GSi Cumberland PNEG-1333 Installation And Owner'S Manual Download Page 9 | Manualshive

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1. Safety

PNEG-1333

Turkey Poult Feeder System

9

Safety Sign-Off Sheet

As a requirement of O.S.H.A., it is necessary for the employer to train the employee in the safe operating
and safety procedures for this auger. This sign-off sheet is provided for your convenience and personal
record keeping. All unqualified persons are to stay out of the work area at all times. It is strongly
recommended that another qualified person who knows the shut down procedure be in the area in
the event of an emergency.

Date

Employee Name

Supervisor Name

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Summary of Contents for Cumberland PNEG-1333

Page 1: ...PNEG 1333 Turkey Poult Feeder System Installation and Owner s Manual PNEG 1333 Date 07 21 14...

Page 2: ...eder System All information illustrations photos and specifications in this manual are based on the most current information available at the time of publication The right is reserved to make changes...

Page 3: ...l Winch 28 Shocker Wire Installation 32 Hopper Installation 35 Winching 36 Chapter 5 Troubleshooting Guide 44 Chapter 6 Parts List 45 Turkey Poult Feeder Assembly C2000070 46 Turkey Poult i Plus3 End...

Page 4: ...or death DANGER WARNING CAUTION NOTICE This is the safety alert symbol It is used to alert you to potential personal injury hazards Obey all safety messages that follow this symbol to avoid possible i...

Page 5: ...stallations are made Follow Safety Instructions Carefully read all safety messages in this manual and safety signs on your machine Keep signs in good condition Replace missing or damaged safety signs...

Page 6: ...is essential that you confirm that your building is able to carry the extra load Consult a Structural Engineer to check the building strength Details of the likely weight of your Pan Feeding System ar...

Page 7: ...ing on or around the auger be aware that it may be under tension and may move suddenly when released Approach the auger using a suitable tool rather than your hands until it is clear that the tension...

Page 8: ...System clean Do not allow debris to collect around drive unit control pan hoppers or boots 5 Use CAUTION in working around the Pan Feeding System s moving parts The next page is a Safety Sign Off She...

Page 9: ...perating and safety procedures for this auger This sign off sheet is provided for your convenience and personal record keeping All unqualified persons are to stay out of the work area at all times It...

Page 10: ...ut power before servicing DC 889 GSI Group Inc 217 226 4421 DC 889 The decal shown is located on the electrical box cover It alerts the operator of potential injury or death from electrical shock It a...

Page 11: ...tor to keep clear of moving parts It also instructs the operator to disconnect and lock out the power before servicing See Figure 2B and Figure 2C GSI Group Inc 217 226 4421 ROTATING AUGER Keep clear...

Page 12: ...60 HZ 07100662 FLX 3522 1725 1425 FLX 4099 20 5 1 84 70 34 1 lb 15 5 kg 1 2 HP 190 380V 3P 50 60 HZ 07098423 FLX 4759 1425 07098809 3 91 1 364 36 2 lb 16 4 kg 1 3 HP 110 220V 1P 50 HZ 07097374 60 FLX...

Page 13: ...kg 3 7097264 10 ft 3 05 m 8 2 lb 3 7 kg 4 7097410 10 ft 3 05 m 8 1 lb 3 6 kg 5 7097238 12 ft 3 65 m 9 8 lb 4 4 kg 4 7097239 12 ft 3 65 m 9 8 lb 4 4 kg 5 7097403 9 ft 2 74 m 7 3 lb 3 3 kg 8 7097265 10...

Page 14: ...place as shown in Figure 4A 2 Align the locking tabs on the drop tube extension with the slots on the two piece drop tube as shown in Figure 4B Slide the drop tube extension onto the two piece drop tu...

Page 15: ...e stops are firmly seated against the bottom of the feed level 4 Align two 2 of the guides on the feed level adjustor with any two 2 slots on the feed level as shown in Figure 4D Push the feed level a...

