provided as shown in Fig 6 3 The isolation device must be able to carry the UPS input current see resp table of basic UPS operating instructions The isolation device has to...

Page 27: ...the EPO connector status On Maintain Bypass Alarm code 72 Maintain bypass switch is open Check the maintain bypass switch status Battery Disconnect Alarm code 11 Battery pack is not connected correct...

Page 28: ...capacity Ex one 10KVA and one 20KVA are forbidden to parallel ECO In Para Alarm code EB HE function is enabled in parallel system HE function is forbidden in parallel system 53 7 2 Trouble Shooting A...

Page 29: ...le Check if the input breaker is closed BYPASS LED light up even though the power supply is available Inverter not switched on Press On Switch I to turn on UPS BATTERY LED lights up and audible alarm...

Page 30: ...y in the course of discharging the standard charging time for the standard UPS should be at least 12 hours 57 8 2 Replacement and Disposal of Batteries 1 Before disposing of batteries remove conductiv...

Page 31: ...te 59 3 Remove the battery pack from the cabinet See Fig 8 3 Fig 8 3 Easy for Battery Replacement Step 3 4 Replace the old battery packs with the new ones 5 Reconnect the DC cables Note The battery pa...

Page 32: ...the UPS through internet intranet Please contact your local distributor for further information 9 3 AS400 Interface Option Except for the communication protocol as mentioned above this series UPS has...

Page 33: ...d with local computer through RS232 or USB protocol no matter how far from the UPSs Installation procedure 1 Go to the website http www ups software download com 2 Choose the operation system you need...

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