Page 16: ...er to Figure 4E and orient the components as shown Align the adjustor tabs with the channel on the drop tube extension Slide both the feed level adjustor and feed level at the same time over the drop...

Page 17: ...ht 8 locking positions Refer to Figure 4G and Turkey Poult Feeder Capacity Chart for information on feed level winch settings and feed capacities Figure 4F Figure 4G Turkey Poult Feeder Capacity Feed...

Page 18: ...assembly until it is seated Figure 4H 8 After the grill has been assembled string the feed level cable through the guides on the drop tube extension and drop tube as shown in Figure 4I 9 Snap the pan...

Page 19: ...nstallation Note that all belled ends must be positioned toward the hopper end of the line 3 Begin assembly at the boot end of the feed line and connect all auger tubes together Use a handcuff style t...

Page 20: ...it to the drive unit as shown in Figure 4N Note the orientation of the anchor plate and make sure the bevels are on the bottom side of the drive unit 2 Use the four 4 bolts to assemble the anchor plat...

Page 21: ...specified below Use Standard Oil of Ohio Factolube 2 or equivalent Gearup 90 Mobilube E P 80 90 or a good automobile differential oil SAE 90 4 Wire the control pan to power source with the schematic...

Page 22: ...one in Figure 4Q 6 Attach the feed level adjustment cables to the AZUMA nut that is secured to the top of the control pan as shown in Figure 4R Refer to Chart on Page 17 to adjust the feed level for...

Page 23: ...tin snips to cut out material as shown in Figure 4T Make sure that there are no burrs on the inside of the auger that may interfere with the auger operation Figure 4T 2 Make certain that the control p...

Page 24: ...Page 14 4 Attach the feed level adjustment cables to the AZUMA nut that is secured to the top of the control pan as shown in Figure 4V Refer to Chart on Page 17 to adjust the feed level for the desir...

Page 25: ...t to the last section of the feeder line with the supplied U bolt and insulator assembly as shown in Figure 4Y Make certain the boot is oriented level or parallel to the ground 2 Auger installation is...

Page 26: ...ksaw or bolt cutters can be used to cut the auger See Step 9 on Page 27 for instructions for brazing and reconnecting the auger 5 Make certain that the 3 4 washer is installed on the gearbox output sh...

Page 27: ...supplied U bolt 9 If necessary the auger may be lengthened or repaired by brazing two 2 sections of auger together Weld surfaces should be 1 2 3 4 13 mm 19 mm long and the auger ends should be filed a...

Page 28: ...failure For lines that have more than sixty 60 pans multiple winches will be required 2 Determine how many winches will be required for the feed line 3 To assemble the winch es to the feed line sligh...

Page 29: ...guides on each drop tube Figure 4AG Figure 4AH NOTE When stringing the cable down the length of the line there will be several auger tube clamps Simply run the cable through the clamp by threading it...

Page 30: ...mp loop the feed level winch cable around the end of the spring as shown in Figure 4AL and begin threading the cable though the cable guide on each drop tube Figure 4AK Figure 4AL 10 Set up the flood...

Page 31: ...d AZUMA nut and bolt as shown in Figure 4AN Figure 4AN Turkey Poult Feeder Capacity Feed Level Adjustor Setting Winch Setting Feed lb Feed Level Adjustor Setting Winch Setting Feed lb Ground Corn Pell...

Page 32: ...insulator and loop the shocker wire through the spring eyelet Pull the shocker wire with enough force to stretch the spring 3 4 1 19 1 mm 25 4 mm Secure the shocker wire with the supplied cable sleeve...

Page 33: ...e sleeve as shown Double wrap the shocker wire around the other insulator and secure with the provided cable sleeve Figure 4AQ 5 Repeat Step 1 on Page 32 through Step 4 above until the shocker wire is...

Page 34: ...insulated 12 gauge single strand wire must be used Figure 4AS 8 After the shocker wire has been installed to the entire feed line connect the circuit between the shocker wire and shocker electrical c...

Page 35: ...Slide the assembled hopper onto the top of the boot and secure with the pin assemblies supplied with the boot assembly See Figure 4AT Figure 4AT 3 For feed types that may bridge up inside the hopper o...

Page 36: ...when Raising and Lowering The main risk when raising and lowering the feed line is that a cable may snap or slip This may result in cable whip or the feed line falling Therefore the use of a hard hat...

Page 37: ...ers bolt two 2 halves of the hopper suspension brackets together with four 4 support brackets using twelve 12 5 16 18 bolts and nuts See Figure 4AW The drop cables will need to be spaced 19 apart for...

Page 38: ...paced 19 apart for 120 and 200 hoppers or 25 for 300 and 400 hoppers Suspend the boot using the two 2 drops on each side of the hopper as shown in Figure 4AX Bolt the cable guides to two 2 sides of th...

Page 39: ...necessary in order to install pulleys at the recommended spacing For additional information and recommendations contact a Cumberland representative 4 Ensure that the openings of the screw hooks point...

Page 40: ...16 0 476 cm winch cable the full length of the feeder line stringing the cable through the cable hole on the winch drum Temporarily attach the cable to the ceiling with nails staples or some type of...

Page 41: ...o the feed line directly below each pulley by snapping the wire hanger around the rib of the tube See Figure 4BC on Page 42 Be sure the hangers are not touching the shocker wire Spread the wire hanger...

Page 42: ...of the feeder line Use a cable clamp sleeve to clamp the drop cable to the winch cable Thread the drop cable through the tube hanger and adjustment clip Cut the winch cable behind the cable clamp 15...

Page 43: ...h that they will wrap onto the drum when the feeder line is raised must be connected to the winch cable by a throwback as shown in Figure 4BD This is a suspension drop which routes the cable away from...

Page 44: ...r out of alignment Adjust switch replace if defective Auger runs erratically Bad bearing in boot assembly Replace bearing Incorrect stretch in auger Refer to auger Installation on Pages 20 and 22 Obst...

Page 45: ...nd Control Prox Plunger C2000431 See Page 50 4 End Control Pan Assembly C2000095 See Pages 51 55 5 End Control Pan Electrical Box Assembly 7101483 See Page 56 6 Center House Control Pan Assembly C2000...

Page 46: ...6 Parts List 46 PNEG 1333 Turkey Poult Feeder System Turkey Poult Feeder Assembly C2000070...

Page 47: ...rt Description C2000070 Turkey Poult Feeder 2PC DT 1 7101254 Hi Lo Grill 8 Spoke 2 7101606 High Low Pan Low Volume 3 C2000033 TPF Drop Tube Extension 4 C2000034 TPF Feed Level Adjuster 5 C2000035 TPF...

Page 48: ...6 Parts List 48 PNEG 1333 Turkey Poult Feeder System Turkey Poult i Plus3 End Control Pan 220V 1 PH C2000649...

Page 49: ...5 End Control Box i Plus3 1 10 C2000441 Overflow Bypass Funnel 1 11 FLX 2690 Gasket 4 x 4 x 0 090 PVC Lid 1 12 FLX 2689 Electrical Box Lid 1 13 7097341 Anti Roost Guard 1 14 S 1102 Hex Nut 1 4 20 ZN G...

Page 50: ...nger C2000431 Parts List Ref Part Description Qty C2000431 Housing Assembly End Control Prox Plunger 1 C2000426C Body Assembly End Control Prox Plunger 1 2 C2000427A Outlet Plate Assembly 1 3 C2000425...

Page 51: ...6 Parts List PNEG 1333 Turkey Poult Feeder System 51 End Control Pan Assembly C2000095 NOTE See Page 55 for complete BOM...

Page 52: ...6 Parts List 52 PNEG 1333 Turkey Poult Feeder System End Control Pan Assembly C2000095 Continued NOTE See Page 55 for complete BOM...

Page 53: ...6 Parts List PNEG 1333 Turkey Poult Feeder System 53 End Control Pan Assembly C2000095 Continued NOTE See Page 55 for complete BOM...

Page 54: ...6 Parts List 54 PNEG 1333 Turkey Poult Feeder System End Control Pan Assembly C2000095 Continued NOTE See Page 55 for complete BOM...

Page 55: ...00034 TPF Feed Level Adjuster 1 17 C2000035 TPF Feed Level Adjuster Green 1 18 7101493 Top Plate Assembly 1 19 C2000102 Azuma Nut Hold Down Bracket 1 20 7101606 High Low Pan Low Volume 1 21 AP 2329 Ga...

Page 56: ...icro Control 2 AP 2289 Switch Bracket 3 C2200006 Electrical Box Mount Plate Assembly 4 C2200025 Switch 20A Unimax 2HBT1327C 6 5 FH 1309 Lock Nut 1 2 401 ARL 6 FH 1310 Connector 1 2 7 FLX 2689 Electric...

Page 57: ...6 Parts List PNEG 1333 Turkey Poult Feeder System 57 Center House Control Pan Assembly C2000104 NOTE See Page 60 for complete BOM...

Page 58: ...6 Parts List 58 PNEG 1333 Turkey Poult Feeder System Center House Control Pan Assembly C2000104 Continued NOTE See Page 60 for complete BOM...

Page 59: ...6 Parts List PNEG 1333 Turkey Poult Feeder System 59 Center House Control Pan Assembly C2000104 Continued NOTE See Page 60 for complete BOM...

Page 60: ...14 C2000033 TPF Drop Tube Extension 1 15 C2000034 TPF Feed Level Adjuster 1 16 C2000035 TPF Feed Level Adjuster Green 1 17 7101254 Hi Lo Grill 8 Spoke 1 18 7101606 High Low Pan Low Volume 1 19 C200010...

Page 61: ...A ON OFF Toggle 4 AP 2289 Switch Bracket 5 C2200006 Electrical Box Mount Plate Assembly 6 C2200025 Switch 20A Unimax 2HBT1327C 6 7 FH 1309 Lock Nut 1 2 401 ARL 8 FH 1310 Connector 1 2 9 FLX 2689 Elect...

Page 62: ...tment Lock 4 C2000053 TPF Winch Housing RS 5 C2000060 TPF Winch Handle Weldment 6 C2000098 TPF Insulator Bracket RS 7 C2000099 TPF Insulator Bracket LS 8 FLXDF 1193 Grip 0 188 x 1 1 2 x 5 1 4 Plastic...

Page 63: ...80 Boot Idler Shaft 6 7098105 Single Body Poultry Boot Assembly 7 7098109 Boot Latch Chain Assembly 9 8 7100437 Flat Washer 3 4 I D x 1 3 8 O D 9 7100649 Plug 5 16 Hole Shorty 10 7101070 Insulator for...

Page 64: ...80 Boot Idler Shaft 6 7098106 Double Body Poultry Boot Assembly 7 7098109 Boot Latch Chain Assembly 9 8 7100437 Flat Washer 3 4 I D x 1 3 8 O D 9 7100649 Plug 5 16 Hole Shorty 10 7101070 Insulator for...

Page 65: ...PNEG 1333 Turkey Poult Feeder System 65 7 Wiring Diagram End Control Box i Plus3 C2000535...

Page 66: ...66 PNEG 1333 Turkey Poult Feeder System NOTES...

Page 67: ...S GSI shall not be liable for any direct indirect incidental or consequential damages including without limitation loss of anticipated profits or benefits The sole and exclusive remedy is set forth in...

Page 68: ...des and applicable regulations which should be carefully followed in all cases Authorities having jurisdiction should be consulted before installations are made 1004 E Illinois St Assumption IL 62510...

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